LabelMill LM3612CTT Operation Manual
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LabelMill LM3612CTT Operation Manual

Color print & apply
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LM3612CTT
COLOR PRINT & APPLY
OPERATIONS MANUAL
Manufactured in USA by:
2416 Jackson St.
LabelMill, Inc.
Savanna, IL 61074
(800) 273-4707
info@labelmill.com
www.labelmill.com

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  • Page 1 LM3612CTT COLOR PRINT & APPLY OPERATIONS MANUAL Manufactured in USA by: 2416 Jackson St. LabelMill, Inc. Savanna, IL 61074 (800) 273-4707 info@labelmill.com www.labelmill.com...

  • Page 2: Table Of Contents

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL TABLE OF CONTENTS SECTION PAGE 1. APPLICATOR OVERVIEW Introduction General System Specifications Inventory List Print & Apply Component Description User Responsibility Safety 2. SETUP AND OPERATION Web Routing Take Up Unit Assembly Clutch Adjustment...

  • Page 3: Applicator Overview

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL SECTION 1 APPLICATOR OVERVIEW Introduction System Specifications Inventory List Print & Apply Component Description User Responsibility Safety Page 3 Made in the U.S.A. © 2022 LabelMill 06/01/2021 Model LM3612...

  • Page 4: Introduction

    Interface Port on the ColorWorks Printer. Once the format is downloaded to the Printer Job Buffer, the LM3612CTT system can print and apply as normal. Standard industry label software packages or Epson printer drivers can be used in conjunction with a PC to design and load label designs.

  • Page 5: General System Specifications

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL SYSTEM SPECIFICATIONS PRINT SPEED Up to 5”/second and approx. 20 labels/minute maximum. (Varies depending on label and product size.) PRINT RESOLUTION Up to 1200x1200 dpi resolution LABEL ROLL CAPACITY 8” Max. outside diameter wound on a 3” diameter core. Die cut waste removed with a minimum of 1/8”...

  • Page 6: Inventory List

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL INVENTORY LIST QTY. Description Print & Apply System Assembly Quick Disconnect System Control HLI-200 Touch Screen System Interface Pneumatic Horizontal Slide Pneumatic Tamp Module Quick Change Tamp Pad Assembly Waste Liner Take-Up Model 3612CTT Operations Manual (USB) Product Switch (specified) a.

  • Page 7: Print & Apply Component Description

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL COMPONENT DESCRIPTION / LOCATION HEAD-UP EPSON SWITCH PRINTER TAMP ASSEMBLY WASTE TAKE-UP MOTOR TAMP PAD ASSEMBLY ELECTRONICS CABINET HLI-200 INPUT DEVICE PRODUCT FIXTURE HORIZONTAL SLIDE Page 7 Made in the U.S.A. © 2022 LabelMill...
  • Page 8 LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL COMPONENT DESCRIPTION / LOCATION HORIZONTAL SLIDE TAMP CYLINDER PRINTER DISPLAY & INTERFACE HLI-200 AIR ASSIST TUBE COMMUNICATION CABLE PEEL ASSEMBLY VACUUM LINE Page 8 Made in the U.S.A. © 2022 LabelMill 06/01/2021 Model LM3612...
  • Page 9 LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL COMPONENT DESCRIPTION / LOCATION (INSIDE CONTROL CABINET) CONTROL BOX AIR ASSIST MOUNT VACUUM PUMP FILTER/REGULATOR VALVE PACK Page 9 Made in the U.S.A. © 2022 LabelMill 06/01/2021 Model LM3612...

  • Page 10: User Responsibility

    This equipment or any of its parts should not be altered without the prior written approval of LabelMill. The user of this equipment shall have the sole responsibility for any malfunctions which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than LabelMill.

  • Page 11: Setup And Operation

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL SECTION 2 SETUP AND OPERATION Web Routing Take Up Unit Assembly Clutch Adjustment Operator Interface (HLI-200) Accessory Connections Panel Remote Start Trigger Options Air Assist & Adjustment Tamp Unit Operation Valve Pack / Regulator Adjustments Page 11 Made in the U.S.A.

