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Koci Elektromaschinen KC100 Operating Instruction

Compressor unit with direct current motor standard version
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KOCI Elektromaschinen GbR
operating instructions for compressor units with dc motor
O R I G I N A L
Operating Instruction
Compressor Unit with Direct Current Motor
KC100 and KC200
Standard Version
Manufacturer:
Koci Elektromaschinen GbR
Zittauer Straße 12
D - 02796 Kurort Jonsdorf
Tel.: +49 (0)35844/ 76 44 00
Fax: +49 (0)35844/ 76 44 29
E-Mail: info@elektromaschinen-koci.de
www.elektromaschinen-koci.de
Version: 01/2023

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Summary of Contents for Koci Elektromaschinen KC100

  • Page 1 KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor O R I G I N A L Operating Instruction Compressor Unit with Direct Current Motor KC100 and KC200 Standard Version Manufacturer: Koci Elektromaschinen GbR Zittauer Straße 12 D - 02796 Kurort Jonsdorf Tel.: +49 (0)35844/ 76 44 00...

  • Page 3: Table Of Contents

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor List of Content Introduction ................................... 1 Compressor designation ..............................1 Usage of these operating instructions ..........................1 Technical Information ................................2 Technical Data ................................. 2 Technical description ............................... 2 Component’s account ..............................

  • Page 5: Introduction

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 1 Introduction 1.1 Compressor designation These operation instructions are applicable for the following compressor. Please read these operating instructions carefully and completely to enable a safe operation. Notes Type Machine no.

  • Page 6: Technical Information

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 2 Technical Information 2.1 Technical Data 2.1.1 Rating plate Serial type, machine number and technical information are listed on the motor rating plate. Additionally, you can look up the serial type and machine number in the part 1.1 Compressor designation of this document.

  • Page 7: Component's Account

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor ▪ General area: ▪ Area control block: ▪ Area electric machine: intake silencer with air filter ▪ solenoid discharge valve ▪ power relay ▪ ▪ non-return valve ▪ interference suppression ▪...

  • Page 8: Utilization & Responsibility

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 3 Utilization & Responsibility NOTE This machine was released in immaculate condition and is only to be used as intended. All the information and safety regulations in these operating instructions must be observed and complied with.

  • Page 9: Safety

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 4 Safety The following list of safety instructions serves as an overview of possible sources of danger. More detailed and specific notes are described in these operating instructions in the corresponding text passages.

  • Page 10: Ensure Safety

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 4.4 Ensure safety prior to any work on the The following safety instructions must be checked and complied with compressor ATTENTION! Failure to comply with the following measures/requirements can result in serious injury and damage: 4.4.1...

  • Page 11: Mounting Conditions

    Loosen the contacts on the compressor. Select and lay out the cable cross-sections and fuses according to the table. Screw and check the contacts on the compressor. The tightening torque for the electrical connections is max. 3 Nm (KC100) or 10 Nm (KC200) Requirements ✓...

  • Page 12: Connection To The Control Switch

    Control switch type Appliction does not glow glows with dark brightly standard compressors Set control switch Compressor KC100/1.21- ; KC200/1.21 – Compressor is Fault report – in appropriate operates without 12V/ 24V DC/ 48V DC out of order compressor shuts down...

  • Page 13: Commissioning

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 6 Commissioning ATTENTION! Disregarding the safety instructions can result in serious injury and damage. ➢ All instructions from the sections "utilization and responsibility" and "Safety" have been read and implemented.

  • Page 14: Inbuilt Antifreeze Pump

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor Requirements ✓ The pressure switch is assembled at the compressor, or connected directly with the compresses air supply from the compressor. ✓ The compressor operates and the pressure switch is pressurized.

  • Page 15: Maintenance

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 7 Maintenance ATTENTION! Disregarding the safety instructions can result in serious injury and damage. ➢ Alle notes regarding safety are implemented. (Page 6, 4.4 Ensure safety) 7.1 Regular maintenance The table provides an overview of the required maintenance work.
  • Page 16 KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor CAUTION! Damage due to incompatible types of oil and contamination! ➢ Never mix different types of oil. ➢ Only refill the same type of oil, that is already in the compressor.

  • Page 17: Fasteners And Tightening Torque

    Button head screw Fan cover M5x40 Allen screw Floor pan M8x20 Hex bolt Rubber buffer M4x45 Allen screw Junction box KC100 M4x75 Allen screw Junction box KC200 M5x10 Hex bolt E-connection -31 KC100 M8x20 Hex bolt E-connection -31 KC200 M4x18...

  • Page 18: Performance Check

    Approximate filling time in seconds for a 10 l compressed air tank with a constant voltage (1 V deviation is approx. 100 rpm): 3 bar 6 bar 8 bar 10 bar KC100/1.21 - 12V/ 24V KC100/1.21 - 48V/ 80V KC200/1.21 - 12V/ 24V KC200/1.21 - 48V/ 80V 8 Cause of malfunction and remedy ATTENTION! Disregarding the safety instructions can result in serious injury and damage.
  • Page 19 KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor Failure Possible reasons remedy Check valve does not close. Replace check valve. Solenoid discharge valve does not close Check coil, replace vent valve if necessary. Motor switches off sometimes Loose, corroded, or damaged connectors Check compressor control and its supply.

  • Page 20: Storage And Transport

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 9 Storage and transport 9.1 Storage NOTE Moisture leads to corrosion damage on the surfaces of the compressor block. Frost can damage seals and valve membranes. Requirements ✓ Moisture must not leak into the compressor.

  • Page 21: Conformity

    (Description) Zittauer Straße 12 (compressor unit with direct current motor) DE-02796 Kurort Jonsdorf Typ: KC 100 und KC 200 Tel.: +49 35844/764400 (Type) (KC100 and KC200) info@elektromaschinen-koci.de Modell: 1.0 bis 1.5 www.elektromaschinen-koci.de (model) (1.0 – 1.5) EU-Konformitätserklärung UK – Declaration of Conformity (EC –...

  • Page 22: Appendix

    KOCI Elektromaschinen GbR operating instructions for compressor units with dc motor 12 Appendix 12.1 Connection of the control cable – all operating voltages Connection of the 4-pin socket in the junction box frame with the supplied control switch: Supplied control switch...

This manual is also suitable for:

Kc200

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