Glow-worm ENERGY Installation Manual
  1. Manuals
  2. Brands
  3. Glow-worm Manuals
  4. Boiler Supplies
  5. ENERGY
  6. Installation manual
Glow-worm ENERGY Installation Manual

Glow-worm ENERGY Installation Manual

Air/flue pipe
Hide thumbs Also See for ENERGY:
Table of Contents

Advertisement

Quick Links

Download this manual
ENERGY, ULTIMATE, EASICOM,
ESSENTIAL, BETACOM,              
MICRACOM, COMPACT
en Air/flue pipe installation manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ENERGY and is the answer not in the manual?

Questions and answers

Related Manuals for Glow-worm ENERGY

Summary of Contents for Glow-worm ENERGY

  • Page 1 ENERGY, ULTIMATE, EASICOM, ESSENTIAL, BETACOM,               MICRACOM, COMPACT en Air/flue pipe installation manual...

  • Page 2: Table Of Contents

    Air/flue pipe installation manual Contents Safety ..............3 Action-related warnings ......... 3 Intended use ............3 General safety information ........3 CE certification............5 Regulations (directives, laws, standards) ....5 Notes on the documentation ......6 Observing other applicable documents ....6 Storing documents..........

  • Page 3: Safety

    Safety General safety information 1.3.1 Risk caused by inadequate Action-related warnings qualifications Classification of action-related warnings The following work must only be carried out The action-related warnings are classified in by competent persons who are sufficiently accordance with the severity of the possible qualified to do so: danger using the following warning symbols –...
  • Page 4 lubricant is supplied with the product, use 1.3.6 Risk of fire and damage to this lubricant. electronics caused by lightning ▶ If the building is equipped with a lightning Mortar residues, shavings, etc., in the flue gas route may prevent the flue gas from flow- protection system, incorporate the air/flue ing outdoors as intended, and this flue gas pipe into the lightning protection.

  • Page 5: Ce Certification

    Glow-worm article num- bers that are designed for the air/flue pipe is provided. If you do not use certified ele- ments for the Glow-worm air/flue pipe when installing the heat generators, this voids the CE conformity of the heat generator. We therefore strongly recommend that you in- stall Glow-worm air/flue systems.

  • Page 6: Notes On The Documentation

    Notes on the documentation Observing other applicable documents ▶ You must always observe the installation instructions for the installed heat generator. Storing documents ▶ Pass these instructions and all other applicable docu- ments on to the end user. Validity of the instructions These instructions apply only for the heat generators named in the other applicable documents, hereinafter referred to as the "product".

  • Page 7: Certified Air/Flue Systems And Components

    Certified air/flue systems and components System overview, 60/100 mm diameter Article number Air/flue systems, concentric 1), 3) Horizontal wall/roof duct, 0.7 m 0020219523 0010031041 1), 3) Horizontal telescopic wall/roof duct (only available in black) 0020219524 Direct, rear-side, telescopic flue system 0020219526 Vertical roof duct 0020230604...

  • Page 8: System Overview, 80/125 Mm Diameter

    System overview, 80/125 mm diameter Location of the terminal The location of the flue system terminal must comply with Article num- Air/flue systems, concentric the relevant applicable international, national and/or local regulations. 0020257018 Horizontal wall/roof duct ▶ Align the terminal of the flue system in such a way that 0020257016 Vertical roof duct ensures a secure outward flow and distribution of the...

  • Page 9: Maximum Pipe Lengths

    Maximum pipe lengths 4.4.1 Maximum pipe lengths, 60/100 mm diameter Air/flue system Article number ULTIMATE ENERGY ESSENTIAL EASICOM BETACOM MICRACOM COMPACT Max. concentric pipe length Horizontal wall/roof duct 0020219523 10 m 0010031041 plus 1 x 87° elbow plus 1 x 87° elbow...

