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XYZ Machine Tools ProtoTrak RLX Safety, Maintenance, Service

Proturn lathes
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XYZ Machine Tools Proturn Lathes
Safety, Maintenance, Service and Parts List Manual
Covers Current Models:
XYZ RLX 1630
XYZ RLX 355
XYZ RLX 425
XYZ RLX 555
XYZ RLX780
ProtoTrak
XYZ Machine Tools Ltd.
Woodlands Business Park
Burlescombe, Tiverton, Devon EX16 7LL
T: 01823 674200 F: 01823 674201
www.xyzmachinetools.com
®
RLX CNC
Part Number:
19242
Version:
161221

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Summary of Contents for XYZ Machine Tools ProtoTrak RLX

  • Page 1 XYZ Machine Tools Proturn Lathes ProtoTrak ® RLX CNC Safety, Maintenance, Service and Parts List Manual Part Number: 19242 Version: 161221 Covers Current Models: XYZ RLX 1630 XYZ RLX 355 XYZ RLX 425 XYZ RLX 555 XYZ RLX780 XYZ Machine Tools Ltd.
  • Page 2 Copyright 2021, XYZ Machine Tools Ltd. All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior written permission of XYZ Machine Tools Ltd.

  • Page 3: Table Of Contents

    ProtoTrak Motion Control Computer ................86 Spindle Drive system ....................87 Axes Servo System ....................... 88 Headstock and Tail stock Assemblies ................89 Lube System ........................ 89 XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 4 Drawings, Parts Lists etc ....................92 Fault Finding Guides ..................... 92 Technical Bulletins ......................92 Equipment Manuals ...................... 92 Abbreviations and Glossary ................... 93 XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 5: Safety

    1.2 General, Safe Operating Information The ProtoTrak RLX lathes are designed as toolroom lathes. As such, they have design features which, on the one hand, provide more flexibility for the user, but on the other; may increase residual risks. This flexibility (and increased risk) stems from: •...
  • Page 6 It is designed to be used in a standard workshop environment only. All operators must read and study the ProtoTRAK RLX CNC Safety, Programming, Operating, and Care Manual (see reference section, chapter 9). The machine must not be operated until operators understand the operation and safety requirements of this machine.
  • Page 7 Never change gears when the spindle is rotating • Stop and disconnect the power to the machine before undertaking any machine cleaning or maintenance XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 8: Release Of Trapped Persons

    Also, the permissible exposure level can vary from country to country. This information, however, will enable the user of the machine to make a better evaluation of the hazard and risk. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 9 Safety & Information Labels Used on Proturn RLX Lathes XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 10 Safety & Information Labels Used on Proturn RLX Lathes XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 11 Safety & Information Labels Used on Proturn RLX Lathes XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 12 (RLX780 and 555x3m only) Safety & Information Labels Used on Proturn RLX Lathes XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 13 Safety & Information Labels Used on Proturn RLX Lathes XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 14 Safety & Information Labels Used on Proturn RLX Lathes XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 15 Safety & Information Labels Used on Proturn RLX Lathes XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 16: Description

    (on the larger machines). • Air ride tailstock (not 1630) See the RLX programming/operating manual for more information on how to use the pendant controls. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 17 RLX Control Pendant – Front View RLX Control Pendant – Rear View XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 18 XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 19: Machine Specifications

    UPS, as it need only be rated for the control power requirements, not the whole machine (3-phase) power requirements. The computer module can also be safely powered from 230VAC, allowing commonly available UPS systems to be used. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 20: Notes On Phase Converters

    Please read the safety instruction in section 1.1 before undertaking any maintenance. The Following Maintenance Schedule must be followed. Annual servicing by XYZ is also recommended. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 21: Daily Maintenance

    Check the oil dispense rate whilst operating the air ride tailstock. Correct setting is one drop every 3 seconds. Adjust with the screw on top of the lubricator, if required. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 22: Monthly (Or As Specified) Maintenance

    Remove any dirt from the fan guards. Inspect the fans for correct operation. □ Cooling Replace any fans which are non-functioning or noisy. Don’t forget the brake fans XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 23: Recommended Lubricants

    (e.g. overnight). This gives a chance for the oil to settle out on top of the coolant. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 24: Notes On Cleaning The Control Pendant

