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LabelMill PRINT & APPLY LM3606 Operation Manual

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LM3606
PRINT & APPLY
OPERATIONS MANUAL
Manufactured in USA by:
2416 Jackson St.
LabelMill, Inc.
Savanna, IL 61074
(800) 273-4707
info@labelmill.com
www.labelmill.com

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Summary of Contents for LabelMill PRINT & APPLY LM3606

  • Page 1 LM3606 PRINT & APPLY OPERATIONS MANUAL Manufactured in USA by: 2416 Jackson St. LabelMill, Inc. Savanna, IL 61074 (800) 273-4707 info@labelmill.com www.labelmill.com...

  • Page 2: Table Of Contents

    3-13 Set Up Of Key Features 3-14 Logic Board / Description of I/O 3-17 4. CLEANING & MAINTENANCE Troubleshooting 4-01 Fault Codes 4-02 Replacing Main Power Fuse 4-03 Page 2 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 3: Applicator Overview

    LM3606 PRINT & APPLY SYSTEM USER’S MANUAL SECTION 1 APPLICATOR OVERVIEW Introduction 1-01 General System Specifications 1-02 Inventory List 1-03 Print & Apply Component Description 1-04 User Responsibility 1-05 Safety 1-05 Page 3 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 4 THERMAL PRINTER/APPLICATOR SYSTEM INTRODUCTION The LabelMill LM3606 is a state of the art THERMAL PRINTER & APPLICATOR SYSTEM created with maximum flexibility for your AUTOMATIC LABELING NEEDS. The unit will print and apply high quality labels and bar codes to your product at print speeds up to 14”/sec. and apply at speeds up to 90 labels/min.
  • Page 5 23” T x 30” W x 23-3/8” D SIZE Operating Temp. 50-95 F (10-35 C) ENVIRONMENT 15-85% RH. non-condensing 70 lb. Nominal (with U-Arms) WEIGHT *Options available 1-02 Page 5 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 6: Inventory List

    Extra Cardboard Ribbon Core Product Switch (specified) a. Manual Limit Switch (optional) b. Photo Switch (optional) TOOLS REQUIRED FOR ASSEMBLY 3/32” ALLEN WRENCH ¾” WRENCH 1-1/8” WRENCH 1-03 Page 6 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 7 REED SWITCH SPOOL LOCK U-ARM BRAKE ARM AIR FILTER/ REGULATOR SWING AWAY HINGE ASSEMBLY WEB TAKE-UP TAMP CYLINDER SPOOL TAMP PAD ASSEMBLY THERMAL AIR ASSIST TUBE PRINTER 1-04 Page 7 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 8: User Responsibility

    This equipment or any of its parts should not be altered without the prior written approval of LabelMill. The user of this equipment shall have the sole responsibility for any malfunctions which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than LabelMill.

  • Page 9: Setup And Operation

    Valve Pack / Regulator Adjustments 2-13 Optional Tamp Module Configuration 2-14 Optional Corner-Wrap Module Configuration 2-15 Optional Adjacent Panel Module Configuration 2-16 Optional Blow-On Module Configuration 2-17 Optional Table-Top Configuration 2-18 Page 9 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 10: Web Routing

    Adjust the (2) plastic web guide clips so the web is guided straight and even. Make sure clips do not bind the web. *For a detailed illustration of this procedure, see Figure 2-1 below. FIGURE 2-1 SPOOL LOCK 2-01 Page 10 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 11 To remove the label storage spool, turn the spool lock counterclockwise until you reach a stop. The spool will now slide off. To secure the spool, simply turn the spool lock clockwise until snug. DO NOT over tighten! 2-02 Page 11 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 12: Thermal Ribbon Loading

    NOTE: The printer will not operate unless the front cover is in the fully closed position. For your continued safety, do not override the front cover interlock switch. LABEL SENSOR ADJUSTMENT REFER TO PRINTER MANUAL 2-03 Page 12 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 13: Take Up Unit Assembly

    The mounting bolts for the Take-Up Assembly can be found directly behind the aluminum spool. WARNING!!! Be sure power is off before performing any service. 2-04 Page 13 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 14: Clutch Assembly Adjustment

    1/32" toward the take-up spool. CAUTION! Too much web tension may cause web breakage, label drifting, or premature failure of the take-up spool assembly. 2-05 Page 14 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 15: Hand Held Labeler Interface Hli-100

