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Metal Samples MS5000E-ISA Operator's Manual

High resolution er isa wireless transmitter
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MS5000E-ISA
High Resolution ER ISA Wireless
Transmitter
Operator's Manual
Metal Samples
A Division of Alabama Specialty Products, Inc.
152 Metal Samples Rd., Munford, AL 36268
Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com

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  • Page 1 MS5000E-ISA High Resolution ER ISA Wireless Transmitter Operator’s Manual Metal Samples A Division of Alabama Specialty Products, Inc. 152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515 E-mail: msc@alspi.com Internet: www.metalsamples.com...

  • Page 3: Table Of Contents

    Table of Contents I. Introduction ............................1 A. General Description ......................... 1 B. Principles of Operation ......................1 C. Technical Specifications ......................3 II. Start Up and Operation .......................... 4 A. Receiving the MS5000E Data Logger ..................4 B. Start Up ............................ 4 1.

  • Page 5: Introduction

    I. Introduction A. General Description The MS5000E is a battery powered, corrosion meter capable of measuring and storing data from all types of electrical resistance (ER) corrosion probes. The instrument is light weight, microprocessor-based, and features a simple, menu-driven interface using a keypad and a graphical LCD display. Corrosion rate measurements are made using the electrical resistance method.
  • Page 6 ER probes are available in a number of geometries and thicknesses designed to suit a wide variety of applications. Table 1 lists the common ER element options available from Metal Samples and the effective life of each. Probe Life...

  • Page 7: Technical Specifications

    C. Technical Specifications Model MS5000E - Basic Model Mount Options  Direct Mount / Remote mount Physical Data Instrument Weight (w/ boot): 5.75 lbs. (2.61 kg) Total Weight w/ Case & Accessories: 7.75 lbs. (3.52 kg) Instrument Dimensions: 12.00“H x 5.55” W x 7.61” D (30.48cm x 14.10cm x 19.33cm) Case Specifications: NEMA 4X / IP66 - stainless steel Mounting Specifications:...

  • Page 8: Start Up And Operation

    In the event of shipping damage, quantity shortage, or missing items, it is recommended that the event is documented immediately and that digital photographs are taken. Any shortages or missing items should be reported to Metal Samples immediately. In the event of shipping damage, a claim should be opened with the responsible carrier.
  • Page 9 a. Direct-Probe Mounting The MS5000E Data Logger is designed for direct-probe mounting which eliminates the need for additional hardware and transmitter-to-probe cabling. This greatly simplifies installation, reduces costs, and minimizes electrical noise that can be coupled onto probe cabling from nearby electrical equipment. Before mounting the MS5000E Data Logger, first ensure that the probe is installed properly and securely.

  • Page 10: Power Up

    The instrument can be powered up by pressing the ‘ON’ button on the Keypad . The Start-up screen with the Metal Samples logo will appear on the screen; the start-up screen confirms the software version currently running and the SD card status. The keypad switch layout shown below.

  • Page 11: Battery Replacement

    c. Battery Replacement The battery compartment is located on the back of the instrument. You must first remove it to access the battery compartment. To replace the batteries, first loosen and remove the cover, then remove the battery cover to expose the batteries.
  • Page 12 To remove the battery pack: 1. Unscrew the back cover 2. Disconnect the battery cable connection, by pressing down on the locking tab and pulling. 3. Using a 3/32” Allen wrench, remove the 4 screws holding the battery pack in place.
  • Page 13 Replace battery cells: 1. Following instructions ‘To remove the battery pack’ and move battery pack to safe location. WARNING: ENSURE BATTERY PACK IS MOVED TO SAFE LOCATION BEFORE CONTINUING. FAILING TO DO SO MAY IMPAIR INSTRINSIC SAFETY. 2. With the battery pack in a SAFE location, remove the 4 Tamper Resistant Torx Screws from the battery pack.

  • Page 14: Setup And Operation

    3. Setup and Operation a. DISPLAY MENU DISPLAY 1. PROBE SELECTION 2. MEASURE PROBE 3. COMMUNICATION 4. CONFIG SETUP 5. STATUS Select the functions by using the up or down arrow and pressing ‘MNU/ENT’ key. Pressing ‘<-’ will return the selection to the previous screen. Press Left arrow key to exit and turn off display.

  • Page 15: Select Probe

    b. SELECT PROBE ENTER NEW PROBE - To enter the ID of a new probe, select ‘ENTER NEW PROBE’ menu by using the arrow keys and press MNU/ENT key; the next screen allows you to enter the ID number and the type. 1.

  • Page 16: Measure Probe

    c. MEASURE PROBE To take measurement from probes in memory manually, select ‘MEASURE PROBE ’ menu from the Main Menu. Please ensure the probe is selected as active probe before using this function. The display changes as below and starts measuring the probe. Probe ID, Type and Probe Life of the current measuring probe will be Displayed in the bottom of the screen.

  • Page 17: Communication

    COMMUNICATION Pressing the ‘FILE TRANSFER’ from main menu screen will display the File transfer screen as below. START PUBLISHING Select ‘START PUBLISHING’ and press ‘MENU/ENTER’ button to publish the data. This may be necessary after the power is on and provisioning setup is complete. To exit and turn off the display press the Left arrow key.

  • Page 18: Alarm Time

    f. ALARM TIME SET ALARM TIME Current Alarm: 8 Hour New Alarm: 08 Hrs Enter: Save <Back Use Right/Left arrow keys to turn on/off the Alarm Time. Use Up/Down arrow to change Alarm interval. Minimum can be set as 1 Hours and maximum can be set as 99 Days. The unit takes the reading once per the set interval.
  • Page 19 1. UNIT ID Number Set 2. Alarm Mins. Disable 3. Factory Reset 4. Reset battery Life 1. Unit ID number Set - To enter the unit ID/Tag, select ‘UNIT ID Number Set’ menu by using the arrow keys and press MNU/ENT key; the next screen allows you to enter the ID number and the type.

