Related Manuals for IMD PTO 22-2 S
Summary of Contents for IMD PTO 22-2 S
- Page 1 International Manufacturing & Design LLC Owner’s Manual PTO 22-2 S / PTO 22-2 AVR Part # 22006 / 22007...
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Page 2: Foreword
Foreword Congratulations on the purchase of your new power take-off (PTO) generator. We hope that you will find your IMD PTO generator a pleasure to use. The operating instructions will help you to become acquainted with your new equipment. Important safety instructions ad hazard warnings will help you to use your PTO generator safely. -
Page 3: Table Of Contents
IMD LLC_____________________________________________________ Table of Contents Foreword Table of Content Intended Usage Conditions of Warranty Safety Instructions General Safety Instructions Mechanical Danger Danger from exhaust fumes Danger from Electrical power Danger from explosion Preparing for use: Delivery Conditions Mounting onto concrete slab... -
Page 4: Intended Usage
The intended usage of this PTO generator is the generation of electrical power. The IMD power generator can be used to feed electrical power into the circuit of a building (provided the proper electrical transfer switch has been installed by a licensed electrician) or to plug appropriate electrical applications into its power outlets to operate them in case of a power outage. - Page 5 IMD LLC_____________________________________________________ In the event of a defect in material or workmanship during the 24 month period from the date of the original purchase, the manufacturer or its authorized dealer or repair center will, at the manufacturer’s sole discretion, repair or replace the product on the terms and...
- Page 6 IMD LLC_____________________________________________________ 8. This limited warranty shall be null and void in case of abuse, neglect, accident, disaster, misuse, mishandling, improper packaging for shipping, improper operation, overload, mechanical impact, chemical impact or damage caused by any chemicals other than the...
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Page 7: Safety Instructions
IMD LLC_____________________________________________________ Safety Instructions Read these operating instructions carefully, as well as those of the tractor and PTO shaft manufacturer. For safety reasons, you should not use the generator set until you have understood all the instructions. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 8: General Safety Instructions
IMD LLC_____________________________________________________ General Safety Instructions Mechanical danger • Operate the generator and tractor only when all protective devices have been installed properly and correctly. • Before starting up the tractor, make sure that no one is standing in close proximity to the tractor or generator, particularly children. -
Page 9: Danger From Exhaust Fumes
The generator can tip over, causing serious personal injury and damage. And therefore the generator must be secured on a concrete foundation or device approved in writing by IMD LLC. Danger from exhaust fumes Tractor engines emit poisonous carbon monoxide gas through their exhaust systems. -
Page 10: Danger From Explosion
IMD LLC_____________________________________________________ • Never permit any unqualified person to install, operate or service this equipment. Authorized and trained personnel only! The installation and use of this generator must comply with all applicable codes and local, state and federal laws. • Make sure to comply with the National Electric Code (NEC), Occupational Safety and Health Administration (OSHA) regulations, local industrial codes and local inspection requirements. -
Page 11: Delivery Conditions
IMD LLC_____________________________________________________ Preparing for use - Delivery conditions The power take-off generator is delivered fully assembled on a pallet. Before using the generator for the first time, fill the gearbox with gear oil according to specifications (see page 19) and fit the guard for the PTO shaft according to the instructions of the PTO manufacturer. -
Page 12: Optional 3-Point Hitch
7. Tighten all nuts securely and check periodically and re-tighten as necessary. Optional 3-point hitch A 3-point hitch frame can be ordered from IMD if the PTO generator needs to be moved frequently. This hitch frame will be connected to the tractor’s three-point hydraulic system (see Accessories section page 25). -
Page 13: Electrical Installation
PTO generator secure against tipping over during power generation, and yet allows it to be moved easily. Only use an IMD 3-point hitch that is specifically designed for mounting your particular generator set, or the generator may tip during operation. - Page 14 IMD LLC_____________________________________________________ Before the contacts (-wire ends) are inserted into the modular connector the following must be observed: 1 Read carefully the assembly instructions for connections. 2 Strip insulation about ¾” (19 mm) – 7/8” (22mm) back from end of the cables.
