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Related Manuals for Cervélo CALEDONIA-5 RETAILER
Summary of Contents for Cervélo CALEDONIA-5 RETAILER
- Page 1 2025 CALEDONIA-5 RETAILER ASSEMBLY MANUAL...
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Page 2: Table Of Contents
TABLE OF CONTENTS Important Information . . . . . . . . . . . . . . . . . . Di2 Battery Installation . -
Page 3: Important Information
IMPORTANT INFORMATION LIST OF TOOLS AND SUPPLIES Tools Tools This manual is intended to guide official Cervélo retailers through the assembly and adjustment of the This manual outlines a number of procedures Bicycle workstand (types which secure Cervélo Caledonia-5. This manual outlines the process and procedure associated with the installation of bike by the seatpost, or professional for making adjustments to the Caledonia-5 Internal cable routing tool... -
Page 4: Caledonia-5 Frame Features
CALEDONIA-5 FRAME FEATURES CALEDONIA-5 PARTS LIST D-shaped seatpost Flat mount Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. caliper, 160 mm rotor maximum D-Shaped Fork SB05 Down Tube Storage FKI-CL005-517A Seat Post Clamp Cover SPCC-314 SB-SB05-DR Compression Plug... -
Page 5: Small Parts
SMALL PARTS Accessory Mount Kit Front 810 MT-LM-F-810 Designed to accommodate electronic and hydraulic controls, the Caledonia-5 frame is engineered to provide seamless integration of all shifting systems, regardless of method or brand. In order to do so, you will require the parts shown below. Depending on the groupset fitted to the bicycle, not all parts will be used. -
Page 6: St31 And St32 Stems
ST31 AND ST32 STEMS Cervélo ST31 Stem Installation of ST31 Stem and Carbon Handlebars The Accessory Mount Kit Front 810 (Carbon) Rubber Plug for ST32 (MT-LM-F-810) allows cycling computers 1. Coat the surfaces where the stem body and Top Cap PL-338 80 mm ST-C031-80-B Do not flip... -
Page 7: Hb13 Handlebar
HB13 HANDLEBAR HS002 HEADSET 80 mm The HS002 headset allows for the installation or If there is contact between removal of the Bearing Top Cap without the need the Bearing Top Cap (BC-808) Use only original Cervélo components and to disconnect the brake lines. and the frame, apply grease included hardware specified for handlebar, stem, to the underside of the... -
Page 8: Frame Preparation
FRAME PREPARATION Lightly grease Rear Derailleur Hanger Fixing Nut and install either Direct Mount Rear Derailleur Ensure the Chainstay Hanger (DRH-SDM) or Rear Derailleur Hanger Guard wraps around (DRH-WMN112) finger tight. Final tightening will Generously grease all the inside of the be performed after rear wheel installation. -
Page 9: Fork Preparation And Installation
FORK PREPARATION AND INSTALLATION Two-piece Stem Spacers ST32 Stem (SK-032) allow Top Cap Plug 1. Apply grease to the bearing pockets and install 10. Install the Stem Top Cap and Preload Fixing Install D-Shaped Preload 1st Mark for installation GR-ST32-CLOSED the upper and lower headset bearings into the Screw into the stem. -
Page 10: Brake Hose Routing
BRAKE HOSE ROUTING It is recommended that the rear hydraulic brake hose is installed first. These routing illustrations are intended as a supplement to the manufacturer’s Route hydraulic brake hose installation instructions only. Please refer Route rear through the frame and fork. to the component manufacturer’s service brake hose Install and adjust calipers as... -
Page 11: Electric Wire Routing And Installation
ELECTRIC WIRE ROUTING AND INSTALLATION It is recommended that electric cabling and junction points be installed after For wired shifting the brake hose has been installed. systems install These routing illustrations are intended the Shimano EW- as a supplement to the manufacturer’s SD300 grommet for installation instructions only. -
Page 12: Sp24 Seatpost Assembly And Installation