  • Page 20: Status

    STATUS STATUS BAT.: XXXX DAYS LEFT SERIAL NO.: 9999999999 UNIT ID: 99999999999 Current battery energy left days displayed on the first line. Serial number of the instrument is displayed on second line Unit ID/ tag displayed on third line. To exit the screen and to display menu screen, press the Left arrow key.

  • Page 21: Power Up And Initial Setup

    4. Power Up and Initial Setup Remove the rear cover by turning the cover Counterclockwise. b. Connect the battery connector.

  • Page 22: Provisioning Reset / Factory Reset

    The device starts operating once the battery is connected. Instrument scans for any requests form the gateway and responds accordingly. The device polls every 125 mS to serve the request. d. Press ‘MENU/ENTER’ button. The menu Screen displays. And the instrument goes in to maintenance/setup mode.

  • Page 23: Publishing Data

    6. Publishing Data Press ‘MENU /ENTER’ button b. Menu screen appears. Select ‘4. COMMUNICATION’ and press Enter button d. On the Communication screen Select ‘START PUBLISHING’ and press enter. Data will start publishing. Press Left arrow Key. Unit comes out of setup mode and green led starts flashing 7.

  • Page 24: Configuring The Network Using The Yokogawa Configurator

    8. Configuring the network using the Yokogawa Configurator Access the Yokogawa web site (usually http://192.168.0.101:8080) and choose the Configurator. Log in using your username and password. From the left-hand menu, choose “Field Wireless Networks” then click the Add button to create a new network.
  • Page 25 Pick a Network ID and click OK. The Network ID should be unique in the area you plan to use the gateway.
  • Page 26 Click the new sub-item called “Network-ID: xxxx” Choose the Backbone Routers and add a Backbone router if one doesn’t exist.
  • Page 27 Give the Backbone Router a tag (can be anything, like BBR001) and click OK. You should see something similar to the picture below.

  • Page 28: Configuring Devices To Join The Network

    9. Configuring devices to join the network Click on the Field Devices tab, and press Add. Give the device a unique Device Tag (DEV001 or anything else) and check the OTA Provisioning checkbox, as in the picture below:...
  • Page 29 Do this for every device you intend to add to the network at this step.Next, from the left-hand side menu, choose Sampling Data, and click the Add button. If you haven’t uploaded the CF file yet, from the right hand side click on the CF File and choose “Load CF/DD”, then click on the DD File “…”...
  • Page 30 The file will get uploaded to the gateway and the next time you click the CF Files drop-down, you should see something similar to the picture below. Choose each device tag in turn, then choose the Metal Samples CF file, and the 3 values (DAC, METALLOSS, CHKRDNG) PV values should be in the right-hand side. You should choose the Publication Period that suits you.
  • Page 31 Next, we will map these values to Modbus. From the left-hand side menu, choose Modbus Settings. You should see a tree of available parameters, with each device having the 3 parameters as well as DIAG_STATUS, as in the picture below. Now drag and drop the 3 PV values and assign them to the intended registers individually.
  • Page 32 When you are done, from the Tools menu choose the Download Configuration button. A dialog will appear as shown in the next picture. Click on Start Download and wait for the process to finish. Once it’s completed, you can close the Configurator tool, and start the Monitor tool.
  • Page 33 Once logged in to the Monitor tool, from the Tools menu choose OTA Provisioning Manager. It will appear as in the picture below. Click on the “Enable Provisioning Network” checkbox, and wait for your device(s) to appear.
  • Page 34 Once the device(s) appear, as in the picture below, choose the Target Device Tag of the device you intend to use. Then check the device you want to provision (as in the picture below), and click the “Start Provisioning” button.
  • Page 35 The device will now go through the following states: “Not Provision”, “Waiting”, “Now Provisioning” and “Provisioned”. Once the device is provisioned, uncheck the “Enable Provisioning Network” and wait for a few minutes before the data from the device reaches the gateway and Modbus registers.

  • Page 36: Maintenance

    Replace the Battery pack As needed Contact Metal Samples for replacement parts or if instrument repair is necessary. Testing the MS5000E High Resolution ER Data Logger with the Meter Prover A Meter Prover is provided to allow routine checks of the MS5000E High Resolution ER Data Logger.

  • Page 37: Troubleshooting

    These basic checks should indicate the source of any problem (probe, power supply, wiring, etc.). If it is determined that the MS5000E High Resolution ER Data Logger is malfunctioning, or if you need further assistance in troubleshooting, contact Metal Samples Technical Support. If the MS5000E High Resolution ER Data Logger transmitter shows any signs of damage, remove CAUTION: it from service immediately and consult the factory.

  • Page 38: Service And Warranty Information

    All damaged items are to be shipped at Purchaser’s expense to and from Metal Samples which shall have the right to final determination as to the existence and cause of a defect.

  • Page 39: Instrument Repair Form

    C. Instrument Repair Form This form may be photocopied for use when returning an instrument to Metal Samples for repair. Please fill in all known information and enclose a copy of the completed form with the instrument. General Information Model...

  • Page 40: Appendix A: Revision History

    Appendix A: Revision History Revision Date Changes 6/21/17 Initial Release...

  • Page 41: Appendix B - Hazardous Area Certification Details

    Appendix B : CERTIFICATION DETAILS...

  • Page 43: Appendix C - Control Drawing (Hazardous Area Wiring Diagram)

    Appendix C: Drawings Control Drawing (Hazardous Area Wiring Diagram)

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