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Buhler 2195 Operator And Parts Manual

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  • Page 2 WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.

  • Page 3: Table Of Contents

    Allied Front-End Loader 2195 OPERATOR’S AND PARTS MANUAL Table of Contents Description Page Registration and Policy Loader Specifications ..................Introduction Terminology ....................Safety General Safety Notes ................Important Precautions ................Safety Decals .................... Pre – Operation ....................10 Operation General Operating Notes ................

  • Page 4: Loader Specifications

    Allied Front-End Loader LOADER SPECIFICATIONS Illustration (2195 Loader) - 2 - P4412...
  • Page 5 Allied Front-End Loader Specification Chart 2195 Item Description Maximum lift height to pivot pin [in/cm] 102/259 Maximum lift height under level bucket [in/cm] 97/246 Clearance with bucket dumped [in/cm] 81/206 Reach at maximum lift height [in/cm] 30/76 Maximum dump angle [deg]...

  • Page 6: Introduction

    Keep this manual for reference and to forward to new operators and owners. Contact your local Buhler - Allied dealer if you require any assistance, information or additional manuals. Terminology: Basic terminology used throughout this manual has been identified below.
  • Page 7 Please record the serial number in the space provided for future reference. The serial decal will provide the model and date of manufacture of the loader and will be required to obtain correct replacement parts and complete warranty claims. Buhler Manufacturing For your records, record "a partnership"...

  • Page 8: Safety

    bühler Allied Front-End Loader SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate the loader properly. It is your responsibility to inform subsequent operators and owners of these precautions. General Safety Notes: Improper use of the loader and tractor can cause serious injury or death.

  • Page 9: Important Precautions

    bühler Allied Front-End Loader of the split backing paper and align over the specified area. Carefully press in place. Slowly peel back the remaining paper and smooth the remaining portion in place. Small air pockets can be pierced with a pin and smoothed out. Keep all decals clean and replace any that are damaged or missing.

  • Page 10: Safety Decals

    bühler Allied Front-End Loader Safety Decal Location - 8 - P4412...
  • Page 11 bühler Allied Front-End Loader The following pictorials indicate important precautions to be used during the operation of the loader. WARNING DANGER FALLING HAZARD ELECTROCUTION HAZARD To prevent serious injury or death: To prevent serious injury or death: Do not lift, carry or allow anyone to ride on or work from any Stay away from power lines and cables.

  • Page 12: Pre - Operation

    bühler Allied Front-End Loader PRE – OPERATION WARNING The tractor must be equipped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over. CAUTION Maximum rated loader capacity may exceed tractor rating.

  • Page 13: Operation

    bühler Allied Front-End Loader OPERATION General Operating Notes: following section provides general information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual. Observe all safety precautions and follow local laws pertaining to the use of your loader and tractor.

  • Page 14: Bucket

    Allied Front-End Loader All Buhler-Allied hydraulic valves are self-centering and return to neutral from all positions except float. The float or detent spool is only to be used on the boom circuit. This position allows the oil to freely flow through the valve so the lift cylinders can extend or retract.

  • Page 15: Backfilling Or Scraping

    bühler Allied Front-End Loader Minimize turning angle and length of run between pile and trailer to increase loading efficiency. Also, place load evenly or centered in the attachment. WARNING Carry the load no higher than necessary to clear the terrain. Turn and brake slowly.

  • Page 16: A - Frame

    bühler Allied Front-End Loader For back grading, either load the bucket and position the heel on the ground or position the bucket at 40° or less below level as shown. Place the valve in the float position and back up slowly. IMPORTANT: Float position must be used to reduce down pressure, otherwise cylinder rod(s) and/or bucket damage could occur.

  • Page 17: Handling Bales And Pallets

    bühler Allied Front-End Loader Handling bales and pallets: For safe handling of bales and pallets please follow procedures below: WARNING Do not operate A – Frame for bales without the stabilizers. With a single spear, enter one of the ends of the bale and drive the spear horizontally into the center or slightly above center of the bale and fully penetrate the bale.
  • Page 18 bühler Allied Front-End Loader When loading bales onto a trailer, park trailer in close proximity to minimize turning angle and length of travel to increase loading efficiency. As you lift the bale using the regular loader, it is recommended to feather the valve to allow bucket cylinders to extend to keep bale at about a 20°...

  • Page 19: Installing / Removing Loader

    bühler Allied Front-End Loader INSTALLING / REMOVING LOADER Installing: CAUTION Prior to initial mounting, cycle loader cylinders to displace air. This ensures the loader will remain in the storage position and operate consistently. 1. Position the tractor centrally and parallel to the loader uprights.

  • Page 20: Removing

    bühler Allied Front-End Loader With the tractor in neutral, continue to retract the lift cylinders and extend the bucket cylinders to rotate the upright back against the lock pin stops. Shut the tractor off and set park brake. Install both upright attachment pins and secure with hairpin clip.
  • Page 21 bühler Allied Front-End Loader Lower attachment level to the ground while engaging float position. Ensure attachment rests firmly on ground with minimal downward pressure. If required extend bucket cylinders to rotate upright rearward. At this stage the pin should have no pressure. Set tractor park brake and remove loader lock pins.

