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Simco-Ion Electrostatic Neutralizer
Static Neutralizing Bar MEB / SS-50
INSTRUCTIONS
Installation/Operation/Maintenance
CAUTION
It is important that these instructions be read and understood before
installation or operation. Failure to follow these instruction so could
result in serious personal injury and/or damage to the equipment. At
the end of this manual, a written warranty is provided. This should
be stared in a safe place.
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INST 13051312
WARNING
This equipment is not constructed for classified (hazardous)
environment. It cannot be used where it will be exposed to ignitable
or corrosive materials and gases.
This equipment employs high voltage. Please follow the operating instructions
carefully in order to minimize electrical shock hazard.
This equipment is intended for use in electrostatic processes that are free from water,
oil and other conductive contaminants. Exposure to such contaminants will cause
failure of the electrical insulation system in the product.
This equipment should not be operated in an ambient with corrosive fumes of
acid/alkali or corrosive gases such as chlorine.
The equipment is designed to be used with specific Simco-Ion Power unit. Its
performance and durability cannot be guaranteed if any other power supply used.
The Power unit, in turn, shall be connected to proper utility line. The utility line
conditions are indicated on the nameplate of the Power unit.
The Static Neutralizing Bars and Power units should be mounted in position and all
high voltage connections completed with high voltage cables properly secured before
the system is connected to the utility lines. Flexing the high voltage cables with power
on can cause failure of the insulation system.
The equipment must have proper grounding. Without proper grounding there may
be electrical shock/fire hazard.
During normal use of this product, there should be no visible spark. If any spark is
observed, please turn off power and clean the unit following proper maintenance
procedure. In case sparking continues, switch off the Power unit and contact us or
our sales representatives in your area. Inspection, exchange and repair service will be
provided in accordance with the warranty conditions.
The neutralizing electrodes in this product consist of sharp needles. Please take
precautions against injury. Periodic maintenance, such as cleaning of needle
electrodes, is necessary for satisfactory performance of the equipment.
This equipment is likely to be damaged if dropped. In such an event, it should be
carefully examined and any necessary repairs be made by an authorized technician.
The equipment will produce considerable electrical noise and insulation might burn if
the unit is damaged.
Notes to Users
CAUTION
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Related Manuals for ITW Simco-Ion MEB/SS-50
Summary of Contents for ITW Simco-Ion MEB/SS-50
- Page 1 INST 13051312 Notes to Users WARNING This equipment is not constructed for classified (hazardous) environment. It cannot be used where it will be exposed to ignitable or corrosive materials and gases. CAUTION Simco-Ion Electrostatic Neutralizer This equipment employs high voltage. Please follow the operating instructions carefully in order to minimize electrical shock hazard.
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Page 2: Table Of Contents
Thank you for buying Simco-Ion products. This equipment will meet CONTENTS your expectations and provide safe operation when it is properly installed and maintained Notes to Users...................page 1 Receipt of equipment...............page 2 Checking the contents of package Contents.....................page 3 Packing articles and accessories............page 3 Please carefully remove the equipment from the carton and inspect. -
Page 3: Section 1. General Description
SECTION 1. General Description CAUTION Simco-Ion Static Bars are used to neutralize static charge. These are used with Simco-Ion Power unit. Each type is designed to be used with a particular type of Power unit. ME, F167, F167J, F164J Power units do not include any failure detection MEB, P-SH --- each of these static bar models needs a single phase AC 7 kV ±... -
Page 4: Section 3. Principle Of Operation
2.2 The following table presents the other characteristics of the different types of NOTE: bars. ・ For detailed drawings, please contact our sales division. ・ Weight of bars shown in the table above is only approximate. ・ High voltage cable is, normally, not shielded. Standard high voltage cable is Model SS 50 covered by semi-transparent polyethylene tube and grey colored spiral. -
Page 5: Section 4. Installation
SECTION 4. Installation 4.2 Mounting ・ Static bars may be provided with mounting brackets that can be bent and twisted to support them from the frame of the machine or convenient stationary shafts that span CAUTION the machine. Studs may also be provided for direct mounting. See the specification ・... - Page 6 ・ Cable Assembly The minimum bending radius permitted is about 60 mm. While installing the cable, avoid contact with the pointed corners of metal frame. Pointed corners The static bar MEB usually provides the high voltage line for a special polyethylene tube could damage the insulation and eventually lead to failure.
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Page 7: Section 5. Operation
4.6 High voltage cable connection at the power unit ATTENTION ・ Unshielded high voltage cable cannot be replaced by shielded high voltage ・ Proper connector attached to the high voltage cable terminal is used to connect the cable except when silicone cable is used. high voltage cable to the Power unit. - Page 8 6.2 Maintenance of the high voltage cable Periodically check the high voltage cable for color change or damage on the external tube that protects the cable. This type of minor problem that does not involve the high voltage cable itself, can be easily taken care of by putting some insulation tape around this region. In case a high voltage cable becomes dirty with oil, water etc., please wipe it off with a piece of cloth.
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Page 9: Section 7. Abnormal Conditions
Grounding resistance check ATTENTION Measure the resistance between the casing of static neutralizer, machine frame and the ・ Each needle electrode in shockless bars is insulated. During insulation Ω Power unit. The meter should read less than 100 . resistance measurements, each needle should be tested separately. In hot bar all needle electrodes are directly connected to high voltage. -
Page 10: Section 8. Replaceable Parts
SECTION 8. Replaceable parts Model A3030/A3031 high voltage connector assembly ・ There is no replaceable part with the bar or the high voltage cable. A3030 high voltage connector A3031 high voltage connector ・ If the protective tube on high voltage cable changes color or is damaged, reinforce with For black/white 6 mm dia. - Page 11 Installation instructions for Simco-Ion air bar NOTE: ・ Air should enter from the side marked IN on the valve. Before installing, please read these instructions. Using Simco-Ion air bars with Simco-Ion ・ Air tube outside diameter is 8 mm. If air bar is short ~ 100 mm , change the static bars, static charges at long distance can be neutralized with high efficiency.
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Page 12: Simco-Ion Equipment Repair Warranty
INST 13051312 Simco-Ion EQUIPMENT REPAIR WARRANTY Simco-Ion equipment has been carefully tested and inspected at the factory and is warranted to be free from any defects in materials or workmanship. Simco Japan, Inc. will, under this warranty, repair or replace any equipment, which proves upon their examination, to have become defective within the Warranty period from the date of purchase.
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