    (1) and then adjust the screws (2) on each side of the tailstock to move the tailstock in X as required. 5. Tighten all fittings then recheck alignment. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 25: Repeatability Check

    - see section 8.4. 4. Tighten the setting screw (2). 5. Re-assemble the Z axis ballnut and covers and motor power cable (if removed). XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 26: Calibration & Backlash Constants

    All these parameters are constant except for the tolerance in the ballscrew. RLX lathes are fitted with high quality ballscrews of guaranteed accuracy class C3 for Z axis and C1 for X XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 27 Do not overshoot 0, otherwise start over. 4. Whatever number appears on the screen is the backlash value. 5. Enter this value into service code 128. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 28: Trouble Shooting By Symptom

    Gibs in this area. This will affect performance when using the machine outside of this area. Check lubrication to affected areas. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 29 Repeatability and Positional Accuracy. corrupted. Calibration or Backlash problem Recalibrate the machine. Reset the Backlash. Check Repeatability and Positional Accuracy. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 30: Problems Regarding The Motion Of The Machine

    Broken or loose encoder belt Check/replace belt 5.2 Problems Regarding the Motion of the Machine See also Computer module and axes diagnostics (sections 7.4 and 7.6) XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 31 Spindle will not Run Symptom: Spindle does not start when the FWD or REV keys are pressed (or turns off unexpectedly). Run the following Service Codes: XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 32 5.2.5 Axis Motor Motion is not Smooth While under motor power, the motion is not smooth. The motion appears to be "rough" or jerky”. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 33: Problems Relating To The Operation Of The Control

    See Mechanical Drive Train, section 8.4.5 Problems Relating to the Operation of the Control 5.3.1 Pendant Does Not Power On Possible Cause Check This XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 34 Try shutting down and rebooting the control, otherwise replace the pendant. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 35 DO NOT plug anything else other than keyboards/mice and memory sticks into the USB ports (do not use to charge phones etc., unless XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 36 The Auxiliary Functions will not turn on or off at the programmed times. There are 2 Auxiliary Functions in the AUX programme event: 1. Coolant, 2. AUX O/P XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 37: Networking Troubleshooting

    Ensure these addresses are NOT in use on the user network or cannot be allocated by the DHCP server on the user network. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 38: Troubleshooting By Error Code

    If you do have an 8 station indexer, then the error codes relate to this equipment. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 39: Sub System Description & Diagnostics

    Before embarking on a major inspection of the drive train, please ensure, other, more easily checked, variables have been exhausted. If in doubt, please request a visit from an XYZ Service Engineer. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 40 Sets the time in minutes between pumping cycles Time Set Lube Pump Sets the time in seconds for how long to pump for each Discharge Time cycle. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 41: Service Code 521

    Starting the Hardware Tester 1. Go into Service Codes and enter 521. 2. Press OK to confirm. Note you will lose DRO position, programmes etc. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 42 When checked, any changes on inputs will be highlighted – this is particularly useful if fault finding on your own (e.g. operating limit switches where you cannot see the display): XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 43 You can now turn on things like lube pumps and aux function outputs by checking the applicable box. 7.2.3.1 Spindle Section To run the spindle XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 44 Otherwise, change the computer module. 7.2.3.2 Servo Drive Section On Euro machines, SC521 provides a better way of checking encoder counts compared to code 131. !!WARNING!! XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 45 (and is actually a useful check of the safety function). • To disable the zero speed limit, check the Motion Allowed box: XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 46: Prototrak Control Pendant

    Emergency stop button (wired in series with the table guard E-stop button), • LCD Display, • Touch Screen, • Numeric keypad for data input, • Special function (critical) keys, such as: XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 47 User USB and networking (ethernet) ports. 7.3.2 Diagnostics The following Service codes are useful for diagnostic purposes: Code 81: Check key and LED functioning. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 48 KEY PRESS LED will light for the duration of any pendant key press PRESS (except for the critical keys). Varies. Double check with service code 81. Otherwise, replace the pendant. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 49: Prototrak Motion Control Computer

