Duracell DuraCharger Operating Manual
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Duracell DuraCharger Operating Manual

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DURACELL5+ INSTALLATION GUIDE
DuraCharger EV Charger
Operating Manual
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Summary of Contents for Duracell DuraCharger

  • Page 1 DURACELL5+ INSTALLATION GUIDE DuraCharger EV Charger Operating Manual...

  • Page 2: Table Of Contents

    Contents Safety and Warning ........................Introduction ..........................2.1. Technical Specifications ....................................2.2. External Structure ........................................ 2.3. Package Contents ........................................ Installation Instructions ........................ 3.1. Installation Preparation ....................................3.1.1. Required Tools ..........................8 3.1.2. Recommended Cables .........................9 3.2. Installation Process ......................................3.2.1. Installation Notice ........................9 3.2.2.
  • Page 3 App Registration......................... 8.1. Register the Homeowner on the PureCharger app ......................... Duracell Energy App (User) ......................9.1. Register the Homeowner on the Duracell Energy App ......................9.2. Install EV Charger at a New Site ................................9.3. Install EV Charger at an Existing Site ..............................

  • Page 4: Safety And Warning

    Safety and Warning Save these instructions. Read all instructions before installing or using the charger.  K eepthechargerawayfromexplosiveorflammablematerials,chemicals,vapours,andotherhazardousobjects.  K eepthechargersocketcleananddry.Ifitgetsdirty,pleasewipeitwithaclean,drycloth.  T ouchingthesocketcorewithfingersorforeignobjectsisstrictlyforbiddenwhenthepowerison.  D onotusethechargerincaseofanydevicedefects,cracks,abrasions,leakageetc.Pleasecontactprofessional personnel if any of these conditions occur.  D onotattempttodissemble,repair,orrefitcharger.Ifnecessary,pleasecontactprofessionalpersonnel.Improper operation may result in device damage and voided warranty. Incaseofabnormaloperation,pleaseterminateallinputandoutputpowersuppliesimmediately.

  • Page 5: Introduction

    Introduction 2.1. Technical Specifications Product Duracharger - Duracell EV (1P-T) 7kW-T Electrical Parameter 7.4kW Rated Power (kW) AC 230V ± 10% Rated Voltage (V) Rated Current (A) 50Hz/60Hz Frequency (Hz) Mode3(EN/IEC61851-1) Charging Mode IEC62196Type2(Tethered) Charging Connector Type <1W Standby Power (W)
  • Page 6 Product Duracharger - Duracell EV (1P-T) 7kW-T Communication W-Fi2.4GHz,Bluetooth(optional),RFID Wi-Fi Communication OCPP1.6JSON(OCPP2.0Optional) Protocol Safety 6mA DC Protection IP55Body,IP54Nozzle Ingress Protection UL94V-0 Flame Retardant CE,UKCA,OZEV,EN/IEC61851-1:2017,EN/IEC61851-21-2:2018,EN/IEC61000-6-1:2019 Certification Over current protection „ Residual current protection „ Ground protection „ Surge protection Electrical Protection „...

  • Page 7: External Structure

    2.2. External Structure 180 mm 38 mm...

  • Page 8: Package Contents

    2.3. Package Contents Duracharger User Manual (x1) Online document ref. RFID cards Mounting Template (x1) Ø 6 Wall plugs(6) M4 Allen Key (x1) M4*32 Screws (x6) Insulated Terminal (x3) CT Clamp (x1) Washers RJ 45 head Cable holster Internal cable clamp...

  • Page 9: Installation Instructions

    Installation Instructions 3.1. Installation Preparation 3.1.1. Required Tools Phillipshead Screwdriver Multimeter Clamp meter - Multimeter EVSE tester (PH2x150mm, PH3x250mm) Wire cutters Insulated Torque Wrench Electric Drill...

  • Page 10: Recommended Cables

    3.1.2. Recommended Cables Name Specification Quantity 3 Core H07RNF Rubber Flex 6.0mm 3 core Depends on Installation requirements 3.2. Installation Process 3.2.1. Installation Notice  E lectricaldevicesshouldonlybeinstalled,operated,andmaintainedbyqualifiedpersonnel.Noresponsibilityis assumedbythemanufacturerforanyconsequencesarisingoutoftheuseofthisdevice.Aqualifiedpersonisone whohascertifiedskillsandknowledgerelatedtotheconstruction,installationandoperationofthistypeofelectrical deviceandwhohasreceivedsafetytrainingtorecognizeandavoidthehazardsinvolved.  A llapplicablelocal,regional,andnationalregulationsmustbeappliedwheninstalling,repairing,andmaintaining this device. Thischargerisintegratedwithinternal6mA(DC)RCD,pleaseinstallaTypeAdomesticbreakerexternally. Thechargerhasbuilt-inPENFaultfunctions.Anearthrodisnotrequired. 3.2.2. Checks Before Starting the Installation Process Ensure that the location of the charger is convenient for operational access for normal use and maintenance.

