Related Manuals for Static Clean FL24VUC
Summary of Contents for Static Clean FL24VUC
- Page 1 OPERATING INSTRUCTIONS FL24VUC IONIZED AIR NOZZLE WITH INTEGRATED REMOTE MONITOR FL24VUC-IOM - Iss.1a - EN...
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Page 2: Table Of Contents
Contents Static Clean static control equipment has been designed to give you many years of productive service. However, the science of static control has unique rules which must be followed to allow the equipment to give a good return on your investment. -
Page 3: Introduction
1. Introduction The Static Clean FL24VUC Ionized Air Nozzle (‘the Ionizer’) is part of a high- performance range of static eliminators from Static Clean. These products are used by leading manufacturers throughout the world to increase safety and productivity. Before you install the Ionizer, please follow the installation instructions carefully for maximum benefit. -
Page 4: Checking On Delivered Equipment
IMPORTANT: DO NOT USE standard ‘computer style’ PSUs without earth-grounded outputs to avoid risk of operator shocks and damage to the PSU or Ionizer. FL24VUC-IOM - Iss.1a - EN... -
Page 5: Safety
0.1 ppm and is within internationally accepted limits. • Faulty air hoses and connectors can cause serious injury. Only install compressed air hoses when depressurized. • Noise levels must be checked in final installation and operating air pressure. FL24VUC-IOM - Iss.1a - EN... -
Page 6: Electrical Connections
FEMALE ON 24 V IONIZER CABLE The pin assignment and typical wire colors are given in the table below. This refers to cables supplied by Static Clean. Other cables may have different color schemes. Wire Color Function Details Brown +24 V 21 –... - Page 7 WARNING: If the product is not properly earth-grounded, there is a risk of the operator receiving an electric shock from the product. CAUTION: If the product is not earth-grounded the residual ion balance of the product cannot be guaranteed. FL24VUC-IOM - Iss.1a - EN...
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Page 8: Air Connection And Supply
A pressure regulator is recommended to set the best pressure for the job to be done. The maximum pressure that the Ionizer can accept is 10 Bar (145 psi). • Exceeding the maximum pressure of 10 Bar will damage the nozzle. Jet Pattern of the FL24VUC Ionized Air Nozzle Pressure 1 Bar 3 Bar... -
Page 9: Mounting And Location
3 Bar / 44 psi Optimal cleaning distance 1 Bar / 15 psi typically 50~100 mm / 2~4" 75 / 2.9 150 / 5.9 225 / 8.9 300 / 11.8 Distance to target (mm / inch) FL24VUC-IOM - Iss.1a - EN... -
Page 10: Monitoring: Led And Remote
Please read these instructions carefully before installing the Ionizer, because the electrical specifications and signaling scheme of the remote monitoring interface differ from those of other Static Clean 24 V DC static eliminator products (4103 and 4203 series bars). FL24VUC-IOM - Iss.1a - EN... -
Page 11: Commissioning And Operation
If using the external AC-DC power adapter, ensure that the supplementary grounding wire is connected to the installation protective earth-ground. • Any operators who will work in close proximity to the Ionizer are aware of its presence and familiar with its operation. FL24VUC-IOM - Iss.1a - EN... -
Page 12: Maintenance
To ensure best performance, the Ionizer should be visually inspected on a regular basis and cleaned whenever convenient. A cleaning kit is available from Static Clean, Part No. 81220. This is the ideal solution for regular Ionizer cleaning. Alternatively a toothbrush or soft nailbrush can be used. -
Page 13: Troubleshooting
Refer to installation Performance instructions. • Review installation, move Ionizer further away from Emitters too close to earth- earth-grounded metal grounded metal surfaces. surfaces if possible. Refer to installation instructions. FL24VUC-IOM - Iss.1a - EN... -
Page 14: Technical Specification And Dimensions
0 V / 24 V nominal signal level (28 V max) <1 V or disconnected: Ionizer operates normally >21 V: Ionizer in ‘STANDBY’ mode Input Signalling Delay: <1 s Input Impedance: 5 kΩ nominal input impedance FL24VUC-IOM - Iss.1a - EN... - Page 15 Static Eliminator 100 g, Nozzle 60g PVC body, epoxy resin encapsulant, tungsten emitter, Materials: aluminium nozzle Regulatory CE Marking EU LVD (2014/35/EU) EU EMCD (2014/30/EU): EN 61000-6-3:2007, EN 61000-6-2:2005 Approvals UL Certified (4203 Ultra-Compact incorporated within 4800 DC) FL24VUC-IOM - Iss.1a - EN...