    Lube and coolant pump relays, Other machine electrical systems (e.g task lighting). • Euro safety circuits (for E-stop and Chuck guards). XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 50 Double check with service code 81 and also compare with the same COURSE- LED on the pendant, to see if the fault is with the computer module or 25 way cable. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 51 OFF key in DRO or TOOL TABLE, the enable will turn OFF for about ½ second to turn off the spindle. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 52 This signal can be forced on in service code 521. IN-TRQ Status signals from the spindle drive unit – see “Digital Outputs”, in IN-FLT Varies section 7.5.2 IN-RUN XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 53 (DRO, TOOL ENABLE Varies TABLE or RUN). Note, the 8-tool indexer servo is only enabled whilst changing tools (specifically; unclamped). XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 54 This signal can be forced on in service code 521. NFLT RPM=0 Status signals from the axes drive units – see “Digital Outputs”, in Varies section 7.6.2 RPM<X Each Input: XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 55 E-stop button wiring. • K1 feedback contacts on I/O NC ready connector: The E- stop cannot be reset if the circuit between RST-BT and XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 56 GRD-RST pressed and the guards are closed (assuming no faults in the E-stop or guards circuit). Diagnose faults as for GRD-RLY1 and GRD-RLY2. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 57 POWER RESET. Diagnose as for the NCRDY1/2 signals. LED ON indicates no faults with any axis or spindle drive unit. If DVRS-OK OFF, diagnose as per axis/spindle drive sections. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 58 LED is permanently ON or OFF as the scale is moved, check the Quill scale connections are OK, otherwise replace the encoder head. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 59 Computer Module. JOG X+ JOG X- Jog stick operation is more easily checked in SC521. Handwheel operation can be checked in SC132 or SC521. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 60 Type 1: • Guard Unlock (not used on RLX) • Coolant pump relay • Lube pump relay • Turret INDEX, • Turret Unclamp XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 61 Repair Procedures There are no user serviceable parts inside the computer module; repair is by replacement. XYZ offer factory refurbished, Service Exchange units. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 62: Spindle Drive System

    Disconnect the motor cable from the spindle drive before undertaking these measurements. Measure with the motor cable connected and then disconnected to determine if the fault lies in the motor cable or the motor itself. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 63 Stops the motor ENTER Key Selects all modes, parameters, settings, etc. Switches drive control between the operator LO/RE Selection Key (LOCAL) and the computer module XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 64 Programming mode Displaying input frequency (speed demand from Displaying output frequency computer module) or other parameter Information can be accessed through the various menus: XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 65 Ensure the spindle is safe before engaging local mode and keep all unauthorised personnel away from the spindle during testing. Close the door. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 66 20 RPM 415 RPM 40 RPM 1300 RPM Input 9.4Hz 198Hz 198Hz Frequency Input voltage 0.5V 0.3V (U1-13) (5%) (100%) (3%) (100%) Notes: XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 67 Some useful ones are: Monitor Name Description U1-10 Input Terminal Displays the status of the digital input control terminals Status XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 68 POWERED OFF. Resistance should be as follows. If out of specification, replace all resistors as a set. Also check the resistor fans are working correctly. • RLX1630, RLX 355: 50 ±5 ohm (2x100ohm wired in parallel, PN 5967) XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 69 For GA500 ensure there is a link between SC and SP. Inputs S6 and S7 are not used. All other inputs are wired as for the V1000. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 70 Connected, but not currently used. 3. Jog input: To enable jogging the chuck at a slow speed to assist gear change and chuck alignment for job loading XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 71 A1 is referenced to the AC (Analogue Common) terminal (which is connected to the control system GND/0DC reference inside the CM). Digital Outputs These outputs are monitored by LEDs on the computer module. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 72: Axes Servo System

    Servo Motor 13639 17647 Power 750W x1.25m: 17611 x1.25m: 17621 Servo Driver RLX425 x2m: 17612 x2m: 17622 x1.25m: 17647 Servo Motor 13639 x2m: 17661 XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 73 * 555 x 3m with 5mm pitch on Z ballscrew is 17624. 8 Station, Turret servo drive is: (200W): 17459 Servo Driver Parts XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 74 Faults can be cleared by pressing the Servo on button except for faults 4, 11, 23 through 29, 31 and 35, which require power to be cycled. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 75 The wiring connections of U, V, W (for servo motor AL031 Servo Off wiring error output) and GND (for grounding) are in error. Encoder over- AL035 Motor/Encoder over-temperature (>105°C) Servo Off Temperature XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 76 Other information can be displayed either by changing the value of P0-02 or by using the up/down button to scroll through the available display types: XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 77 NB: These displays are NOT dynamic; they only display a snapshot of the terminal status. See section 4.4 of the ASDA-B2 user manual for more information on monitor and diagnostics display. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 78 Digital Control Inputs See cable drawing 22443-8 for pin allocations. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 79: Safety Circuits (E-Stop & Spindle Guard)

