IMD PTO 10-2S Spec Manual

IMD PTO 10-2S Spec Manual

Power take-off generator
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IMD LLC_____________________________________________________

Foreword

Congratulations on the purchase of your new power take-off (PTO) generator. We hope
that you will find your IMD PTO generator a pleasure to use.
The operating instructions will help you to become acquainted with your new equipment.
Important safety instructions ad hazard warnings will help you to use your PTO generator
safely.
The PTO generator provides a quick source of electrical power for the agricultural
environment.
Please observe the following points before putting your PTO generator into operation:
 Read its Owner's Manual carefully and in its entirety.
 Observe and follow all safety instructions, including the warning labels on the PTO
generator at all times.
 Immediately replace any defective warning labels so that no unsuspecting persons are
injured.
 Read the operating instructions from the tractor and power take-off shaft manufacturers
and follow all instructions carefully.
We reserve the right to make technical modifications and changes at any time with or
without notice.
10011-12
If there is anything that you do not understand, please contact our
service Hotline at 864. 968.0858 for clarification and technical
assistance.
1
04/15

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Summary of Contents for IMD PTO 10-2S Spec

  • Page 1: Foreword

    Foreword Congratulations on the purchase of your new power take-off (PTO) generator. We hope that you will find your IMD PTO generator a pleasure to use. The operating instructions will help you to become acquainted with your new equipment. Important safety instructions ad hazard warnings will help you to use your PTO generator safely.
  • Page 2: Table Of Contents

    IMD LLC_____________________________________________________ Table of Contents Foreword Table of Content Intended Usage Conditions of Warranty Safety Instructions General Safety Instructions Mechanical Danger Danger from exhaust fumes Danger from Electrical power Danger from explosion Preparing for use: Delivery Conditions Mounting onto concrete slab...
  • Page 3: Intended Usage

    The intended usage of this PTO generator is the generation of electrical power. The IMD power generator can be used to feed electrical power into the circuit of a building (provided the proper electrical safety switch has been installed by a licensed electrician) or to plug appropriate electrical applications into its power outlets to operate them in case of a power outage.
  • Page 4 IMD LLC_____________________________________________________ In the event of a defect in material or workmanship during the 24 month period from the date of the original purchase, the manufacturer or its authorized dealer or repair center will, at the manufacturer’s sole discretion, repair or replace the product on the terms and conditions and with the limitations and exclusions as set forth below: 1.
  • Page 5 IMD LLC_____________________________________________________ 8. This limited warranty shall be null and void in case of abuse, neglect, accident, disaster, misuse, mishandling, improper packaging for shipping, improper operation, overload, mechanical impact, chemical impact or damage caused by any chemicals other than the...
  • Page 6: Safety Instructions

    IMD LLC_____________________________________________________ Safety Instructions Read these operating instructions carefully, as well as those of the tractor and PTO shaft manufacturer. For safety reasons, you should not use the generator set until you have understood all the instructions. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 7: General Safety Instructions

    IMD LLC_____________________________________________________ General Safety Instructions Mechanical danger  Operate the generator and tractor only when all protective devices have been installed properly and correctly.  Before starting up the tractor, make sure that no one is standing in close proximity to the tractor or generator, particularly children.
  • Page 8: Danger From Exhaust Fumes

    The generator can tip over, causing serious personal injury and damage. And therefore the generator must be secured on a concrete foundation or device approved in writing by IMD LLC. Danger from exhaust fumes Tractor engines emit poisonous carbon monoxide gas through their exhaust systems.
  • Page 9: Danger From Explosion

    IMD LLC_____________________________________________________  Never permit any unqualified person to install, operate or service this equipment. Authorized and trained personnel only! The installation and use of this generator must comply with all applicable codes and local, state and federal laws.  Make sure to comply with the National Electric Code (NEC), Occupational Safety and Health Administration (OSHA) regulations, local industrial codes and local inspection requirements.
  • Page 10: Delivery Conditions

    IMD LLC_____________________________________________________ Preparing for use - Delivery conditions The power take-off generator is delivered fully assembled on a pallet. Before using the generator for the first time, fill the gearbox with gear oil according to specifications (see page 24) and fit the guard for the PTO shaft according to the instructions of the PTO manufacturer.
  • Page 11: Optional 3-Point Hitch

