CSUN CSUN300-60M Series Installation Manual

Crystalline silicon pv module products

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CSUN Crystalline Silicon PV Module Products
Installation Manual (Version 9.5)
Company: CSUN Solar Tech Co., Ltd
ADD.
No.6, Shuige Road , Jiangning Distrist , Nanjing , P.R. China 211100
TEL. : +86-25-52095881
EMAIL: sales@chinasunergy.com
WEB: www.csunsolartech.com

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  • Page 1 CSUN Crystalline Silicon PV Module Products Installation Manual (Version 9.5) Company: CSUN Solar Tech Co., Ltd ADD. No.6, Shuige Road , Jiangning Distrist , Nanjing , P.R. China 211100 TEL. : +86-25-52095881 EMAIL: sales@chinasunergy.com WEB: www.csunsolartech.com...
  • Page 2: Table Of Contents

    目录 Crystalline Silicon PV Module Products ..........................1 (Version: July 2022) .................................1 1 General Information ..............................1 2 Disclaimer of Liability ..............................1 3 Safety Precaution ................................. 2 3.1 General Safety ..............................2 3.2 Handling Safety ..............................3 3.3 Installation Safety ............................3 4 Product Identification and Current Sorting ........................5 (A) Product Identification ..............................
  • Page 3: Crystalline Silicon Pv Module Products

    & regulations when installing module; before installing a solar photovoltaic system, installers should become familiar with the mechanical and electrical requirement for such a system. CSUN has the right to refuse to compensate for the product damage due to construction or design defects of the solar photovoltaic system.
  • Page 4: Safety Precaution

    3 Safety Precaution 3.1 General Safety ▶ When installing the modules, it should be abided by the relevant local laws and regulations. It is need to obtain the required certificates in advance when necessary, such as the building permit. ▶ Under normal conditions, a photovoltaic module is likely to experience conditions that produce more current and/or voltage than reported at standard test conditions.
  • Page 5: Handling Safety

    ▶ Unpack the modules with packing box when they are moving on the ground . Unpacking directly when the modules are superposed is forbidden. ▶ Artificially concentrated sunlight shall not be directed on the module or panel. 3.2 Handling Safety ▶...
  • Page 6 anticipated (Modules qualified for safety through EN IEC 61730- 1 and -2 within this application class are considered to meet the requirements for Safety Class II). ▶ Do not install or handle the modules when they are wet or during strong wind. ▶...
  • Page 7: Product Identification And Current Sorting

    .”X” could be 1,2,3(3 represents the top current gear ). ▶ CSUN recommends connecting the same Impp class modules in series in order to avoid or minimize power loss due to mismatch effects in arrays.
  • Page 8: Installation Instructions

    ▶ Never place the module in locations where flammable gases may be easily generated or collected. ▶ CSUN suggests installing the module in dry areas where the climate is moderate. In case of the special installation environments such as the seaside, farm, high humidity environment and sandstorm environment, contact the local dealer for professional support and confirmation.
  • Page 9 For each installation, modules can be installed either in portrait or landscape mode. If you integrate our obsolete products and need advice, please contact CSUN Global Customer Service department for installation instructions.
  • Page 10: Three Kinds Of Mounting

    Module Dimension CSUN Standard Module Type (using 182 mm solar cell) Length × Width × Thickness 1724mm × 1134mm × 35(30)mm CSUN410-54MH Series (Half cell solar module) 1722mm × 1134mm × 30mm 2279mm × 1134mm × 35mm CSUN550-72MH Series (Half cell solar module) 2278mm ×...
  • Page 11 CSUN320-60 Series CSUN305-60MH Series Test load: Eight bolts CSUN330-60MH Series positive 00Pa ≦60 CSUN370-60H Series mounting with negative 00Pa CSUN410-54MH Series(35mm & ≦40 beams underneath 30mm)** Safety factor: 1.5 Test load: Four clamps positive 6000Pa ≦ CSUN410-54MH Series(35mm & mounting with 30mm)** negative 800Pa...
  • Page 12 Safety factor: 1.5 CSUN550-72MH Series L = 400 mm, clamping zone A = 250 mm Customized mounting method Note: The installation methods below are based on the internal evaluation results in CSUN Mounting Module type Mechanical load Installation location...
  • Page 13 2400Pa Short frame ≦ CSUN370-60MH Series insertion / Slide-in negative 2400Pa ≦ CSUN410-54MH Series(35mm & 30mm)** Safety factor: 1.5 CSUN300-60M Series CSUN400-72M Series CSUN305-60MH Series CSUN400-72MH Series Test load: Six clamps CSUN320-60MH Series positive 5400Pa ≦ mounting with CSUN370-60MH Series...
  • Page 14: (A) Roof Mounting