  • Page 12: Web Routing

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL WEB ROUTING Step Operation Refer to Epson ColorWorks CW6000P manual for loading media into printer. Feed label liner through Epson peeler assembly and down through idle roller A. Use the FEED key on the Epson interface to peel labels and provide more waste liner.
  • Page 13 LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL ADJUSTABLE GUIDE IDLE ROLLER (B) WASTE TAKE-UP ROLLER SPOOL CLIP Page 13 Made in the U.S.A. © 2022 LabelMill 06/01/2021 Model LM3612...

  • Page 14: Take Up Unit Assembly

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL WASTE TAKE-UP ASSEMBLY The Take-Up Assembly is located on the back of the main plate. To adjust the clutch, the cover must be removed to gain access. The cover mounted with (4) cap head bolts. To remove the cover, first unplug the cable from the main control, and loosen the strain relief.

  • Page 15: Clutch Adjustment

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL CLUTCH ADJUSTMENT MOTOR TAKE-UP SPOOL LOCK (OPTIONAL) COLLAR To reduce waste web tension, move the lock collar 1/32" away from the take-up spool. To increase web tension, move the lock collar 1/32" toward the take-up spool.
  • Page 16 LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL TAKE-UP ASSEMBLY EXPLODED VIEW Page 16 Made in the U.S.A. © 2022 LabelMill 06/01/2021 Model LM3612...

  • Page 17: Operator Interface (Hli-200)

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL HAND HELD LABELER INTERFACE HLI-200 TOUCH-SCREEN DISPLAY INTERFACE PORT Page 17 Made in the U.S.A. © 2022 LabelMill 06/01/2021 Model LM3612...

  • Page 18: Accessory Connections Panel

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL ACCESSORY CONNECTIONS LOCATED ON BACK OF LABELER CONTROL ENCLOSURE ROUND MODULE / AUX 1 E-STOP / AUX 2 LOW LABEL & WARNING LOW LABEL & WARNING LIGHT KIT / AUX LIGHT KIT / AUX...

  • Page 19: Remote Start Trigger Options

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL Remote Start Module The Remote Start Modules shown below can be connected to the LM3612CTT Remote Trigger port. PB-32 FS-42 Push Button Foot Switch (Remote start trigger) (Remote start trigger) ACTIONS TO INSTALL REMOTE START MODULE 1.

  • Page 20: Air Assist & Adjustment

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL AIR ASSIST TUBE The Air Assist Tube must be adjusted to assist in feeding the printed label onto the Label Platen (Tamp Pad Assembly). The position of the air assist can be changed by loosening the clamp assembly, and rotating the tube.

  • Page 21: Tamp Unit Operation

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL TAMP UNIT OPERATION Tamp Duration Tamp duration is used to provide an on timer for the solenoid valve on the main tamp cylinder. The delay on standard versions can be programmed from 0 to 30.000 seconds in 1/1000 of a second accuracy.

  • Page 22: Valve Pack / Regulator Adjustments

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL VALVE PACK ADJUSTMENTS Regulator Knob Adjustment: Clockwise - Increase pressure Counterclockwise - Decrease pressure Valve Pack Regulators MAIN AIR REGULATOR Controls maximum air pressure available to entire applicator. Should be set between 40 and 80 PSI.
  • Page 23 LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL SECTION 3 SYSTEM CONTROLS Programming System Editor System Programming Quick Start & General Setup Standard Tamp System Operation Logic Board / Description of I/O Page 23 Made in the U.S.A. © 2022 LabelMill...

  • Page 24: Programming

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL PROGRAMMING All programming is performed via the HLI-200 keypad and display. All programmed settings are backed in nonvolatile memory and are not lost when the unit is powered off. Upon power up of the control, the screen will display MODEL NUMBER & REVISION of the HLI-200 and then the MODEL NUMBER &...

  • Page 25: System Editor

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL SYSTEM EDITOR Press the "Program" button to enter the system editor. Here you will find the following options: I/O Panel Product Sensor Takeup Tamp Setup Counters Cycle Type Job Storage Set Defaults Password EXIT Use the "Exit"...