  • Page 10: Set-Up

    Set-up Installation example Horizontal roof duct Air/flue systems, 60/100 mm diameter 5.1.1 Installing horizontal wall/roof ducts 5.1.1.1 Preparing the installation Danger! Risk of poisoning due to escaping flue gas. If you select an unsuitable installation site for the air/flue pipe, flue gas may be allowed to enter the building.
  • Page 11 5.1.1.2 Determining the clearance to the external Condition: Top connection, air/flue pipe to the side wall 125 mm If you want to install the air/flue pipe laterally, you can de- termine the position of the wall duct by carefully offsetting the central line of the wall duct that is marked on the mounting template.
  • Page 12 5.1.2 Installing the 60/100 mm diameter horizontal wall/roof duct, article number 0020219523 or 0010035513 5.1.2.1 Scope of delivery, article number 0020219523 Shorten the flue pipe and the air pipe by the same amount when they are assembled. Length Article number Ø167 0010035513 0020219523...
  • Page 13 5.1.3.2 Installing the wall duct Drill a hole. – Diameter: 125 mm Position the flexible external collar (2) between the two seams (3). Note Slide the air/flue pipe (1) with the flexible external collar through the wall. If the wall duct can be accessed from the exterior of the building, you can drill the hole Pull the air/flue pipe back until the external collar lies with a diameter of 110 mm and install the...
  • Page 14 5.1.3.3 Installing the roof duct 5.1.5 Installing the direct, rear, telescopic wall duct – article number 0020219526 5.1.5.1 Scope of delivery Ø167 456 - 698 ▶ Insert the air/flue pipe (1) without the external collar into the dormer. 5.1.4 Connecting the product Telescopic wall duct Safety screws (4 pcs) Wall collar...
  • Page 15 5.1.5.3 Securing the telescopic pipe 5.1.6.2 Determining the pipe length and the location of the wall duct 24 - 28 Set the telescopic wall duct to the correct length. – Note that the TOP symbols at both ends must point upwards.
  • Page 16 Use the locking screws to secure the wall duct. Pull the terminal from the air pipe together with the flue pipe. – Use at least three of the six holes (1) that are avail- able in the terminals to secure the flue pipe. Install the wall collar.
  • Page 17 5.1.9.1 Scope of delivery Wall collar Deflector Slide the new opening piece onto the flue pipe until you Opening piece hear the opening piece click into place. – Deflector set, DN 60, PP, black (article number 0020219535) – Deflector set, DN 60, PP, white (article number 0020219536) 5.1.9.2 Installing the deflector set Condition: Replacing the deflector set (change of colour)
  • Page 18 ▶ Slide the deflector onto the opening piece until you hear the deflector click into place. 5.1.9.3 Adjusting the deflector ▶ Set the terminal to the required position. – The flue gas stream is directed upwards at an angle of approx. 45° when the deflector is set in the centre position.
  • Page 19 5.1.10.1 Maximum permissible pipe lengths Note Not valid for article number 0010035513 Pipe length A Maximum pipe length A + B Pipe length B ENERGY 10.0 ULTIMATE ESSENTIAL EASICOM BETACOM MICRACOM COMPACT 1) The inclusion of additional elbows in the flue system reduces the pipe length as follows: –...
  • Page 20 5.1.10.2 Position of the air/flue terminal 5.1.10.3 Positioning the terminal of a fan-supported flue system Installation site Dimensions Adjacent to a boundary. 300 mm The dimension below eaves, balconies and car ports can be reduced to this value, as long as the flue terminal is 25 mm extended to clear any overhang.
  • Page 21 Installation site Dimensions The dimension below eaves, balconies and car ports can be reduced to this value, as long as the flue terminal is 25 mm extended to clear any overhang. External flue joints must be sealed with suitable silicon sealant. Above adjacent ground or balcony.
  • Page 22 5.1.10.4 Scope of delivery Pull the end pipe from the opening piece. 0° 87° elbow (2 x) End pipe Pipe clamps (3 x) Opening piece Extension (1 m) without Wall collar (only in- sleeve cluded in the variable Slide the first 87° elbow onto the opening piece until terminal kit, black) Extension (1 m) with the 87°...
  • Page 23 5.1.10.8 Installing the end pipe 80-100 Secure the extensions to the wall using the pipe clamps. – Use one pipe clamp for each extension directly beside the sleeve. – Upstream of each elbow, install another pipe clamp on the extension. Install the second 87°...
  • Page 24 5.1.10.9 Routing extensions for the variable terminal responds to a downward gradient of ap- set around eaves prox. 50 mm per metre of pipe length. ▶ In doing so, note that the air/flue pipe must be centred in the wall hole. 5.1.11.1 Scope of delivery, article number 0010024719 Outer wall collar...
  • Page 25 5.1.11.2 Shortening the wall duct 13 mm Ø3 Remove the connection elbow that has been provision- ally fitted. L + 11 mm Slide the wall duct into the wall until the end of the wall duct only protrudes slightly from the internal wall. Pull the flue pipe from the air pipe.
  • Page 26 5.1.12 Installing the variable terminal set (VTK) 5.1.13 Installing the variable terminal set on the façade 5.1.12.1 Minimum clearances for the flue gas terminal 5.1.13.1 Installing the variable terminal You must comply with the minimum clearances for the flue If required, before starting the installation work, decom- gas terminal that are defined in BS 5440, unless the boiler's mission the boiler and secure it against being inadvert- manufacturer has given approval to use shorter minimum...
  • Page 27 5.1.13.2 Installing extensions Install the flue system from the 87° elbow to the flue outlet. – Begin with the extension with the sleeve. To be able to install the second 87° elbow with the end pipe, you must install the extension without a sleeve last.
  • Page 28 5.1.13.3 Installing the end pipe 5.1.13.4 Routing extensions for the variable terminal set around eaves 50 mm Install the second 87° elbow into the last extension (step A). When installing the variable terminal set around eaves, ad- ditional M8 threaded rods are required for the pipe clamps. To secure the end pipe, place a 50 mm extension The threaded rods are commercially available.
  • Page 29 5.1.14 Installing the variable terminal set below the 5.1.15 Installing the vertical roof duct, 60/100 mm balcony diameter 5.1.15.1 Installation instructions Danger! Risk of poisoning due to escaping flue gas and risk of material damage due to the roof duct shearing off. Snow and ice sliding down pitched roofs may break off the vertical roof duct where it exits the roof.
  • Page 30 5.1.15.3 Installing the 60/100 mm connection piece 5.1.15.5 Assembling the vertical roof duct Note In its as-delivered condition, the lower pipe of the vertical roof duct is pushed into the upper pipe. Fit the connection piece onto the boiler's flue gas con- nection.