  • Page 22: Lubrication

    bühler Allied Front-End Loader LUBRICATION Lubricate loader bushings and pivots every eight hours of average operation with high-grade grease. For grease fitting locations see illustration below. Select grease based on the expected outside temperature range. Lithium, Molybdenum and synthetic greases are preferred. Use the tractor hour meter as a guide.

  • Page 23: Maintenance

    bühler Allied Front-End Loader MAINTENANCE General Inspection: CAUTION Lower attachment and loader to ground, place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing loader. WARNING Relieve hydraulic pressure before repairing, adjusting or disconnecting hydraulics components.

  • Page 24: Mounting Kit

    bühler Allied Front-End Loader Mounting Kit: After the initial 2 weeks or 40 hours of loader operation, and 6-month intervals thereafter re-torque all mounting kit bolts. (See below for proper bolt torques) (Side plate part of mounting kit) Loader mount plate (part of mtg.

  • Page 25: Hydraulics

    bühler Allied Front-End Loader Hydraulics: WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, be sure all connections are tight and the lines, pipes, and hoses are not damaged.
  • Page 26 bühler Allied Front-End Loader A yearly inspection of the valve is recommended. However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff. Where temperatures fluctuate from one extreme to another or exposed to high salt the intervals for maintenance should be increased to protect from corrosion.
  • Page 27 bühler Allied Front-End Loader On valves fitted with joystick cables loosen off jam nut and cable sleeves to gain access to the valve spool. Clean all debris and any existing corrosion. Spray areas with a light corrosion resistant lubricant. Re-mount cables sleeves and adjust so that joystick is centered in both axis to the base.

  • Page 28: Trouble Shooting

    bühler Allied Front-End Loader TROUBLE SHOOTING Problem Possible Cause Remedy Loader slow and/or will not Quick couplers leaking Check connections and dump. compatibility or replace. Hydraulic oil too heavy. Change or replace filter. Oil filter plugged. Clean or replace filter. Hydraulic pump worn.
  • Page 29 bühler Allied Front-End Loader Trouble Shooting Continued Problem Possible Cause Remedy Insufficient lift capacity. Improper hydraulic pump Repair or replace pump. operation. Load is greater than boom Check loader specifications. lift capacity. Internal boom cylinder Replace any worn parts and leakage.

  • Page 30: Parts Appendix

    Allied Front-End Loader PARTS APPENDIX Description Page 2195 Notes …………………………………………..........29 Main Frame Assembly ................30 Hydraulic Plumbing ..................32 2195 Cylinders ....................34 Hydraulic Fitting Torques ................35 Prevailing Torque Locknuts ............... 35 Notes ......................36 28 -...

  • Page 31: Notes

    bühler Allied Front-End Loader Notes: 29 - P4412...

  • Page 32: Main Frame Assembly

    Allied Front-End Loader 2195 Main Frame Assembly 30 - P4412...
  • Page 33 2195 Main Frame Assembly Item Part No. Description 2195 25241 2195 Main Frame 25244 2095 / 2195 Upright 25538 2195 Lift Cylinder Assembly 25251 2195 Bucket Cylinder Assembly 116518 Link Weldment 2.0 x 8.50 116525 Link 2.0 x 6.13 116584 Pin Weldment 0.75 Dia x 4.0...

  • Page 34: Hydraulic Plumbing

    Allied Front-End Loader 2195 Hydraulic Plumbing Assembly VIEW A-A 32 - P4412...
  • Page 35 Allied Front-End Loader 2195 Hydraulic Plumbing Assembly Item Part No. Description 2195 Ref. Bucket Cylinder (See cylinder assembly for breakdown) Ref. Lift Cylinder (See cylinder assembly for breakdown) 116591 Tube Bucket Cylinder Top (Rollback) 116592 Tube Bucket Cylinder Bottom (Dump)

  • Page 36: Cylinders

    Allied Front-End Loader 2195 Cylinder Assembly Bucket Cylinders Lift Cylinders Regular & TSL Regular Regular Diameter 2.0” 2.0" Length of Stroke 13.38” 18.50" Retracted Length 23.63” 29.25" Extended Length 37” 47.75" Cylinder Assembly No. 25251 25538 Seal Kit No.

  • Page 37: Hydraulic Fitting Torques

    bühler Allied Front-End Loader Hydraulic Fitting Torques: Jam Nut or Straight SAE 37° (JIC) Thread Dash Size ORB Fitting Torque Swivel Nut Torque Size (ft-lbs) (NM) (ft-lbs) (NM) 7/16-20 14-16 20-22 10-11 13-15 18-20 24-27 13-15 18-20 1/2-20 9/16-18 24-26 33-35 17-19 23-26...

  • Page 38: Notes

    bühler Allied Front-End Loader Notes: 36 - P4412...
  • Page 40 ON, Jasper Skovde, Sweden (613) 283-1758 Chihuahua, Mexico 011-46-500-452651 011-52-158-90306 QC, Dorion Naestved, Denmark (450) 455-4840 011-45-557-29511 “ Buhler Manufacturing a partnership” 1201 Regent Ave. W. Winnipeg, MB. R2C 3B2 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com Printed in Canada...

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2095

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