  • Page 26: System Programming

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL SYSTEM PROGRAMMING • I/O PANEL Displays the status of the inputs and outputs. X = On 0 = Off • PRODUCT SENSOR This is an external device that when “activated” starts the application cycle.
  • Page 27 Clam Shell Module Before Feed Clam Shell Module After Feed • ENCODER - NOT USED WITH A STANDARD LM3612CTT CONFIGURATION • JOB STORAGE Used to store frequently used settings pertaining to different labeling jobs. Up to (6) jobs can be stored.

  • Page 28: Quick Start & General Setup

    LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL QUICK START & GENERAL SETUP (TAMP APPLICATION) 1. Inspect applicator system and verify all cables are installed properly. 2. Load printer with labels. 3. Turn power switch on. 4. Turn printer on & load label files.

  • Page 29: Logic Board / Description Of I/O

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL LOGIC BOARD DESCRIPTION OF I/O LEGEND 24V OPT: 24V OPTO INPUT WITH INTERNAL 24V COMMON HIGH CURRENT OUTPUT Rated @ 500ma All user inputs and outputs are “SINKING” type. Example: In order for a status light to illuminate for “Run Status Ok” the light should be wired between pins #1 & #8 on the “Light Bar/Aux”...
  • Page 30 LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL Take-Up I/O Monitor PIN # ADDRESS Input Input X0.4 24v Common N.C. Take up output Output Y1.3 N.C. N.C. N.C. +24vdc Shield TAMP SOLENOIDS I/O Monitor PIN # ADDRESS Aux Output #2 / Tamp Slide Output Y1.7...
  • Page 31 LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL LIGHT BAR/AUXILIARY CONNECTOR INPUT/ DB-15 FEMALE PIN # OUTPUT ADDRESS +24VDC +24VDC 24 COM 24 COM LOW LABEL IN X0.5 ERROR LITE (Red light) Y0.6 On=GREEN Off=RED LOW LABEL (Yellow light) Y0.7 RUN STATUS OK (Green Light)
  • Page 32 LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL PRINT AND APPLY INTERFACE I/O Monitor 14 pin Centronix PIN # ADDRESS Paper End Input X1.3 Printer Ground Ribbon End Input X1.4 Printer Error Input X1.5 Print Start Output Y0.4 Print End Input X1.6...

  • Page 33: Cleaning & Maintenance

    LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL SECTION 4 CLEANING & MAINTENANCE Troubleshooting Guide Fault Messages Replacing the Main Power Fuse Page 33 Made in the U.S.A. © 2022 LabelMill 06/01/2021 Model LM3612...
  • Page 34 LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL TROUBLESHOOTING GUIDE If the system malfunctions, it is necessary to determine where the problem exists in a normal sequence of operation. The procedure of the unit is outlined in the left hand column of the table below to provide a systematic approach to troubleshooting.
  • Page 35 LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL FAULT MESSAGES DISPLAYED FAULT FAULT CORRECTIVE ACTION Memory Checksum Data lost in serial EEPROM Consult factory or service provider Print Time Out Printer failed to print or Printer paused / running maintenance Control failed to receive a “End No label formats loaded Print Signal”...
  • Page 36 LM3612CTT PRINT & APPLY SYSTEM USERS MANUAL REPLACING THE MAIN POWER FUSE The circuitry is protected from a current overload by GMA 10A a fast blow fuse. Should the applier fail to operate, the condition of this fuse should be checked. If the fuse is open, the cause of the overload condition must be determined and corrected prior to replacing the fuse.
  • Page 37 LM3612CTT PRINT & APPLY SYSTEM USER’S MANUAL LM3612CTT COLOR PRINT & APPLY OPERATIONS MANUAL Copyright and Trademarks Copyright ©2022 All rights reserved. All trademarks and brand names are the property of their respective owners. LabelMill 2416 Jackson St. Savanna, IL 61074 Phone: (800) 273-4707;...

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