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6.2L RAPTOR JET SERIES OPERATOR’S MANUAL...
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FUEL SYSTEMS Boats manufactured for use in California for model year 2018 and after meet the California EVAP Emissions regulation for spark-ignition marine watercraft. Boats meeting this requirement will have the following label affixed near the helm. Operating, servicing and maintaining a recreational marine vessel can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause...
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Dear Indmar Marine Engine Owner: Thank you for selecting a boat powered by an Indmar Marine engine. Indmar is proud to provide the power to the best boat companies in the business and we hope that pride shows in the quality of our products.
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INDMAR MARINE ENGINES VALUE STATEMENT Indmar Marine Engines has a pedigree going back over 50 years in the inboard marine industry and a proud tradition of pointing the way forward. Today, this legendary brand delivers an inimitable mix of unrivaled performance, meticulous craftsmanship and groundbreaking innovations –...
Section 2 – General Information ..........2-1 Using Oxygenated Fuels or Fuels with Alcohol ...... 2-3 Biobutanol-Blended Gasoline ..........2-3 Fuels in Other Countries ............2-4 Indmar Fuel Recommendations ..........2-5 Fuel System ................2-5 Battery ..................2-6 “Service Required” or “Check Engine” Indicator ..... 2-8 Engine Cooling ...............
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Reactivating Engine After Extended Storage ......8-6 Extended Storage..............8-7 Section 9 – Troubleshooting ............9-1 Appendix A – Maintenance Components and Fluids ....A-1 Service Log ................A-3 Appendix B – Engine Specifications ...........B-1 Appendix C – Indmar Limited Product Warranty ......C-1...
Indmar engine and drive train. They have current specifications, parts and the special equipment needed to service your Indmar engine and drive train. To find your nearest Indmar dealer, please visit our website at www.indmar.com or call (901) 353-9930. In the unlikely event that you experience a major drive train or...
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INDM-0082 1 - Engine Block 3 - Oil Pan 2 - Valve Cover Figure 1.1 – Serial Number Locations WARRANTY REGISTRATION The Federal Boat Safety Act of 1971 requires registrations of marine products sold in the United States be maintained by the manufacturer and dealers of those products.
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Indmar. The new boat owner will be notified within 10 days of Indmar’s receipt of the transfer form whether the transfer has been accepted or not. If the transfer has been accepted, the warranty expiration date will also be provided for the new owner.
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EMISSION CONTROL WARRANTY INFORMATION The inboard engine in your boat includes the Indmar Emission Control System identified as SFI. It is also equipped with heated oxygen sensors (HO2s), 2 catalytic converters (2 TWC) and an onboard diagnostic system (OBD). The...
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All current engines may be safety operated on 87 octane fuel with a noticeable reduction in performance. Lubricant – Indmar uses and recommends a semi-synthetic 5W-30 oil meeting the API rating of SN or SP for use in all its 400 and 440 engines and fully synthetic 15W-50 API rating SN or SP in its 450, 460 and 575 engines.
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Your new engine is designed, built and equipped so it conforms at the time of sale to the ultimate purchaser with the requirements of EPA CFR 40, part 1045.120 and CARB Title 13, Division 3, Chapter 9, Article 4.7, 2445.1 and 2445.2. It is free from defects in materials and workmanship that may keep it from meeting these requirements.
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This manual contains written instructions for the proper maintenance and use of your inboard engine. All emission warranty parts are warranted by Indmar for the entire warranty period of the engine. Emission warranted parts that are scheduled for regular inspection, but not regular replacement, are warranted by Indmar for the entire warranty period of the inboard engine.
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The former owner contacts Indmar and provides us with the required information listed below; or b. Indmar receives a proof that the former owner agreed to the transfer of ownership and we are provided with the information listed below.
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NO OTHER ADJUSTMENTS NEEDED. CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Indmar Products are pleased to explain the emission control system warranty on your 2024 or later inboard engine. In California, new inboard engines must be designed, built and equipped to meet the State’s stringent...
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As the inboard engine owner, you should be aware that Indmar Products may deny you warranty coverage if your inboard engine or part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
Seek medical attention if necessary. Indmar engines are equipped with catalytic converters which significantly reduce harmful CO emissions, but it is important that all of the DO’s and DON’Ts still be followed.
Indmar marine engines use gasoline (petrol) for fuel. The area under the engine and around the gasoline tank and supply lines is not open to outside air. Ventilation around these areas must be provided by your bilge blower system and air vents located around the boat.