    7. Tighten all nuts securely and check periodically and re-tighten as necessary. Optional 3-point hitch A 3-point hitch frame can be ordered from IMD if the PTO generator needs to be moved frequently. This hitch frame will be connected to the tractor’s three-point hydraulic system (see Accessories section page 27).
  • Page 12: Optional Heavy Duty Trailer

    IMD LLC_____________________________________________________ Optional Heavy Duty Trailer Using an IMD trailer is another option for increasing the stability and mobility of the PTO generator (see Accessories section page 27). Mounting the PTO generator on the trailer will give it sufficient stability so that it does not tip over during service and also allows it to be easily moved from one location to another.
  • Page 13: Grounding The Generator

    IMD LLC_____________________________________________________ Generator 3 wire AC Diagram 1. Main circuit breaker 2. Dual stator AC power windings The generator employs a stator assembly having a dual set of AC power windings and a 3- wire AC connection system. Each stator AC power winding supplies 120 volts AC. When the two windings are connected in series, a 240 volt AC output results.
  • Page 14: Installing Pto Shaft

    IMD LLC_____________________________________________________ Installing PTO shaft If the guard for the power take-off shaft is not factory installed when the generator is shipped:  The PTO shaft guard must be properly attached to the generator gearbox before the generator is started up.
  • Page 15: Operation

    IMD LLC_____________________________________________________ Operation Switching ON Check the following every time before use:  Is the generator securely attached to its concrete foundation or an approved device?  Is the generator properly grounded?  Are all safety devices fitted correctly?  Is the PTO shaft fitted correctly between the tractor and the generator? ...
  • Page 16: Switching Off

    IMD LLC_____________________________________________________ The generator supplies its power to the electrical loads.  Check the frequency and/or Volt reading. If the frequency and/or voltage have fallen below their correct operating range:  CAREFULLY Increase the tractor engine speed until the Hz meter indicates correct range again.
  • Page 17: Visual Inspection

    IMD LLC_____________________________________________________ Visual Inspection Before switching on:  Check all components of the unit for visible external damage or leakage.  Check all electrical cables for loose contacts, broken insulations or signs of scorching Functional test After standing idle for long periods of time, the generator winding may corrode, reducing the efficiency.
  • Page 18: Changing The Gear Oil

    Check Oil every 8 hrs: Oil level is correct if the lower edge of the inspection hole is nearly covered with oil. **If your gearbox differs from the one above, contact IMD. 10011-12...
  • Page 19: Long Term Storage

    IMD LLC_____________________________________________________ Long-term storage If the PTO generator is not used for a long period of time, do NOT store it outside or leave it exposed to the elements. The PTO generator should be stored in a dry clean environment protected from dust (e.g.
  • Page 20: Technical Specification

    IMD LLC_____________________________________________________ Technical specifications Generator PTO 10-2S Spec 10011-10012 Rated Maximum Cont. Wattage 10,000 watts Power Factor Rated AC Volts 120/240 V Rated Maximum Load Current 80/40 A Rated Frequency 60 Hz PTO Power Needed (for rated output) 20 HP...
  • Page 21: Circuit Diagram

    IMD LLC_____________________________________________________ Circuit Diagram Parts list Panel (Internal) Magnetic breaker 2-Pole 40A E140076 Thermal breaker 1-Pole 20A P000044 Nema 14-50R E140005 Nema 5-20R duplex E140006 Powermeter Pro E140131 10011-12 04/15...
  • Page 22: Exploded View Panel

    IMD LLC_____________________________________________________ Explosion, Panel View Parts list Panel (External) Facial PTO 10-2S, Spec 10011 E140121 Rear panel Spec 10011 E140122 Top housing Spec 10011 E140123 Side housing Spec 10011 E140124 10011-12 04/15...
  • Page 23: Accessories

    IMD LLC_____________________________________________________ Accessories Drive Line up to 26KW, 1 3/8” – 6spline, 540RPM P10013 3 point hitch kit fits Category 1 and 2 tractor P10015 Heavy duty trailer kit (off Hwy) fits Cat 1 and 2 tractor P10016 Electrical: Full Power Plug 250V, 50A...
  • Page 24: Troubleshooting

    2. Check and replace Spare Parts: To obtain spare parts for your PTO generator, please contact your IMD dealer or to find a dealer in your area, please call 1.864. 968.0858. www.imdllc.com To enable us to help you quickly, please provide the model and serial number for your PTO generator.

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