    LM3606 PRINT & APPLY SYSTEM USER’S MANUAL HAND HELD LABELER INTERFACE HLI-100 OPERATOR LCD DISPLAY INTERFACE INTERFACE PORT 2-06 Page 15 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 16 HLI-100 PORT TAKE-UP MOTOR SOLENOIDS PRINTER INTERFACE SMART TAMP / PRE-PRINT HEAD UP / AUX PORT START INPUT / REMOTE TRIGGER POWER SWITCH FUSE MAIN POWER ENTRY 2-07 Page 16 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 17: T-52 Photo Eye

    LM3606 PRINT & APPLY SYSTEM USER’S MANUAL T-52 PHOTO EYE (Remote Trigger) ***Refer to Section 3 for I/O details*** 2-08 Page 17 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 18: Air Assist

    45 degrees is required. One slot is provided to make the appropriate adjustments desired. Label Platen Air Assist Airflow Tube Label Mount Platen Assist Bracket Clamp screw Tube 2-09 Page 18 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 19: T-150 Mounting Stand

    LM3606 PRINT & APPLY SYSTEM USER’S MANUAL OPTIONAL T-150 MOUNTING STAND 2-10 Page 19 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 20: T-Stand Adjustments

    LM3606 PRINT & APPLY SYSTEM USERS MANUAL T-STAND ADJUSTMENT Column Crank Column Lock 2-11 Page 20 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 21: Tamp Operation

    Note: Flag Regulator not shown below – only supplied with flag applicators Vacuum Pump Flow Control (B) (Brass Screw) Flow Control (A) (Brass Screw) Vacuum Regulator Air Assist Regulator 2-12 Page 21 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 22 “push” the label onto the bottom of the tamp pad or the flag jaws. 2-13 Page 22 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 23 LM3606 PRINT & APPLY SYSTEM USER’S MANUAL OPTIONAL TAMP APPLICATOR (Right Hand Configuration Below) 2-14 Page 23 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 24 LM3606 PRINT & APPLY SYSTEM USERS MANUAL OPTIONAL CORNER-WRAP APPLICATOR (Left Hand Configuration Below) 2-15 Page 24 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 25 LM3606 PRINT & APPLY SYSTEM USER’S MANUAL OPTIONAL ADJACENT PANEL APPLICATOR (Right Hand Configuration Below) 2-16 Page 25 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 26 LM3606 PRINT & APPLY SYSTEM USERS MANUAL OPTIONAL BLOW-ON APPLICATOR (Right Hand Configuration Below) 2-17 Page 26 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 27 LM3606 PRINT & APPLY SYSTEM USER’S MANUAL OPTIONAL TABLE-TOP APPLICATOR 2-18 Page 27 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 28: Control Box

    CONTROL BOX Programming 3-01 System Editor 3-02 Programming Menus 3-03 Key Definitions 3-13 Quick Start & Set Up of Key Features 3-14 Logic Board / Description of I/O 3-17 Page 28 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 29 2. Clear key will delete stored values while in the edit mode. 3. Clear key will disable the drive. ESC (escape) KEY: 1. Will back out of the sub programming menu without saving changes. 3-01 Page 29 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 30 Stop delay – take up runs (x) seconds after end print signal is received from printer. Jog take up – press the UP ARROW to start and the DOWN ARROW to stop the take up motor. 3-02 Page 30 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 31 RESTORE JOB – Restores saved job. • DEFAULT SETTINGS This setting will return the controller to the default settings. • I/O STATUS Displays the status of the inputs and outputs 3-03 Page 31 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 32 KEYS WILL SCROLL PRESS THROUGH THE PROGRAM BLOCKS "PROG" AND THE SUB MENUS PASS WORD PRESS "ENTER" PRODUCT SENSOR PRESS "ENTER" TAMP SET UP PRESS "ENTER" TAKEUP PRESS "ENTER" 3-04 Page 32 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 33 LM3606 PRINT & APPLY SYSTEM USER’S MANUAL COUNTER PRESS "ENTER" PRINT TYPE PRESS "ENTER" CYCLE TYPE PRESS "ENTER" JOB STORAGE PRESS "ENTER" DEFAULTS PRESS "ENTER" I/O STATUS PRESS "ENTER" PRESS "PROG" 3-05 Page 33 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 34 MAIN DISPLAYS PASSWORD 0000 PASSWORD PRESS ENTER PASSWORD PASSWORD Note: use UP and DOWN arrows to toggle between "ON" and "OFF". The enter key will save selection. 3-06 Page 34 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 35 LM3606 PRINT & APPLY SYSTEM USER’S MANUAL 3-07 Page 35 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 36 PRESS ENTER VACUUM RELEASE VAC RLS 0.000 PRESS ENTER Note this time can never be larger then the tamp duration VACUUM DELAY ON VAC DLY 00.00 PRESS ENTER 3-08 Page 36 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 37 PRESS ENTER STOP DELAY STOP DLY 0.000 PRESS ENTER JOG TAKEUP UP ARROW START PRESS ENTER DOWN ARROW STOP COUNTER ENTER TO CLEAR PRESS ENTER ESC TO ABORT 3-09 Page 37 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 38 LM3606 PRINT & APPLY SYSTEM USERS MANUAL 3-10 Page 38 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 39 PRESS ENTER RESTORE JOB SELECT OPERATION SAVE JOB ARE YOU SURE? < = NO >=YES DEFAULT SETTINGS PRESS UP ARROW PRESS ENTER TO SET DEFAULTS DEFAULTS SET 3-11 Page 39 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 40 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I/O Ports are numbered from left to right 1 = OFF 0 = ON 3-12 Page 40 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 41: Key Definitions

