Projecta INTELLIJAY PM210-BT4J Instruction Manual

Projecta INTELLIJAY PM210-BT4J Instruction Manual

12v power management system

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INTELLI
12V POWER MANAGEMENT SYSTEM
P/No. PM210-BT4J
PM235J-2 Transformer Unit
®
PMD-BT4J Monitor
Need technical help?
Contact Projecta on 1800 294 294

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Summary of Contents for Projecta INTELLIJAY PM210-BT4J

  • Page 1 INTELLI ® 12V POWER MANAGEMENT SYSTEM PM235J-2 Transformer Unit PMD-BT4J Monitor P/No. PM210-BT4J Need technical help? Contact Projecta on 1800 294 294...
  • Page 2 IMPORTANT SAFETY INFORMATION Please read this manual thoroughly before use and store in a safe place for future reference. WARNINGS • Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charging • Before charging, read the instructions • For indoor use. Do not expose to rain •...
  • Page 3: Table Of Contents

    6.4.2 Daily maintenance 7. TROUBLE SHOOTING 7.1 PMD-BT4J Display on PM235J-2 Unit 7.2 Solving an 8032 Over Voltage Outage with the PM235J-2 Remote App 8. ADD-ON ACCESSORIES 8.1 PM235J-2 Accessory Range 8.2 Connecting & using Projecta add-on accessories 9. SPECIFICATION...
  • Page 4: Introduction

    1. INTRODUCTION PM210-BT4J system is a power management system designed for use in caravans or motor homes. These systems allow for easy installation and a user-friendly interface. PM210-BT4J system uses the PM235J-2 Transformer Unit, to which the circuits in the caravan or motor home are centrally wired.
  • Page 5: Features

    1.1 Features • Smart battery charger 12V 35A(30A for charging current) • Multistage adaptive charging algorithm • Active Power Factor Correction (PFC) charging • Temperature compensation charging • Voltage compensaton charging • Solar charge controller (PWM),30A • 14 built in fused outputs •...
  • Page 6: Pmd-Bt4J Touch Monitor (Pm235J-2 Only)

    1.2 PMD-BT4J Touch Monitor The PMD-BT4J Touch Monitor is a digital control center for the PM235J-2 transformer unit. See section 5.2 for operation of PMD-BT4J Touch Monitor. FEATURES: • T-Bus design (can be connected to multiple devices) • System monitoring •...
  • Page 7: Power Supply Mode

    NOTE: If your vehicle is fitted with a smart alternator, the VCR charge system (Variable Voltage or Temperature Compensating), the VCR charge system may not function correctly and a Projecta DCDC Charging system is recommended. Please contact Projecta for further information.
  • Page 8: Categorised Outputs

    2.6 Categorised Outputs The 14 outputs are categorised into groups and controls as per below: OUTPUTS DESCRIPTION POSSIBLE LOAD SUITABLE Relay controlled output with fuse, protected by main master Awning, Slide Out, Hot Water System (HWS), switch relay Pump Fused outputs, protected by master switch relay Lights, ventilation fan, TV etc.
  • Page 9: Structure And Installation

    3. STRUCTURE AND INSTALLATION 3.1 PM210-BT4J Power Management System 22 21 20 1918 16 15 14 13 12 11 10 Figure 8 Front panel of PM235J-2 Transformer Unit LABEL DEFINITION DESCRIPTION AC Mains AC input port Computer/IEC style plug socket Temp Sensor Comm port Temperature Sensor input...
  • Page 10 128 55 Figure 9 Dimension of PM235J-2 (Unit: mm) Installation: PM235J-2 can be installed on a horizontal surface or vertically on a wall. Please see following instructions: Ensure clearance on both sides of PM235J-2 unit upon installation. A recommended clearance of 5cm on each side.
  • Page 11: Water Tank Probes

    3.2 Water Tank Probes 3.2.1 PMWS400 Water Tank Probe Installation Figure 11 Dimension of PMWS400 (Unit:mm) Figure 12 Installation of PMWS400 3.2.2 PMWS200 Water Tank Probe Installation Figure 13 Dimension of PMWS200 (Unit:mm) Figure 14 Installation of PMWS200 3.3 Monitor...
  • Page 12: Wiring

    4. WIRING 4.1 Material CODE NAME MODEL/ P/No. ON LENGTH DRAWING Transformer Unit PM235J-2 Touch Monitor PMD-BT4J Monitor Fresh water tank 1 level sensor Not included and to be Fresh water tank 1 level sensor ordered PMLCDC Tap water tank level sensor separately Waste water tank level sensor Solar...
  • Page 13: System Schematic

    4.2 System Schematic PMWS200/ PMWS200/ PMWS400 PMWS400 PMWS200/ Outdoor Battery Temperature PMWS400 PMWS200/ Sensor and Terminal Temperature Sensor PMWS400 Voltage PMTS PMBS Fresh Water Fresh Water Tap Water Waste Water Tank 1 Tank 2 Tank Tank Level Sensor Level Sensor Level Sensor Level Sensor •...
  • Page 14: Preparation

