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ITW Simco-Ion IQ Power Control Station Installation And Operating Instructions Manual

With sensor technology 2.0
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IQ Power
Control Station
with Sensor Technology 2.0
INSTALLATION AND OPERATING INSTRUCTIONS
I Q POWER CON TRO L STA TI O N
WI T H SE NSOR TEC H N O LO GY
TM
5 2 0 1 2 6 3 R e v G

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Summary of Contents for ITW Simco-Ion IQ Power Control Station

  • Page 1 IQ Power Control Station with Sensor Technology 2.0 INSTALLATION AND OPERATING INSTRUCTIONS I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY WARNINGS .................. 1 2. DESCRIPTION .................... 3 3. SPECIFICATIONS ..................4 4. INSTALLATION ..................5 Mounting ......................5 Display Configuration ...................6 System Configuration ....................6 Electrical Connections ..................17 Address / Device Number ...................25 Set Up .........................27 5. OPERATION ....................28 6.

  • Page 3: Safety Warnings

    1. SAFETY WARNINGS PLEASE READ INSTRUCTIONS COMPLETELY BEFORE STARTING INSTALLATION ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS MUST BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL This instruction manual uses symbols to identify dangerous situations as follows: NOTE – Statements identified with NOTE indicate precautions necessary to avoid potential equipment failure.
  • Page 4 CAUTION – Electrical Shock Hazard Disconnect input power to high voltage power supply before connecting or disconnecting static neutralizing bar or performing any maintenance to the system. Avoid touching static neutralizing bar when power supply is energized. ATTENTION – Risque De Choc Électrique Couper l’alimentation à...

  • Page 5: Description

    2. DESCRIPTION Simco-Ion’s IQ Power Control Station provides a power and communication hub for IQ Power and IQ Easy devices. The Control Station features a universal line voltage input and will operate on 100 to 240 VAC, 50/60 Hz. It can provide power & communication for up to ten IQ Power or IQ Easy static neutralizing devices.

  • Page 6: Specifications

    3. SPECIFICATIONS Input Power 100-240V~ 50/60 Hz, 4A max (IEC 320 inlet) Output Voltage 24 VDC (all IQ Power and IQ Easy connectors) Device Port USB-A Network Port Ethernet Interface 10.2” Color TFT LCD (backlit) with resistive touch screen Operating Temp 39°C [102°F] max Mounting Slots M6 or M5 [1/4”...

  • Page 7: Installation

    4. INSTALLATION NOTE – DO NOT USE any Ethernet cables with IQ Power systems (POWER & COMM). Avoid permanent equipment damage by using only Simco-Ion modular cables. (Refer to Section 8, Parts and Accessories). Figure 1. IQ Power Crossover Modular Cable (black) Mounting Install the Control Station at a convenient place that keeps total overall cable length to a minimum.

  • Page 8: Display Configuration

    Display Configuration CAUTION – Electrical Shock Hazard Disconnect input power before opening unit. Do not connect input power with unit open. ATTENTION – Risque De Choc Électrique Mettre hors tension avant l’ouverture de l’unité. Ne rebranchez pas avec l’unité ouverte. The Control Station may be reconfigured, placing the connector panel at the “top”...
  • Page 9 Figure 2. IQ Power Connections (Control Station 1 thru 10 to BPS Power Supply and Bar) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 10 Figure 3. IQ Power Connections (Control Station to MPS Power Supply) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 11 Figure 4. IQ Power Connections (Control Station to Sensor Bar) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 12 Figure 5. IQ Power Connections (Control Station to BPS Power Supply with Options) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 13 Figure 6. IQ Power Connections (Control Station to IQ Easy Sensor and Neutralizing Bar) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 14 Figure 7. IQ Power Connections (Control Station to HL Sensor Interface) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 15 Figure 8. IQ Power Connections (Control Station to HL Power Supply with Sensor Interface) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 16 Figure 9. IQ Power Connections (Control Station to HLC Power Supply) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 17 Figure 10. IQ Power Connections (Control Station to HLC Power Supply with Sensor Interface) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 18 Figure 11. IQ Power Connections (Control Station to Fantom Wide Blower) I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...

  • Page 19: Electrical Connections

    Figure 12. IQ Power Connections (Control Station to Fantom with Options) Electrical Connections NOTE – If multiple IQ Power/IQ Easy devices are connected to the Control Station, each static neutralizer must have a unique address / device number. Addressing of devices takes place as the first step of the Set Up procedure. I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...
  • Page 20 NOTE – The maximum total number of devices plugged into “POWER & COMM” 1 thru 10 and DEV1 thru DEV6 is 10 devices. A static neutralizer is always considered one (1) device. When a Sensor Bar or HL Sensor Interface is paired with a neutralizer, the pair is considered one (1) device. A Sensor Bar or HL Sensor Interface that is not paired with a static neutralizer is considered one (1) device.
  • Page 21 If an IQ Easy Sensor Bar is used with the BPS (typically in CLFB - Closed-loop Feedback) the sensor bar should be plugged into connector “PS COMM 2” of that BPS power supply. This will automatically associate (pair) the sensor bar with the BPS for CLFB mode.
  • Page 22 C. Connect the IQ Easy or IQ Easy LP Static Neutralizing Bars Cables used to connect the IQ Easy or IQ Easy LP Neutralizer Bar to the Control Station have M12 connectors on both ends. Cables are available in a variety of lengths with straight or right angle connectors at the IQ Easy device end (see Parts &...
  • Page 23 Where an M12 connector cable is used, connect the cable to one of the six connectors on the Control Station labeled DEV. Where an RJ-45 connector cable is used, connect the cable to one of the “POWER & COMM” jacks on the Control Station.
  • Page 24 Charging inverts the Warning and Alarm functions, so they will trigger on falling voltage (insufficient charge). Place the appropriate M12 cable connector against the connector on the device or control station and rotate the connector until the keyed connection aligns. Press the connectors together and turn the knurled coupling nut clockwise to thread it on.
  • Page 25 Figure 14. IQ Power Control Station Relay Output (Typical Light Tree Schematic) In a typical light tree application: • The green light indicates the system is powered. • The yellow light indicates the system needs service, but is still functioning. If a sensor is part of the system, a yellow light also may indicate a Warning condition in one of the sensor voltage readings.
  • Page 26 The connector for this input a 2-position pluggable header with screw terminals. The connector accepts 16-26 AWG solid or stranded wire with a strip length of 7 mm [1/4”]. To install wires into the connector, push the stripped wire fully into the square hole on the connector and tighten securely with a small flat-blade screwdriver.