    ONLY effects label placement on product. • ELECTRONIC GEARING – Electronic gearing is a function of the product encoder and the LabelMill control. This is used to match the speed of the applicator to the product conveyor. Electronic gearing is similar to mechanical gearing in that there is a gear ratio and the change of speed of one affects the speed of the other.

  • Page 42: Setup Of Key Features

    The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place. 3-14 Page 42 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 43 14. Note: TRAILING EDGE TRIGGER will NOT work with this feature! 15. Note: Product speed fluctuations can effect label placement. 16. Turn back on any options that may have been disabled for setup of this particular feature. 3-15 Page 43 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 44 The asynchronous application mode is used to apply labels to products that are either stationary or moving at a constant speed when the label application is to take place. 3-16 Page 44 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 45: Logic Board / Description Of I/O

    Flag Sol Out 0=On P3.2 In-Cycle Output 0=On P3.4 Trigger Input 0=On P3.5 Head Up Switch Input 0=On P3.6 Smart Tamp Input 0=On P3.7 Inhibit Input 0=On 3-17 Page 45 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 46 Head – Up Input Smart Tamp Input 24v Common 24v Common Shield SMART TAMP PIN # ADDRESS +24vdc +24vdc Pre-Print Smart Tamp 24v Common 24v Common SHIELD 3-18 Page 46 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 47 LOW LABEL (Yellow light) RUN STATUS OK (Green Light) Green = /Red TAMP SYNC (TIP-120) INHIBIT IN No Connection No Connection No Connection IN CYCLE No Connection 3-19 Page 47 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 48 Reprint Output ONLINE (Sato Only) (Zebra Data Input Ready) Ribbon Near End Input +5vdc From Printer Shield PHOENIX ADDRESS CONNECTOR PIN # DC POWER IN +24 VDC 3-20 Page 48 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 49: Cleaning & Maintenance

    LM3606 PRINT & APPLY SYSTEM USER’S MANUAL SECTION 4 CLEANING & MAINTENANCE Troubleshooting 4-01 Fault Codes 4-02 Replacing the Power Fuse 4-03 Page 49 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 50 Re-web system as shown on page 2-01. C. Low quality webbing. Consult label mfg. D. Friction plate failure in clutch. Consult factory. E. Mechanical failure in clutch. Consult factory. 4-01 Page 50 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 51 Check printer for ribbon Low Ribbon Printer is low on ribbon Check printer for ribbon Label Out Printer is out of ribbon Check printer for label stock 4-02 Page 51 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

  • Page 52: Replacing Main Power Fuse

    3. Locate the fuse holder / power cord assembly. 4. Gently press down the fuse holder cover while pulling away from the console. 5. Replace with the spare fuse provided in the holder. 4-03 Page 52 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...
  • Page 53 All rights reserved. All trademarks and brand names are the property of their respective owners. LabelMill 2416 Jackson St. Savanna, IL 61074 Phone: (800) 273-4707; Fax (815) 273-7074 www.labelmill.com info@labelmill.com Page 53 Made in the U.S.A. © 2021 LabelMill 06/01/2021 Model LM3606...

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