SP24 SEATPOST ASSEMBLY AND INSTALLATION DI2 BATTERY INSTALLATION 1. Apply a light coat of carbon assembly compound The battery for your Shimano Di2 system mounts inside the seat tube using the Seatpost Internal Battery Mount (MT-BINT-SP2). to the upper face of the Seatpost, making sure to As this is an enclosed location, it is important to test the system cover area around the adjustment slots. -
Page 13: Sb05 In-Frame Storage Door
SB05 IN-FRAME STORAGE DOOR The SB05 Storage Door can be installed Installation Before Storage Door installation, clean in two orientations: frame around storage compartment with 1. Turn latch towards the unlock icon and fold isopropyl alcohol. Apply adhesive frame open the Storage Door. protection film 6 mm above the upper edge 2. -
Page 14: Sb05 In-Frame Storage Rolls
SB05 IN-FRAME STORAGE ROLLS Installation 1. Remove Storage Door. Insert the first bag Cervélo frames with the SB05 in-frame into storage compartment. storage can use the Inner Tube Storage Roll and Flat Kit Storage Roll. 2. Position the bag so that it lies flat in the down tube with the pull tag/handle side facing up. -
Page 15: Tire/Rim Clearance
TIRE/RIM CLEARANCE MUDGUARD INSTALLATION Your Cervélo bicycle complies with the ISO 4210-2:4.10.2 standard for tire clearance. In order to comply with these safety standards and 1. Remove the existing Threaded Fork Insert. maintain your Limited Lifetime Warranty, a minimum of 4 mm of clearance must remain between the tire and any frame element. Due to 2. -
Page 16: Mudguard Installation
MUDGUARD INSTALLATION 6. Install Seatstay Mount Bridge Shims onto seatstays. 7. Install Seatstay Mount Bridge onto seatstays over shims, leaving fixing bolts loose enough that the assembly can slide. 8. Loosely attach mudguards to the Seatstay Torque Mount Bridge, and to the fork as per Torque to 3 N·m . -
Page 17: Aero Thru-Axle Installation
AERO THRU-AXLE INSTALLATION To secure wheels, install the greased axle through the drop out and the wheel hub, aligning the threaded end of the axle with the threaded insert. Once aligned and engaged, thread the axle (clockwise) into the threaded component of the insert until the axle is secured tightly to 12-15 N·m. -
Page 18: Intended Use Of The Caledonia-5 Bicycle
INTENDED USE OF THE CALEDONIA-5 BICYCLE CALEDONIA-5 TORQUE SPECIFICATIONS recommended that you permit your retailer to all areas of clamping to carbon fiber, such as Maximum Weight Limit - Cervélo Caledonia-5 Correct tightening torque of threaded fasteners is crucial to your safety. Always tighten fasteners to perform the following adjustments, as they have the seatpost to frame, the stem to fork, and the Understand your bike and its intended use. -
Page 19: Caledonia-5 Frame Details
CALEDONIA-5 FRAME DETAILS Component Torque(N·m) Notes Frame & Fork Fork dropout insert 3 N·m Lightly grease the fixing screw. Caledonia-5 (FM158) Caledonia-5 (FM158) Fork steerer compression plug 8 N·m Lightly grease the fixing screw and tighten to recommended torque. Bike Name Caledonia-5 Maximum Chainring Size 1x Fender mount screw to fork... -
Page 20: Caledonia-5 Frame Geometry
CALEDONIA-5 FRAME GEOMETRY MECHANICAL SAFETY CHECK Squeeze the brake levers to verify the calipers Every Week (~100 miles): Caledonia-5 NOTE: Cervélo recommends that you bring 48 cm 51 cm 54 cm 56 cm 58 cm 61 cm (FM158) your new bicycle to your authorized close and prevent the bike from rolling forward or retailer after 30 to 60 days of use for backwards. -
Page 21: Cervélo Customer Support
MECHANICAL SAFETY CHECK CERVÉLO CUSTOMER SUPPORT Contacting Customer Support 1. Check that the bottom bracket is tightened to 3. Check tire sealant levels (if running tubeless instructions or consult your retailer. Visit www.cervelo.com/contact-us to submit the proper torque specification, and there is no setup). - Page 22 2025 CALEDONIA-5 ASSEMBLY MANUAL www .cervelo .com CER-CFB-V1 2024-07-20...
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