    4.3 Preparation The PM210-BT4J system is designed with the concept of ‘Plug in and Play’ in mind. To complete the easy installation, a screw driver and DC cables are required. Follow Table 5 recommendation for minimum wiring size. CURRENT MINIMUM CABLE SIZE When running cables, if they pass through panels or wall, ensure the 0–5A 1.0mm...
  • Page 15: Display

    5. DISPLAY 5.1 PM235J-2 Transformer Unit P/No. PM335 Figure 22 An overview of PM235J-2 COLOUR STATUS DESCRIPTION Mains GREEN AC input OK AC disconnected Quick flashing (flash twice every second) AC input abnormal Vehicle Bat GREEN Alternator charging the house battery Slow flashing (flash once every second) Vehicle battery is >13.4V and is being charged by the AC...
  • Page 16: Pmd-Bt4J Touch Monitor

    5.2 PMD-BT4J Touch Monitor Switch UI Time Pump Switch Hot Water Service Switch House Battery SOC House Battery Time to go House Battery Current House Battery Capacity House Battery Voltage Night Mode Switch Water Tank 1 PWR Switch Water Tank 2 Water Tank 3 Waste Water Tank Figure 23 An overview of monitor...
  • Page 17: Operation

    6. OPERATION 6.1 Configuration on PM235J-2 Configuration of the battery type and capacity can be done through the PMD-BT4J Touch Monitor or the smart device app. 6.1.1 Load Remote Isolation Switch This function allows for the use of a remote ISO switch to turn ON/OFF the L2-L14 outputs. 6.2 Connecting to a Smart Device (Bluetooth) 1.
  • Page 18: Maintenance

    6.4 MAINTENANCE 6.4.1 Battery SOC Monitoring The PM235J-2 transformer unit features built-in state of charge (SOC) monitoring for the house battery. To ensure accurate display of this information on the PMD-BT4J Monitor and in the app, the following conditions must be adhered to: 1.
  • Page 19: Solving An 8032 Over Voltage Outage With The Pm235J-2 Remote App

    7.2 Solving a 8032 fault with the PM235J-2 Remote App If your system returns an 8032 fault, your lithium battery has returned a cell over-voltage protection and shut down charging. To correct, please set the ‘Solar Abs Voltage’ in your system settings to a lower value to prevent future warnings. 1: Select Battery Type Setting 2: Input Password “1999”...
  • Page 20: Add-On Accessories

    8. ADD-ON ACCESSORIES 8.1 PM235J-2 Accessory Range The PM235J-2 transformer unit supports a range of additional Projecta accessories as listed below: For details on how to connect these, refer to the connection diagram (Figure 25, page 22). SC520/SC540 20 AMP 60AMP PART No.
  • Page 21 PMTPMS PART No. PMTPMS x 4 (one for each tyre) TYRE PRESSURE MONITORING SYSTEM MODULE PART No. Receiver – PMTPMS-R Input 6-24V The Tyre Pressure Monitoring System (TPMS) monitors the RV’s tyre Working Current 3OmA pressure before and during the journey. Working Temperature -40°C –...
  • Page 22 Figure 25 PM210-BT4J Connection Diagram...
  • Page 23: Connecting & Using Projecta Add-On Accessories

    These devices are specifically designed to work with the Intelli-Jay systems to provide complete, real-time data of the systems performance on the APP or 4-inch display. Using the Projecta suite of accessories also ensures that each component is optimized to work with each other in a complete ecosystem and allows for easy diagnosis if any issues arise.
  • Page 24 Using a Projecta LB-HD battery also guarantees precise SOC and current of the battery on the monitor, which is vital in off-grid applications.
  • Page 25 8.2.4 SC CHARGER Get the most out of the caravan’s solar array using The Projecta SC range of MPPT Solar charge controllers. Connect the output of the solar controller to the Battery directly instead of connecting to the PM335J unit.
  • Page 26 8.2.6 PMLVL SENSOR PMLVL is a sensor for detecting the balance of the vehicle. This sensor detects the balance of the vehicle in real time to ensure ultimate safety and comfort. “Active button” After activating the PMSHUNT feature, if the system does not detect the PMLVL, the 9201 error code will be displayed. If this occurs, check whether the PMLVL is connected correctly.
  • Page 27: Specification

    8. SPECIFICATION MODEL PM235J-2 MODEL PM235J-2 ELECTRICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS Mains Nominal input voltage 240±10%VAC Battery Disconnect voltage AGM/GEL/WET 10.5VDC 50/60Hz Disconnect (default) (LVD) Power factor 0.95 LFP (LiFePO 11.2 VDC (Default) Input current at full 2.5A load Delay off time 60 sec Battery Vehicle battery...
  • Page 28 WARRANTY STATEMENT Applicable only to product sold in Australia Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic.,telephone (03) 9730 6000, fax (03) 9730 6050, warrants that all products described in its current catalogue (save and except for all bulbs and lenses whether made of glass or some other substance) will under normal use and service be free of failures in material and workmanship for a period of three (3) years (unless this period has been extended as indicated elsewhere) from the date of the original purchase by the consumer as marked on the invoice.

This manual is also suitable for:

Intellijay pm235j-2Intellijay pmd-bt4j

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