  • Page 11: Installation Procedure

    3.3. Installation Procedure 140mm  B asedontheprofileoftheattachedmounting 62mm template,drill3xØ6x35mmholesinthewalland insert the wall plugs. Lock the 2 x M4x32mm screws into the expansion pipe,leavinga5mmspace,betweenthescrewhead and the wall. 3-Ø6  O pentheuppercoverofEVcharger,hangitonthe2x M4x32mmscrews,lockitintothebottomM4x32mm screw and then cover the sealing cap.  C onnectwirestotheconnectors,closetheupper cover,andlockitwith2xM4x12mmscrew....

  • Page 12: Mounting

    3.4. Mounting 3-M4*32 SCREW 3-M4*32Screw 3-φ6 EXPANASION PIPE Ø6ExpansionPipe Sealed Cap SEALED CAP 2-M4*12Screw 2-M4*12 SCREW...

  • Page 13: Electrical Connection

    Electrical Connection Beforeinsertingthepowersupplycable,cutsiliconsealedloopasrequired(dependingoncableCSA)tomaintain Note: the IP65 rating. Cut along this circle Removealengthof40mmoftheouterinsulationandstripthecoreinsulationtoalengthof8~15mm. CrimptheterminalasshowninFigure1below. TerminatetheconnectionsasshowninFigure2. Figure 1. Single phase cable Figure 2. Single-Phase connection...
  • Page 14 Figure 3. After the CT is installed, Dynamic Load Balancing can be setup on the App.
  • Page 15 Meter Consumer Unit Grid Duracharger 17.00 Live usage monitor Duracell Bunny W’s Home Energy 3920 W Cloud Smartphone 1400 W 347W 2173 W Power Cut Mode MODE Self Variable Grid Power Cut Figure 4. CT Connection Diagram (Single Phase Charger 7kW)

  • Page 16: Front Cover Assembly

    Front Cover Assembly Make sure the front cover is correctly mounted and tightened so the tamper detection switch can be activated.  P rotrusionofthefrontcovershouldbeintersectedtosealoffthebackplateasshownindetailCtomaintainIP65. Figure 5. Tamper detection switch (from left)
  • Page 17 34.5mm Detail Detail Figure 6. Section A2, with detail (from right)

  • Page 18: Turn-On Procedure

    Turn-On Procedure Checkwiringaspercolour-codedguide. „ Check all terminations are tight. „ Complete all dead tests with a multimeter ONCABLESONLYensuringnocross-polarityorinsulationfailure. „ Turn on. „...

  • Page 19: Power-On Status Checking

    6.1. Power-on Status Checking Power-onthecharger.TheLEDindicatorshouldinitiateasflashingwhite,1secondon;1secondoffasthechargerisin POST(Poweronself-test). State LED Status Description POST Flashing white, 1 second on; 1 second off Power on self-test The security switch for Tamper Tamper Detection Alarm Solid yellow Detection is not activated No Internet Flashing green 1 second, flashing yellow The charger has not been network configured Access 1 second, then 3 seconds off...

  • Page 20: Pureev App (Installer)

    PureEV App (Installer) This app can be downloaded from the App store or Google Play store. Scan the shown QR codes to download the app. PureCharger App: For installer setup.

  • Page 21: App Registration

    App Registration 8.1. Register the Homeowner on the PureCharger app UsethePureChargerApptoregistertheEVcharger,theRFIDcards,andtosetupthedynamicloadbalancing. Download the PureCharger Sign up with the App from the App store. homeowner’s phone Ensure app is updated to number to register latest version. the EV charger...
  • Page 22 Select User Charger Wait for Management Charger to appear here...
  • Page 23 AfterselectingAPmode,pleaseopenyourWi-FiSettingandproceedtofollowthenextsteps. Please select the available Pleaseconfirmthe Please select charger. If the charger is serial number on AP Mode notappearing,typeinthe the side panel of serial number. your EV charger...
  • Page 24 OnceyouhavesuccessfullyconnectedtotheCharger’sHotspot,pleaseopenthePureChargerappandfollowthenext steps.Ifthisdoesnotshow,restartEVcharger.Note-After15minutestheEVchargerwillturnoffhotspotconnection. Connect to your Please open Password = Charger’s Hotspot. your phone admin123 This will be the serial WiFi number of your Charger...
  • Page 25 CompletetheWi-Fisetup. Please type in ConfigurationFinished! Wi-Fimustbe2.4GHZ the provided Pin Code...
  • Page 26 ToregisteryourRFID Select Add a Card. Scan the Yourcardshouldthen card,selectCards barcode on be added here in Cards Management. your card. Management. To ensure test function is working correctly use an EVSE tester or Megger to simulate a charge.