  • Page 27: Address / Device Number

    These modules are typically installed at the time of manufacture. Modules and related circuitry may be retrofitted at a later date provided the IQ Power Control Station is returned to the factory or authorized service center for unit modification and module installation. Connect the Anybus CompactCom module to the PLC, data polling device or computer network using an appropriate network cable (not provided by Simco-Ion).
  • Page 28 Example 1: Three new BPS power supplies all have address “1”. When the first BPS is plugged into the Control Station it will take address “1”. When the second BPS is plugged into the Control Station it will be reassigned address “2”. When the third BPS is plugged into the Control Station it will be assigned address “3”.

  • Page 29: Set Up

    Unassigned device addresses will appear on the Control Station display as a blank gray icon. If a device is unplugged or disconnected for any reason the Control Station software will need to be refreshed. This can be done by turning the power off then on, or by tapping the refresh icon (small spiral arrow) at the bottom right of the display.

  • Page 30: Operation

    If it becomes necessary to identify a neutralizer device from the Control Station, the Device Locator Utility may be used. This utility is typically located on the last page for the device. Activating the Device Locator Utility causes the LED indicators on the device to flicker for approximately 10 seconds allowing a user to identify the physical location of the device.
  • Page 31 System Information Utility provides a comprehensive list of devices connected to the system, their firmware version number and accumulated run time. The Fieldbus Module Utility displays, where a fieldbus is installed, the contents of the fieldbus data buffer and other system information typically found in the fieldbus output.
  • Page 32 D. The IP Address may be accessed through the Control Station operating system. Check or change the IP Address: must be done from in the operating system. From the Home Page tap on the small computer icon at the bottom left of the display, then tap on “yes”...
  • Page 33 Icon typically used for IQ Power BPS, HL or HLC paired with a static sensor. Ex: IQ Power BPS paired with an IQ Easy Sensor Bar. Ex: IQ Power HL paired with an IQ Power HL Sensor Interface. Icon typically used for an IQ Easy Static Neutralizing Bar. Icon typically used for an IQ Easy Static Neutralizing Bar paired with an IQ Easy Sensor Bar.
  • Page 34 The Device Page for a static neutralizer will typically open to a Summary tab highlighting a variety of information about the neutralizing equipment. Information is not editable from the summary tab. Typical Summary Tab • Device Name • Ion Output •...

  • Page 35: Maintenance

    Typical Sensor Tab • Device Name - editable, 14 characters • Device Address - editable, address / device number • Overall Average - averaged voltage from all sensor modules • Feedback Average - averaged voltage from sensor modules selected for feedback (if paired) •...

  • Page 36: Troubleshooting

    7. TROUBLESHOOTING NOTE – Only qualified service personnel are to perform troubleshooting tasks. CAUTION – Electrical Shock Hazard Do not troubleshoot high voltage components with power supply energized. Disconnect input power before troubleshooting. Troubleshooting must be performed by a qualified service person. ATTENTION –...

  • Page 37: Parts And Accessories

    8. PARTS AND ACCESSORIES Part Description Part Number Control Station (100-240 VAC input) 4015868 Remote Mount Control Station (100-240 VAC input) 4016669 Line Cord, North American/Japan 120/100 VAC 4106272 Line Cord, North American 230 VAC 4106274 Connector Kit, Relay Output / STBY 5051855 Mounting Kit, Under Panel (2 brackets to mount Control Station beneath a 5051898...
  • Page 38 Cable (IQ Easy M12 connectors at both ends) for use between Control Station and IQ Easy with right angle connector at IQ Easy device end 5 meter [16.4 foot] Straight / Right Angle M12 Connector 5051796 10 meter [32.8 foot] Straight / Right Angle M12 Connector 5051797 20 meter [65.6 foot] Straight / Right Angle M12 Connector 5051798...

  • Page 39: Warranty And Service

    9. WARRANTY AND SERVICE This product has been carefully tested at the factory and is warranted to be free from any defects in materials or workmanship. Simco Ion will, under this warranty, repair or replace any equipment which proves, upon our examination, to have become defective within one year from the date of purchase.
  • Page 40 Simco-Ion 2257 North Penn Road Hatfield, PA 19440 (215) 822-6401 (800) 203-3419 www.simco-ion.com customerservice@simco-ion.com © 2022 Simco-Ion. Printed in the U.S.A. I Q POWER CON TRO L STA TI O N 5 2 0 1 2 6 3 R e v G WI T H SE NSOR TEC H N O LO GY...

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