SECTION ONE CLEANING SOLVENTS WARNING Always read and comply with the solvent manufacturer’s recommendations for proper use and handling of solvents. Do not use gasoline, paint thinners or other highly volatile fluids for cleaning. Do not mix cleaning agents together; harmful vapors may be release.
10% ethanol is not only unacceptable to use but is also illegal to use in a boat. Damage sustained from fuel with an alcohol content greater than 10% WILL NOT be covered under the Indmar Limited Warranty. When fuel containing alcohol is exposed to water, the alcohol in...
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If an engine fails and it is determined that the failure was due to improper fuel with too low of an octane rating, too much alcohol, or both, the failure will not be covered by the Indmar Limited Warranty.
Engines covered by this manual have been approved by Indmar for operation on gasoline blended with 16% Biobutanol, or Bu16. Use of Biobutanol will not void the warranty of Indmar gasoline engines. Indmar and the National Marine Manufacturers Association encourage the use of Biobutanol in marine engines.
IN ENGINES MANUFACTURED BY INDMAR FUELS IN OTHER COUNTRIES If you operate your Indmar engine outside the USA or Canada, unleaded fuels may be difficult to obtain. Leaded fuels must not be used in engines with catalytic converters or serious damage will...
ALL MODELS REGULAR WARNING Using fuel with an octane rating lower than 87 octane can cause catastrophic engine damage that is not covered under the Indmar Limited Warranty. FUEL SYSTEM WARNING Never remove or modify any components of the engine’s fuel system. Tampering with fuel...
SECTION TWO The Indmar fuel system uses high quality marine grade components. These components will tolerate small amounts of water without sustaining damage. Your engine will misfire and run poorly, however, if water is in the fuel. Use caution when re-fueling not to allow water to enter the fuel system.
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NOTICE Your Indmar Marine Engine is cooled by pumping water from the body of water that the engine is being operated in through the heat exchanger. Freezing temperatures will severely damage the cooling system components and exhaust system components.
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Please refer to the decontamination documentation from your boat manufacturer for decontamination procedures of components such as ballast tanks in your boat. Flush the engine/drive train using the Indmar Strainer Pro or other permanently mounted flushing device. WARNING Engine must only be run outside or in an environment with specially designed ventilation to remove any exhaust fumes.
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SECTION TWO An added feature of the Indmar Strainer Pro is the built-in flushing connection to flush your engine with fresh water: 1. If your boat is equipped with a shut-off valve (sea cock), make sure it is in the ON or OPEN position.
SECTION TWO EXHAUST HOSES DANGER! Carbon monoxide gas (CO) is colorless, odorless and extremely dangerous. Exhaust hoses on most boats carry exhaust gases from the engine outside of the boat. These hoses carry water that has been used to cool the engine. This water keeps the hoses cool and prevents them from melting.
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1-1. Perform the pre-start checks before each time you operate the engine. If you have questions about any of these procedures, see your Indmar dealer for assistance. INDM-0027a Figure 3.1 – Pre-Start Check Points 1. Check the boat hull and/or garboard drain plug. Make sure they are installed and secure.
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SECTION THREE 3. Make sure all engine drain plugs are installed. Refer Section 8, Storage and Winter Lay-Up. There are several drain locations: Block – The 6.2L engine block is cooled by anti-freeze coolant. Coolant is drained from the block only when the required coolant change interval is reached.
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SECTION FOUR NOTICE Priming the fuel system is required before starting your engine for the first time. This allows the electric fuel pump to fill the fuel injection lines with gasoline. Each time you advance the ignition switch to the ON position, the fuel pump cycles for 2 seconds.
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Taking care now to break-in your new Indmar engine is VERY important. When properly broken in, your engine will last longer, run better and require fewer repairs over its lifetime. Your new Indmar engine does not require an elaborate break-in procedure, just a little care and common sense for the first 10 hours.
After the first ten hours but before 20 hours of operation, take your boat to the dealer for its first engine oil and filter change and engine checkup. Your Indmar dealer is best equipped to check the engine immediately after break-in.
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SECTION FIVE 2. Perform the Pre-Start Checks. Refer to Section 3. 3. Move the shift control lever to the NEUTRAL position. Without advancing the throttle lever, turn the starter key to START position. NOTICE Refer to the boat owner’s manual for ignition system information. 4.
If you add electrical components or accessories, you could change fuel injection controls for your engine or could exceed the amperage capacity of the wiring and protection system. Before adding electrical equipment, consult your Indmar dealer.
