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Table of Contents
Summary of Contents for Cervélo P Series
- Page 1 2020 P-SERIES RETAILER ASSEMBLY MANUAL...
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION Seatpost Di2 Battery Installation......19 Important Information ........2 Tire Clearance...........20 Required of Tools & Supplies......3 Aero Through-Axle Wheel Installation ....21-22 P-Series Assembly Overview ........4 OTHER PRE-ASSEMBLY Compatible Parts and Hardware ......23 Frame and Fork Preparation ......5-6 Fork Installation.........7 ASSEMBLING THE P-SERIES Brake Housing Routing ........8-9 Electric Cable Routing........10-11... -
Page 3: Required Of Tools & Supplies
LIST OF TOOLS & SUPPLIES This manual outlines a number of procedures Tools Tools for making optional adjustments to the P-Series which differ from the way the bicycle is originally Bicycle workstand (types which sold by Cervélo.The following tools and parts secure bike by the seatpost, or Phillips-head screwdriver listed are required for these adjustments. -
Page 4: P-Series Assembly Overview
P-SERIES ASSEMBLY OVERVIEW SP23 Seatpost Assembly SP-SP23 MT-WB-SP Aero Bottle w/ Cage Bottle Boss Cover Plate WB-WB01 CVR-WB Seatpost Battery Smartpak400 w/Bolts Front Derailleur Seatpost Clamp Mount SB-SB03-TT Mount w/Bolts SPC-0E0P MT-BINT-SP FDM-OEO Dropout Shift Cable Dropout Open Toptube Brake Stop (Mechanical) Grommet(Electronic) Hose Shift... -
Page 5: Frame And Fork Preparation
FRAME & FORK PREPARATION Apply carbon assembly compound to both frame and seatpost. 2. Insert Seatpost Clamp (SPC-0E0P5) fully into frame so it is fully flush with the top tube. 3. Adjust height and torque to 8Nm maximum. Lightly grease supplied M4 fixing screw, and install the Front Fork Axle Insert (QRI-THD) to the fork. - Page 6 FRAME & FORK PREPARATION Note: Install GU02 Base piece onto frame prior to installing fork to ensure ease of access to the fixing srew. M4 x 16mm Fixing Screw Clean the chainstay using isopropyl alcohol. Install the Chainstay Guard by removing adhesive backing, and fixing Lightly grease supplied M4 the guard to the frame.
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Page 7: Fork Installation
FORK INSTALLATION Preload Fixing 1. Apply grease to the bearing seats, and Install the upper & lower headset Screw M6 x 30mm bearings into the head tube. Stem Preload Install preload Top Cap insert in fork. 2. Fit the fork provided with your frame into the head tube with the complete Torque to 8Nm headset, required spacers, and the stem. -
Page 8: Brake Housing Routing
BRAKE HOUSING ROUTING It is recommended that the rear hydraulic brake hose or brake cable housing is installed first. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. For both hydraulic and mechanical disc brakes, please refer to the component manufacturer’s service center or website for further information. - Page 9 BRAKE HOUSING ROUTING Route hydraulic brake hose or mechanical brake housing through the frame and fork with the Disc Hose Bushings (CBG-DBH). Install and adjust calipers as per manufacturer’s instructions. Chainstay height: 30mm...
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Page 10: Electric Cable Routing
ELECTRIC CABLE ROUTING It is recommended that electric cabling and junction points be installed after the brake hose has been installed. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. - Page 11 ELECTRIC CABLE INSTALLATION Install the Rear Derailleur Wire Guide (GR-DRPOUT-GUIDE). For wireless shifting systems install the Rear Derailleur Blanking Plug (GR-DRPOUT-CLOSED). With all wires inside, cap the Bottom Bracket Cable Port with the BB Cable Guide/Cover (BBG-0E0).
