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Operating Instruction
Compressor unit with direct current motor
KC 100 and KC 200
Manufacturer:
Koci Elektromaschinen GbR
Zittauer Straße 12
02796 Kurort Jonsdorf
Germany
Kontakt:
Zittauer Straße 12
D – 02796 Kurort Jonsdorf
Tel. + 49 35844/ 70234
Fax + 49 35844/ 72103
O R I G I N A L
Edition: 07.2016
www.elektromaschinen-koci.de
koci.lachmann@t-online.de
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Summary of Contents for Koci Elektromaschinen KC 100
- Page 1 O R I G I N A L Operating Instruction Compressor unit with direct current motor KC 100 and KC 200 Manufacturer: Koci Elektromaschinen GbR Zittauer Straße 12 02796 Kurort Jonsdorf Germany Edition: 07.2016 Kontakt: Zittauer Straße 12 Tel. + 49 35844/ 70234 www.elektromaschinen-koci.de...
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Page 2: Table Of Contents
List of content 1. Introduction ..........................1 1.1 Owner’s responsibility ......................1 1.2 Copyright ..........................1 1.3 General advices ........................1 EC – Declaration of Conformity ..................... 1 2. Warranty and complaints ......................2 3. Reference of utilization ........................ 2 3.1 conventional utilization ...................... -
Page 3: Introduction
1. Introduction These operating instructions are applicable for the compressor units KC 100 and KC 200. Description: compressor unit with direct current motor Type: ___________________________________ Machine no.: ___________________________________ Please read these operating instructions carefully to enable a safe operation. 1.1 Owner’s responsibility These operating instructions are part of the product. -
Page 4: Warranty And Complaints
2. Warranty and complaints The legal foundation of our guarantee management is the German Civil Code. But please consider the following regulations: Work carried out on our compressors under guarantee is only done in our workshop as a matter of ... -
Page 5: Technical Information About The Compressor Unit
4. Technical information about the compressor unit 4.1 Components account oil filler neck oil drain plug oil level eye air filter and intake manifold pressure – adjustment screw pressure switch solenoid discharge valve antifreeze reservoir switch summer/ winter operation of the antifreeze pump 10 safety valve 11 adjustment screw for antifreeze... -
Page 6: Technical Data
4.3 Technical Data Compressor Unit KC 100/1.2.1 12 V 24 V 48 V 80 V 110 V Max. working pressure: Inlet volume: l/min Effect. capacity 6 bar: l/min Compressor speed: 1500 1500 1500 1600 1600 Motor rating: 0,53 0,53 0,55... -
Page 7: Commissioning
5. Commissioning 5.1 Location and assembly references Before the initial start-up the compressor unit must be screwed tightly on its location The compressor unit must be protected from dust and dirt to ensure the conventional functionality. The connection of the compressor should be chosen in accordance to the guidelines for the ... -
Page 8: Installation - Electrical
5.2 Installation – electrical It is the responsibility of the operator/ owner to ensure that the compressor is wired professionally. Any electrical work should be carried out by a competent electrician and installed to meet all applicable local and national codes and regulations. Therefore please read the following regulations carefully: ... - Page 9 Connection plug – cable installation – control line view of cable or solder side anti-rotation element 31a ground for control BLUE lamp, etc. KK compressor control YELLOW normal operation – dimly illuminated case of fault – brightly illuminated (low voltage) 61 feed of the control voltage from the alternator control lamp cable.
- Page 10 KC 100 and KC 200 48 V and more jack in compressor for main cable entry anti-rotation positive max. 4mm² (red) negative max. 4mm² (blue, black or brown) jack in compressor for control lead anti-rotation element D carries voltage during operation (red) 31a ground for control lamp, etc.
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Page 11: Maintenance
6. Maintenance We advise the owner/ operator of the following maintenance guideline that have to be kept necessarily. General reference notes Please be sure that the compressor unit is switched off completely. Pressure leading lines have to be exhausted – drain the pressure in the container. Work on power-operated equipment must be carried out only by trained personnel or by specialists. -
Page 12: Checking The Safety Valve
KC200/1.21 12V 24V KC200/1.21 48V 80V KC200/1.21 110V Torque specification Please consider the following torque specifications during maintenance or assembly of replacement parts: E-connections KC 100 M5 E-connections KC 200 M8 10Nm oil drain plug 15 Nm ... -
Page 13: Reference Notes To Anti-Freeze Pump
Reference notes to anti-freeze pump Your new compressor is equipped optionally with an anti-freeze pump that includes an anti-freeze reservoir. Please use the following notes to ensure the correct functionality of this equipment: Anti-freeze: You can use a standard commercial anti-freeze. Switching over the pump: (from winter to summer operation) The pump can be switched from winter to summer operation of the compressor. -
Page 14: Troubleshooting
8. Troubleshooting Before you start working on the compressor and its electrical system, be sure that it is turned off completely and can not be switched on again/ by accident. Check professionally that the compressor carries no voltage. Work on the compressor must be carried out only by trained personnel or by specialists. Where is the fault? Fault and remedy Operating voltage to contact terminal... -
Page 15: Storing & Transport
Compressor running, not enough power, Safety valve won't close, operating pressure not achieved, Screw Pos. 11 (undo brass screw on the when the compressor has switched off, air escapes front of the control block SW 24), at noise absorber clean relief valve and seat and check for damage –...
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