- Page 16 12. Remote Interface and Wiring Examples 51.0 33.0 29.0 23.8 47.0 FL24VUC-IOM - Iss.1a - EN...
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Page 17: Remote Interface And Wiring Examples
Ionizer not powered INACTIVE (HV OFF) Will not sink current IMPORTANT: Because the output is implemented using an electronic switch rather than a relay, when the ionizer is not powered, the output will not sink current. FL24VUC-IOM - Iss.1a - EN... - Page 18 STANDBY (White, Pin 2) Ionization ACTIVE (HV ON) Flashing Green Low (<0.5 V) ACTIVE (HV ON) Green / Red Flashing INACTIVE (HV OFF) Constant Red High (+21 V to +28 V) INACTIVE (HV OFF) Flashing Red FL24VUC-IOM - Iss.1a - EN...
- Page 19 28 V may permanently damage the product. Drive voltages below 0 V are not recommended. Prolonged exposure Minimum externally applied voltage -1 V to voltages lower than -1 V may permanently damage the product. FL24VUC-IOM - Iss.1a - EN...
- Page 20 Signal STANDBY STANDBY PULL-DOWN ATTENTION BLACK WHITE BLUE BROWN ATTENTION Signal Ionizer M8 Connector 0 V + GND The switch in the diagram above is shown in the position corresponding to ‘Ionizer powered, all OK’. FL24VUC-IOM - Iss.1a - EN...
- Page 21 The resistor should have a power rating of at least 1 W. PLC SYSTEM ATTENTION DIGITAL INPUT 1 STANDBY BLACK WHITE DIGITAL INPUT 2 FUSE BLUE BROWN Ionizer M8 Connector 24 V power supply 24 V DIGITAL I/O FL24VUC-IOM - Iss.1a - EN...
- Page 22 Ionizer M8 Connector 24 V power supply 24 V 0 V + GND IMPORTANT: Connecting indicators with higher current requirements to the Ionizer will not damage it, but it is unlikely that satisfactory brightness will be obtained. FL24VUC-IOM - Iss.1a - EN...
- Page 23 The recommended wiring scheme for an external relay (using an SPCO relay) is shown below. NC NO +24 V SPCO ATTENTION BLACK WHITE FUSE BLUE BROWN Ionizer M8 Connector 24 V power supply 24 V 0 V + GND FL24VUC-IOM - Iss.1a - EN...
- Page 24 When the switch or relay contact is closed, the Ionizer is in ‘STANDBY’ mode. When the switch is open, the Ionizer is active. STANDBY +24 V BLACK WHITE FUSE BLUE BROWN Ionizer M8 Connector 24 V power supply 24 V 0 V + GND FL24VUC-IOM - Iss.1a - EN...
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Page 25: Accessories
13. Accessories A range of accessories to assist with installation and maintenance of the Ionizer is available from Static Clean. Please contact your local distributor to enquire regarding pricing and delivery of these items. Item Picture Description Part No. 3 m cable M8 female, Bare ends. - Page 26 100 - 250 V AC, 24 V DC output 4203-31101 Fitted with 1.5 m of cable. M8 male to M8 female 4-pin extension cable for AC-DC power 4203-80937 supply unit. (Available in 2 m lengths) FL24VUC-IOM - Iss.1a - EN...
- Page 27 For more information about static and to view the full range of our products, please visit www.staticclean.com 267 Boston Road, Suite #8 North Billerica, MA 01862 Phone: 781-229-7799 / Fax: 781-229-4555 www.staticclean.com FL24VUC-IOM - Iss.1a - EN...
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