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Page 12: Mechanical Cable Routing
MECHANICAL CABLE ROUTING It is recommended that front and rear derailleur cables be installed after the brake hose has been installed. These routing illustrations are intended as a supplement to the manufacturer’s installation instructions only. Please refer to the component manufacturer’s service center or website for further information. - Page 13 MECHANICAL CABLE INSTALLATION Ensure ferrules Install Rear Derailleur Press-In Cable Stop (CBS-DRPOUT). are used to cap shifter housing at BB Cable Guide/Cover. The front cable travels across the non-drive side slot, and in the direction of the seat tube. The rear cable travels along the drive side slot, and along the chainstay.
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Page 14: Top Tube Cable/Hose Guide Installation
TOP TUBE CABLE/HOSE GUIDE INSTALLATION M4 x 20mm Torque to 1Nm M4 Washer Installed Position GU02 Stemcover Rubber part After Cabling is complete, insert GU02 Guide Left and Right parts to secure hoses in place. Once in order, install the GU02 Stem cover Rubber part with washers in place. -
Page 15: Top Tube Smartpak Installation
TOP TUBE SMARTPAK INSTALLATION M5 x 18mm Torque to 1-2Nm M5 Washer SmartPak Top Tube Storage (SB-SB03-TT) -
Page 16: Seatpost Assembly
SEATPOST ASSEMBLY Seatpost Water Bottle Mount(MT-WB-SP) M5 x 16mm Fixing Screws Slide the lightly greased seatpost bottle cage mount slug into the seatpost. Install saddle mount to slug using lightly greased M5 fixing screws. 2. Torque to 6-7Nm. 3. Install lightly greased M6 Rail Binder Bolt, and install saddle. - Page 17 SEATPOST ASSEMBLY Attach water bottle cage using lightly greased M5 x 8mm fixing screws. Torque to 2-3Nm. SP23 Seatpost UCI P5 Seatpost (SP-SP23) (SP-CER-UCI-ACB)
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Page 18: Seatpost Cutting Instructions
2. Insert the P Series Seatpost in the Park Tool SG-7.2 Saw Guide (or equivalent) so that the cut-off line can be seen clearly through the blade guide in the tool. -
Page 19: Seatpost Di2 Battery Installation
SEATPOST DI2 BATTERY INSTALLATION Press the Di2 battery into the Seatpost Battery Mount (MT-BINT-SP) and attach the E-Wire according to the manufacturers instructions. Insert the assembled battery and battery mount into the seatpost. P Series Seatpost Battery Mount (MT-BINT-SP) -
Page 20: Tire Clearance
TIRE CLEARANCE Your Cervélo bicycle complies with the ISO 4210-2:4.10.2 standard for tire clearance. In order to comply with these safety standards and maintain your Limited Lifetime Warranty, a minimum of 4mm of clearance must remain between the tire and any frame element. Due to the growing complexity of tire and rim interfaces, Cervélo recommends identifying the available space before choosing a tire. -
Page 21: Aero Through-Axle Wheel Installation
AERO THROUGH-AXLE WHEEL INSTALLATION To secure the front wheel, install the greased axle, through the drive side drop out, through the wheel hub, and rotate to thread axle into opposite fork drop out until tight. Tighten to 12-15Nm. Use a 6mm hex key to tighten/loosen the through-axle. - Page 22 To secure the rear wheel, install the greased axle, through the non-drive side drop out, through the wheel hub, and rotate to thread axle into opposite fork drop out until tight. Tighten to 12-15Nm. Perform final tightening on Rear Derailleur Hanger Fixing Nut using a 17mm wrench.
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Page 23: Compatible Parts And Hardware
SMALL PART COMPATIBILITIES HARDWARE COMPATIBILITIES Compatibile With/ Item Description Cervélo Part No. Item Description Specification Replaced By Compression Plug with FSA 1 1/8"- Ø23 Seat Tube Grommet For GR-ST-GUIDE/ GR-ST-CLOSED Top Cap (or equivalent) Di2 E-Wire GR-BEC-OPEN Spacers Dropout Di2 Grommet 1 1/8"... - Page 24 2020 P-SERIES RETAILER ASSEMBLY MANUAL www.cervelo.com CER-PSERIES-V1.0 2019-06-07...