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SECTION SIX NOTICE Do not allow excessive amounts of water to remain in the bilge. Component damage due to water is not covered by the warranty. Water can also be ingested through the flame arrestor if bilge water level is too high. 2.
SECTION SIX NOTICE Avoid using high throttle settings when in reverse. This can force water backwards into the exhaust system and into the engine cylinders with major damage. CAUTION HYDROSTATIC LOCK: If water collects in the engine cylinder for any reason, it can cause hydrostatic lock, not allowing the pistons in the engine to move properly.
GENERAL SERVICE NOTES Your Indmar dealer is your best source for engine repair and maintenance. Indmar certified technicians attend ongoing service training programs and have the proper diagnostic tools plus the latest specifications for your engine.
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RPM duty. If you perform minor service procedures, make sure to use genuine Indmar parts for marine use. NOTICE If the temperature falls below the freezing point (32°F, 0°C) the raw water portion of your engine’s cooling system must be drained.
SECTION SEVEN ENGINE OIL Oil Consumption Just because an engine uses oil does not mean it is not healthy or it is defective. A marine engine gets worked very hard compared to an automobile engine. When you are cruising down the highway in your car, once it gets up to speed it only takes a small amount of the engine’s power (around 20 HP) to maintain the speed of the vehicle on a flat road.
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Figure 7.3 – Engine Oil Fill 400 and 440 Premium Models – Semi-synthetic 5W-30 oil meeting the API rating of SN or SP (Indmar 872004) 460 and SC575 Models – Fully synthetic 15W-50 oil meeting the API rating of SN or SP (Indmar 872007)
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2 - Quick Drain 1 - Oil Filter Figure 7.4 – Oil Filter and Drain Indmar recommends all engine maintenance procedures be performed by your dealer, including oil changes. If you must perform the oil change yourself, operate the engine to full operating temperature.
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Recycle used oil by taking it to a collection center. If you have a problem disposing of used oil, ask your Indmar dealer or service station for the name of a local oil recycling center for proper disposal.
This mixture provides freeze protection down to -26°F (-32°C). If the temperature in your area is expected to go below this level of protection, see your Indmar dealer to have the anti-freeze mixture adjusted for your needs. Engines shipped out of the United States may not be shipped with fluids.
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MAINTENANCE Sea Strainer/Flushing Device Your boat might be equipped with an Indmar Strainer Pro combination sea strainer/flushing device like the one below. If your boat is not equipped with a strainer, we suggest that you discuss the need for one with your dealer and have one installed if deemed necessary.
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Hand tight is sufficient. Flushing the Engine An added feature of the Indmar Strainer Pro is the built-in flushing connection. To flush your engine with fresh water: 1. If your boat is equipped with a shutoff valve (sea cock), place it in the OFF position.
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All Indmar engines covered in this manual have a closed fresh water cooling system. In the fresh water system the cooling water contains anti-freeze and re-circulates throughout the engine. If your engine is equipped with a heat exchanger tank, it has a fresh water cooling system.
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• Use only Indmar propylene glycol coolant. Use of any other coolant or mixing coolant types can cause engine damage. Damage to your engine from use of any other type of coolant is not covered by warranty.
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MAINTENANCE When adding coolant, add only a 50/50 mix of Indmar propylene glycol coolant (P/N 872027) and distilled water in accordance with the directions on the container. Do not overfill the tank. Do not mix anti-freeze types. Do not use concentrations that exceed manufacturer’s specifications.
Your Indmar dealer has factory trained technicians and U.S. Coast Guard approved marine grade parts required for fuel systems. Your Indmar engine may be equipped with a spin-on type water- separating fuel filter that needs to be replaced every 100 hours or annually, whichever occurs first.
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The electrical system on all Indmar engines is protected by a 40A main circuit fuse. If the engine will not crank with the battery switch in the ON position, locate the fuse in the electrical box on the engine.
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These types of failures are not covered by Indmar’s Limited Warranty. 2. POOR CONNECTIONS: When there is a defective connection between the battery and alternator, charging current will be forced to find an alternate route to flow out toward the battery.
The excessive current draw can overheat the diodes and cause them to fail. These types of failures are not covered by Indmar’s Limited Warranty. 4. NEGATIVE (GROUND) CIRCUIT FAULTS: The primary mount of the alternator serves as the negative ground for the alternator.
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Work the cable back and forth, and then spray to completely lubricate. In highly corrosive locations, a complete cable lubrication system may be purchased through your Indmar dealer. The serpentine drive belt on your engine drives the coolant circulation pumps and the alternator. Tension is automatically applied to the belt by a spring loaded tensioner so there are no adjustments required.