  • Page 27: Duracell Energy App (User)

    Duracell Energy App (User) This app can be downloaded from the App store or Google Play store. Scan the shown QR codes to download the app. 17.00 Duracell Energy App: For consumer use and product monitoring. Live usage monitor Bunny W’s Home...

  • Page 28: Register The Homeowner On The Duracell Energy App

    9.1. Register the Homeowner on the Duracell Energy App Enter the installer Username and Please select ‘Homeowner If a Duracell Energy battery system Password. If you do not have a Registration for EV Charger’ isinstalled,pleaseselect Username & Password then go to Modify the existing site.

  • Page 29: Install Ev Charger At A New Site

    9.2. Install EV Charger at a New Site Add Product ID Select supplier (DuracellEnergy)
  • Page 30 Usingthosecredentials,the SelectTimeZone Afterfi  llingthisinselect‘submit’. homeowner can place their own This sends an automated email passwords and use the app to with temporary login credentials to monitor and control the homeowner...

  • Page 31: Install Ev Charger At An Existing Site

    EV Charger - Modify the Existing Site Install EV Charger at an Existing Site Foranexistinghomeowner,search Afterfi  llingthisinselect‘submit’. Selectthecustomerandfi  ll the Duracell Energy battery's This sends an automated email the necessary details in the Inverter serial number and the with temporary login credentials to...
  • Page 32 Live usage page EV mode page...

  • Page 33: Configuration And Operation

     W henthechargergun&EVconnectionissecured,theLEDindicatorwillstartflashinggreen,meaningthechargeris ready to initiate a charging session. 10.1.2. Start Charging & Stop Charging The charging session can be initiated and stopped by the following options. ByRFIDcard:UsingtheregisteredRFIDcardtostart&stopsession.  P lug&Playmode:Inasituationwithnointernetconnectionaccess,thechargercanbesetintoplug&playmode, meaningafterplugginginconnector,thechargingsessionwillbeinitiatedandafterpluggingouttheconnector,the chargingsessionwillbestopped,pleasecontactPuredriveEnergyLtdtoenablethisfunction.  B yApp:ThechargercanbemonitoredandcontrolledbyeitherPureChargerApp,DuracellEnergyApporMontaApp. Please refer to the App manual.

  • Page 34: Troubleshooting

    Troubleshooting 11.1. Indicator status state Description LED Status In standby Normal Flashing green, 1s on, 4s off Charging status Normal Breathing green, 1s on, 1s off Plugged In gun state Normal Breathing yellow, 1s on, 1s off Software upgrade Normal Green light flash Ground warning Normal...
  • Page 35 state Description LED Status Input terminal overtemperature Fault Flashing red, 500ms on, 500ms off, 4 times, 3s off, Cycle Relay overtemperature Fault Flashing red, 500ms on, 500ms off, 5 times, 3s off, Cycle Under voltage fault Fault Flashing red, 500ms on, 500ms off, 6 times, 3s off, Cycle Over voltage fault Fault Flashing red, 500ms on, 500ms off, 7 times, 3s off, Cycle...

  • Page 36: Error Code And Resolutions

    11.2. Error code and resolutions Error Code Problems Possible Causes Solutions Check the input voltage from the grid. Input over AC input voltage OverVolt voltage may be too high If the voltage is over 253Vac for a short time, wait till the power supply recovers to normal voltage range.
  • Page 37 Error Code Problems Possible Causes Solutions Check the input voltage frequency from the grid. Input over AC input frequency OverFreq frequency may be too high If the frequency exceeds 63Hz for a short time, wait till power supply recover to normal voltage range. Check the input voltage frequency from the grid.
  • Page 38 Error Code Problems Possible Causes Solutions Shut down the leakage current protection, then switch off main power supply from distribution board immediately. Over leakage Leakage current to the Over DCLeak current earthmay be too high Check whether there is broken of AC output cables or low resistance connection to the earth.
  • Page 39 Notes...
  • Page 40 Get in touch... support.uk@duracellenergy.com 01386 577845 www.duracellenergy.com DuracellisaregisteredtrademarkofDuracellBatteriesBVandDuracellU.S.Operations,Inc.,usedunderlicense.Allrightsreserved. ManufacturedunderlicenseandwarrantysupportedbyPuredriveEnergyLimitedinToddington,UK. NOTE:NEITHERDURACELLU.S.OPERATIONS,INC.NORITSAFFILIATESAREINVOLVEDINTHEDESIGN,MANUFACTURE,MARKETINGORDISTRIBUTIONOFTHE PRODUCTSANDTHEYDONOTMAKEANY(ANDHEREBYDISCLAIMALL)EXPRESSORIMPLIEDWARRANTIESRELATINGTOTHEPRODUCTS...

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