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Page 15: Grounding The Generator
IMD LLC_____________________________________________________ Modular connector wiring (back side of OPTIONAL connector is shown, side in which terminals are inserted) All four (4) elements of the modular connector assembly are used. • Make sure all contacts are securely locked into place inside the modular connectors. -
Page 16: Installing Pto Shaft
IMD LLC_____________________________________________________ 3-point hitch /trailer mounted generator: This PTO generator ships with a bonded neutral. You can safely use this generator without external grounding as long as all loads are powered through the receptacle panel. When connecting to a building, it must be connected through a transfer switch Permanent installed generator (mounted on concrete slab): This PTO generator ships with a bonded neutral and overcurrent protection. -
Page 17: Checking The Gearbox For Oil Level
IMD LLC_____________________________________________________ 1 Generator PTO shaft end 2 Tractor PTO shaft end PTO shaft joint angles • Keep generator PTO shaft end (1) and tractor PTO shafts (2) parallel as viewed from above and from the sides of the shafts. -
Page 18: Switch On
IMD LLC_____________________________________________________ Starting the generator • Never start the generator with the main circuit breaker set to ON or closed position. • Plug in the desired electrical loads. This may be done in the following ways: 1. Connect power cord set to the 120 Volt, 20 amp receptacles. -
Page 19: Maintenance, Cleaning, Care
IMD LLC_____________________________________________________ • Switch off the tractor. • Disconnect and remove the PTO shaft. • Electrical connections can now be unplugged. Maintenance, Cleaning, Care Regular maintenance and cleaning are crucial for optimum performance and safe operation of the generator. Before starting maintenance and cleaning work: •... -
Page 20: Keeping The Generator Clean
IMD LLC_____________________________________________________ Keeping the generator clean The generator housing has openings for ventilation purposes. If dirt clogs these ventilation openings the generator might overheat, get damaged and even catch fire. Dirt particles on the hot surface of the generator might catch fire. -
Page 21: Long Term Storage
IMD LLC_____________________________________________________ Check Oil every 8 hrs: Oil level is correct if the lower edge of the inspection hole is nearly covered with oil. **If your gearbox differs from the one above, contact IMD. Long-term storage If the PTO generator is not used for a long period of time, do NOT store it outside or leave it exposed to the elements. -
Page 22: Maintenance Schedule
IMD LLC_____________________________________________________ Technical specifications Generator PTO 22-2S Spec 22005 Rated Maximum Cont. Wattage 22,000 watts Power Factor Rated AC Volts 120/240 V Rated Maximum Load Current 183/91 A Rated Frequency 60 Hz PTO Power Needed (for rated output) 41 HP... -
Page 23: Exploded View Alternator
IMD LLC_____________________________________________________ Exploded view, alternator Capacitor 40mF 450V E130862 OR AVR RD1 for AVR Models -144781 Rear grid E130950 Front grid E140113 Diode E130941 E130939 22006-22007 01/22... -
Page 24: Circuit Diagram
IMD LLC_____________________________________________________ Circuit Diagram Parts list Panel (Internal) Magnetic Breaker 2-Pole 90A E140079 Magnetic Breaker 2-Pole 50A E140077 Thermal Protector 1-Pole 20A P000044 Nema 14-50R E140005 Nema 5-20R duplex E140006 Powermeter Pro E140131 22006-22007 01/22... -
Page 25: Exploded View Panel Internal
IMD LLC_____________________________________________________ Explosion, Panel View Parts list Panel housing Panel Facial Spec 22005 E140153 Rear Panel Spec 22005 E140154 Top Housing Spec 22005 E140156 Mount Spec 22005 E140059 Side Housing 22005 E140155 22006-22007 01/22... -
Page 26: Accessories
IMD LLC_____________________________________________________ Accessories Drive Line up to 26KW, 1 3/8” – 6spline, 540RPM P10013 3 point hitch kit fits Category 1 and 2 tractor P10015 Electrical: Full Power Plug 250V, 50A P1450 Full Power Plug 250V, 175A P1417 Terminology Automatic Voltage Regulator (AVR) - Regulates the voltage of the unit to +/- 1% of the generators stated output. -
Page 27: Troubleshooting
2. Check and replace Spare Parts: To obtain spare parts for your PTO generator, please contact your IMD dealer or to find a dealer in your area, please call 1.864.968.0858. www.imdllc.com To enable us to help you quickly, please provide the model and serial number for your PTO generator.
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