    • Note: there is NO mechanical brake on the RLX780; and E-stop decel time is the same as the normal decel time. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 80 The relay should auto reset when the edge strips are no longer activated See reference section for the device instruction manual. • K1 and K9 relays XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 81 Both channels must make when the guards are closed Use LEDs on the computer module to check correct operation. • Computer Module Euro safety circuits: XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 82 XYZ Pn RPM) RLX1630 2.5s 29115-3 17318 5.0s RLX355 3.5s RLX425 6.0s 29115-4 18383 7.3s RLX555 6.0s RLX780 29115-6 18771 16s * 14.5s XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 83 OFF – check for 24VDC at 24VDC-F47. If no 24VDC, remove all loads to check for ▪ short circuit, otherwise change CM. If flashing, see other LEDs for nature of possible fault ▪ XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 84: Headstock And Tail Stock Assemblies

    Flow regulators are fitted to ensure the correct amount of oil is delivered to the different, moving parts of the axes. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 85 An oil level sight glass is fitted to the end of the gearbox (open the belt door to access the sight glass). Check oil level with the spindle off. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 86: Electronic Handwheels And Jogstick

    There are no user serviceable parts inside. Repair is by replacement. 7.11 Machine Electrical equipment See the machine electrical schematics (reference section, chapter 9) for wiring details of machine electrical equipment. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 87 (chapter 9) for details. Diagnostics is by inspection and standard electrical fault-finding techniques. No further information is given in this manual. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 88: Limit Switches

    9. See also the Spares and tooling website (accessible from our main website). You can also call the XYZ spares department for assistance. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 89: Prototrak Control Pendant

    XYZ Machine Tools stocks spare parts from the original equipment manufacturers to ensure correct performance in your machine. It is also the official ProtoTrak Control service centre in Europe. All service exchange units are refurbished to the original manufacturer’s specification and configuration using OEM components.

  • Page 90: Prototrak Motion Control Computer

    4. Remove the Machine ID key, STO delay jumper and turret jumper and keep in a safe place. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 91: Spindle Drive System

    (the charge light should be extinguished or at least quite dim). 4. Remove the front covers and disconnect all external wiring. Make a note of how the wires are connected first. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 92: Axes Servo System

    This approach will be difficult for the Z axis, due to the shortness of the belt. Aim to minimise the amount of deflection in the mid-point of the belt run. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...

  • Page 93: Headstock And Tail Stock Assemblies

    To assist in disassembly, spare part identification and re-assembly, illustrated parts lists are available. Refer to the Reference Section, chapter 9. If in doubt, please request a visit from an XYZ Service Engineer. XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 94 ASO Safety SKL 15-10TT Safety Strips – available ready (RLX 555x3m and Solutions assembled from XYZ 780) ELMON Rail 39-726 Safety Strip controller XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 95 Guard windows Derstrong LMT-C2A (original fitment) For protection against ejected Hamilton SCT 6-12 (spares) parts Erskine Jog Stick Euchner WKT1234VW With mechanical interlock XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 96 Delta, ASDA B2 manual: https://downloadcenter.deltaww.com/en- US/DownloadCenter?v=1 Elmon 39-726 manual (RLX780): https://www.asosafety.co.uk/downloads/manuals/elmon- relay-safety-relays/ Omron G9SE manual (K3): https://industrial.omron.co.uk/en/products/g9se#manual AutoLube manual: Programming manual: https://xyzmachinetools.com/customer-support/downloads- manuals/ XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 97 Service Code Safe Torque Off Torque (associated with torque limit input from spindle drive) Transmit Data (on serial comms between pendant and CM) XYZ Machine Tools XYZ Proturn Lathes with RLX CNC control: Safety, Maintenance, Service and Parts List Manual...
  • Page 98 This machine is designed to cut common, metallic engineering materials (such as steel and aluminium). DO NOT use to cut special materials (such as graphite, composites or abrasives) without agreement from XYZ Machine Tools. Any damage caused to the machine by processing such materials will not be covered by the warranty.

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