  • Page 31: Air/Flue Systems, 80/125 Mm Diameter

    5.1.15.7 Installing the pitched-roof duct Ø120 Ø100 Ø 100 Cold roof Position of the internal flue pipe seal Warm roof Position of the internal flue pipe seal Determine the installation site for the roof duct. Determine the installation site of the roof duct so that Insert the flat roof penetration collar (2).
  • Page 32 5.2.2.2 Installing the wall duct Secure the connection piece using the 4 screws. Installing the horizontal wall/roof duct – 5.2.2 article number 0020257018 5.2.2.1 Scope of delivery 3° Outer wall collar Connection elbow Inner wall collar Screws (2 x) Slide the wall duct into the wall until the end of the wall duct protrudes slightly from the interior wall.
  • Page 33 5.2.3.2 Determining the pipe lengths Insert the roof duct (1) without external collar into the dormer. – Minimum dimensions of the dormer: Height x width: 300 mm x 300 mm To continue with the installation, proceed in the same way as for the wall duct. If required, install a sliding sleeve (2);...
  • Page 34 Secure the roof duct to the roof construction using the fixing bracket (3). Connect the roof duct to the product using extensions, elbows and, if required, a sliding sleeve. Alternatives 1: Condition: Roof duct with extension ▶ Install the extensions. (→ Page 35) ▶...

  • Page 35: Installing The Sliding Sleeve, Elbows And Extensions

    Installing the sliding sleeve, elbows and Installing 60/100 mm diameter extensions extensions 5.3.1 Installing the sliding sleeve Note The sliding sleeve provides for straightforward installation and disconnection of the air/flue pipe to/from the product. Turn the flue pipe (1) to a position that enables the ridge (2) on the plastic pipe to be pushed through the 2 1 2 spacer (4).
  • Page 36 3° + 40 mm First, measure the required air pipe length* (A) and then calculate from that the corresponding flue pipe length (B) in each case: – Length of the flue pipe: Length of the air pipe + 40 mm Arrangement of the 2 x 87°...
  • Page 37 ▶ Connect all of the pipe joints with air pipe clamps. (→ Page 43) 0020237648_05 Air/flue pipe installation manual...
  • Page 38 5.3.3.2 Installing the 45° elbow, 60/100 mm diameter Offset Height Length of the air pipe ▶ Measure the offset (A), e.g. with 300 mm. ▶ Use this value from the table to determine the length of the air pipe (B) = 284 mm and the height (C) = 420 mm. ◁...
  • Page 39 Offset Length of Height Offset Length of Height in Offset Length of Height in the air pipe the air pipe the air pipe 5.3.3.3 Installing the 87° elbow, 60/100 mm diameter Offset Length of the air pipe ▶ Measure the offset (A), e.g. with 400 mm. ▶...
  • Page 40 Offset Length of the air Offset Length of the air Offset Length of the air pipe pipe pipe 5.3.3.4 Installing the 45° elbow, 80/125 mm diameter Offset Height Length of the air pipe ▶ Measure the offset (A), e.g. with 300 mm. ▶...
  • Page 41 Offset Length of Height Offset Length of Height in Offset Length of Height in the air pipe the air pipe the air pipe > 100 to < not possible not possible – – – 5.3.3.5 Installing the 87° elbow, 80/125 mm diameter Offset Length of the air pipe ▶...
  • Page 42 Offset Length of the air Offset Length of the air Offset Length of the air pipe pipe pipe > 200 to < 300 not possible – – Air/flue pipe installation manual 0020237648_05...
  • Page 43 5.3.4 Installing the air pipe clamps Danger! Risk of poisoning due to escaping flue Connect all of the pipe joints with air pipe clamps: gas. Flue gas can escape if the flue pipe is dam- aged. ▶ Take care that the flue pipe is not dam- aged when drilling.

  • Page 44: Index

    Index Variable terminal set............22 Adjusting the deflector............18 Assembling the vertical roof duct, 60/100 mm diameter ..30 Balcony................29 Black terminal..............16 CE certification ..............5 Change of colour ............16–17 Channel vent, minimum clearances ........4 Clearance from the external wall......... 11 Competent person..............
  • Page 48 Supplier Vaillant Group UK LTD Nottingham Road Belper-Derbyshire DE56 1JQ Telephone 01773 824639 Technical helpline 0330 100 7679 After sales service 0330 100 3142 0020237648_05 www.glow-worm.co.uk Publisher/manufacturer Vaillant Group UK LTD Nottingham Road Belper-Derbyshire DE56 1JQ Telephone 01773 824639 Technical helpline 0330 100 7679 After sales service 0330 100 3142 www.glow-worm.co.uk...

This manual is also suitable for:

UltimateEasicomEssentialBetacomMicracomCompact

Table of Contents