    CSUN300-60M Series CSUN400-72M Series CSUN305-60MH Series CSUN400-72MH Series Test load: CSUN320-60MH Series Six clamps CSUN370-60MH Series positive 5400Pa ≦ mounting with CSUN410-54MH Series(35mm & negative 3800Pa ≦ 30mm)** beams underneath Safety factor: 1.5 CSUN410-72MH Series CSUN450-72MH Series CSUN550-72MH Series Clamping zone: A...
  • Page 15: (B) Pole Mounting

    CSUN suggests to selecting the support reinforcing mechanism shown in Figure 3.
  • Page 16: Installation Method

    FIG 3 Schematic diagram of reinforcement mounting of module 6.4 Installation Method ▶ Concerning to modules with frame. Modules must be installed on the frame using mounting holes. Modules must be installed according to the following examples. Not mounting the modules according to these instructions may void the warranty.
  • Page 17 The module frame must be attached to the mounting system using M8 stainless steel hardware together ▶ with spring washers and flat washers in four places symmetrical on the module. As shown in Figure 5 FIG 4 Mounting holes FIG5 Screw fitting method 6.4.2 pressing block fixation: ▶...
  • Page 18 pressing block of conventional components can meet the requirements of nominal full load of components; ( see Figure 6).The installation position is not within the required range, and the actual load will be affected. Figure 6 installation position of pressure block A:Distance from Component size Model...
  • Page 19: Electrical Installation

    ▶ a torque wrench should be used for installation, with a torque range of 14-20n ·m; NOTES: CSUN’s limited warranty will be void in cases where improper clamps or installation methods deviating from this manual are used. When installing inter-modules or end type clamps, take measures so as: A.
  • Page 20: Grounding

    ▶ The ground resistance of the module must be less than 10 ohm. ▶ CSUN recommends to install modules at the temperature from -40°C to 50°C, and the relative humidity should be less than 85RH%. Besides, the ultimate temperature of working is from -40°C to 85°C, If the modules are used in high-temperature and high-humidity environment, CSUN requires.
  • Page 21: Maintenance And Care

    FIG 8-a Grounding hole FIG 8-b Grounding method FIG 9 Schematic diagram for grounding potential of the inverter 8 Maintenance and Care ▶ Clean the glass surface on a regular basis. Avoid the hotspot rick caused by ornithocopros, leaves and dead insects covering the glass surface.
  • Page 22: Pv Recycling

    9 PV recycling Meaning of crossed –out wheeled dustbin: Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities. Contact your local government for information regarding the collection systems available. If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the food chain, damaging your health and well-being.
  • Page 23 CSUNXXX- 6 0 P ( CSUNXXX- 6 0 P) Series( XXX= 2 6 0 - 2 8 5 ) , poly crystalline Tolerance of Rated Maximum Power: ± 3 % ; Tolerance of Rated Short Circuit Current: ± 3 . 5 % ; Tolerance of Rated Open Circuit Voltage: ±...
  • Page 24 Open Short Rated Total Max. Rated Rated Max. Max. Circuit Circuit Max. System Voltage Number Current Fuse Model Voltag Current Power Voltage at STC at STC Curren Series at STC e at cells (V DC) (V DC) (V DC) t (A) module (A DC) (V DC)
  • Page 25 1500 CSUN400-72MH-BB 48.9 10.26 41.0 9.76 1500 CSUN405-72MH-BB 49.1 10.33 41.2 9.83 CSUN410-72MH-BB 1500 49.3 10.40 41.4 9.91 CSUNXXX- 6 0 MH/ - BB ( CSUNXXX- 6 0 MH Series( XXX= 3 2 5 - 3 3 5 ) , 1 5 8 mono crystalline BB: Full black) Tolerance Rated...
  • Page 26 CSUNXXX- 7 2 M/ - BB ( CSUNXXX- 7 2 M Series( XXX= 3 9 0 - 4 1 0 ) , 1 5 8 mono crystalline Full black) Tolerance of Rated Maximum Power: ± 3 % ; Tolerance of Rated Short Circuit Current: ±...
  • Page 27 1500 CSUN660-132MH 45.65 18.50 37.80 17.46 CSUN665-132MH 1500 45.84 18.55 37.98 17.51 CSUN670-132MH 1500 46.00 18.65 38.40 17.45 CSUN585-120MH 1500 40.96 18.37 33.82 17.30 CSUN590-120MH 1500 41.14 18.42 34.00 17.36 CSUN595-120MH 1500 41.32 18.46 34.18 17.41 CSUN600-120MH 1500 41.50 18.50 34.36 17.46 CSUN605-120MH...

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