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Damage that is the result of improper storage is not covered under terms of Indmar’s Limited Warranty. NOTICE Because of the complexity of preparing your engine for winter...
8 quarts of Appropriate Engine Oil Indmar Oil Filter (P/N 501022S) 4-6 ounces of Fogging Oil 1 can Corrosion Protectant and Lubricant Indmar Marine Waterproof Grease Pipe Thread Sealant Anti-Freeze Tester suitable for Propylene Glycol Indmar Propylene Glycol Anti-Freeze (As required)
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RPM.) Run the engine for at least 15 minutes to ensure that the fuel stabilizer enters the engine’s fuel system. NOTICE Indmar does not recommend applying fogging oil while the engine is running. The fogging oil could damage the catalytic converter. The cylinders must be protected by removing the spark plugs and applying the fogging oil directly into the cylinders (2-3 second spray or one tablespoon of liquid fogging oil).
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SECTION EIGHT Seawater Cooling System Preparation Your Indmar engine is equipped with a cooling system that uses a 50/50 Indmar propylene glycol anti-freeze and water mixture in the engine block and raw water in the heat exchanger and exhaust system. If the boat is kept in an area where the temperature falls below the freezing point of water (32°F or 0°C), the cooling system...
SECTION EIGHT REACTIVATING ENGINE AFTER EXTENDED STORAGE NOTICE Use caution when connecting the battery cables. Improperly connecting the battery cables or using the wrong battery type can damage electrical components. These damages are not covered by your warranty. 1. Charge and reinstall the battery in the boat. Make sure the terminals are clean and tight.
Difficulties can occur. Use the following problem diagnosis charts to help pinpoint problems. In most cases, you will need the assistance of your Indmar dealer to correct the cause of the problem. OTE:...
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SECTION NINE Lack of fuel Battery cables loose or corroded Loose electrical grounds at engine Ignition switch problems Dirt or water in fuel system Engine needs tune-up Poor High Speed Performance Fouled spark plugs, incorrect spark plug gap or heat range Dirt or water in fuel Lack of fuel Restricted exhaust system...
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Maximum RPM 5400 5500 5600 5400 Fluid Capacities Engine Oil* 8 qt (7.6 L) Closed Cooling System 12-14 qt (11.4-13.3 L) * Always fill to full mark on dipstick. Do not overfill.
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If a Product or defective part thereof is, upon examination by Indmar, determined by Indmar to be defective, Indmar shall repair, or at its sole option, provide either a new or rebuilt replacement of equivalent quality. Indmar shall have the sole discretion to determine whether the replacement, if provided, shall be a new or rebuilt replacement.
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(i) Transportation charges and travel time incurred by dealer to fulfill any of its obligations pursuant to this Limited Product Warranty. (j) Service or work to the Product as requested by the Customer that is as determined solely by Indmar to be beyond the scope of this Limited Product Warranty.
Product. 5. Inspection and Testing of Product. Certain parts of the Product may be tested upon receipt by Indmar. Such parts found to be free of defects will be returned to the dealer and no credit will be issued. Indmar reserves the right to retrieve run time/run condition data from a Product’s...
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Product. In the case of a leased boat, a copy of the lease contract showing the length of the lease must be delivered to Indmar. In the case of a warranty transfer to a subsequent owner or lessor, the new owner/lessor’s information along with the appropriate payment must be sent to Indmar by an authorized Indmar dealer within 10 days of the transfer.
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(c) When damage to the Product results from cases not arising from defects in material and/or workmanship and Indmar in its sole discretion determines the same. 10. Notices. Any notice to Indmar set forth pursuant to this Limited Product Warranty shall be delivered to the following address: Indmar Products Co., Inc.
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AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE. NOTICE TO CALIFORNIA CUSTOMERS: CALIFORNIA CUSTOMERS MUST DIRECTLY NOTIFY INDMAR IN WRITING IF THE PRODUCT DOES NOT CONFORM TO APPLICABLE WARRANTIES AND (A) THE NON-CONFORMITY IS LIKELY TO CAUSE DEATH OR SERIOUS...
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(e) Customs charges, import duties, taxes and VAT on warranty replacement parts INTERNATIONAL WARRANTY PROCEDURES Indmar is excited to expand internationally with our boat builder partners and continually stands behind and supports its power packages that are sold outside the United States and Canada. To provide this support,...
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