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Flavor Burst CTP 80BLD Equipment, Maintenance And Operations Manual

Soft serve blend system
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Flavor Burst
®
Soft Serve Blend System
Model CTP 80BLD
Equipment, Maintenance and
Operations Manual
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support,
contact one of our qualified distributors.
Warranty
An installation and warranty form is provided with every CTP 80BLD system, located inside the
CTP 80BLD unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst
©2024 Flavor Burst Company
All Rights Reserved
®
distributor.
Printed in July
Printed in
The United States of America

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Summary of Contents for Flavor Burst CTP 80BLD

  • Page 1 An installation and warranty form is provided with every CTP 80BLD system, located inside the CTP 80BLD unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS FCC Conformity Statement..…...………………………………………….………………...3 Introduction……………………………...………………………………………….………….4 Guidelines For The Best Blend......…...…………..………………………4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….5 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Daily Opening Procedures……..………………………….…….…..…….………..……...26 Sanitizing the Blending System………………………….….………………..…...…26 Assembling the Blending Assembly………………...…..………………………...…27 Installing the Blending System………………………………….……….……...…...28 Other items to check during opening procedures……………………………….…29 Daily Closing Procedures………………………………………….……………….………30 Removing the Blending System………………………………..……………...…...30 Disassembling the Blending Assembly………………..……………………….……31...
  • Page 3 Power Connections and Power Up……………………………………….…..…60 Installing Flavors and Priming Syrup Lines………………………...………..…...…61 Color Touch Panel Overview.…….………………..…………………………..……….…64 Quick Reference Guide for Color Touch Panel Setup..…..……...…….………….64 Testing the CTP 80BLD System………..…….………………………..…...…..…65 Directory of Cleaning Procedures……………………………...………………..…….….68 Parts Replacement Schedule………...………………….………………..….……………69 Recommended Maintenance Items Replacement Schedule………………..…..…70 Alternate Parts and Kits by Freezer Model……………………………...……...…..….70...

  • Page 4: Fcc Conformity Statement

    FCC Conformity Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    GUIDELINES FOR THE BEST BLEND Congratulations on your purchase of a The Blend system mixes concentrated syrup CTP 80BLD series flavoring system! As a food with base product in a very small area, and in a and beverage provider, your customers are very short amount of time.

  • Page 6: Environmental Notices

    1.6 meters from the injury from blade contact. floor. The CTP 80BLD cabinet system must be NOTE: Operations Manual subject to placed on a level surface capable of supporting change. Contact your local distributor for most at least 220 lbs of weight.
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  • Page 8: Parts Identification/Function

    General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY WITH ELE 906A Flavor Burst unit command center. BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. INJ 424-BLD FLAVOR BLEND ASSEMBLY Blends syrups into the product.
  • Page 9 General System Overview Figure 1...
  • Page 10 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Control system for the unit. CAB 135R-A RIGHT SIDE PANEL Holds tray support brackets and panel brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, secures FAS 2024 8-32 X 1/4 PAN HEAD sides.
  • Page 11 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Provides spacing between cabinet base and RUB 618 RUBBER BUMPER WITH WASHER table. Attaches to screw and holds rubber bumper FAS 2035 8-32 NUTS - EXT. LOCK WASHER in place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper.
  • Page 12 Blending Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION FLAVOR BLEND ASSEMBLY WITH INJ 424-BLD SYRUP LINES, ADAPTER, & Transports and blends syrup into product. BRACKET Connects flavor line to inject syrups into INJ 422C BLENDING HEAD ASSEMBLY product.
  • Page 13 Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches Blending Assembly to freezer ADPT 101A BLENDING ADAPTER W/ O-RINGS door. Creates tension to secure adapter to freezer 11A RUB 642 ADAPTER O-RING 1 ea. door. 11B RUB 640 FLAT ADAPTER GASKET 1 ea.
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  • Page 15 Blending Assembly and Related Parts Figure 3...
  • Page 16 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SOFT SERVE SYRUP PUMP lines. Pumps syrup from flavor bags to flavor SYR 307 PERISTALTIC SYRUP PUMP 1 ea. lines.
  • Page 17 Syrup Pump and Related Parts Figure 4...
  • Page 18 CLEAR TUBING Transports sanitizer to Pump Flush Adapter. Holds sanitizer solution and delivers it to the SAN 740 SANITIZER TANK ASSEMBLY Flavor Burst cabinet and Blending Assembly. 12A SAN 701 SANITIZER TANK 1 ea. Holds sanitizer solution. HAND PUMP ASSEMBLY-FLUTED 12B SAN 734 1 ea.
  • Page 19 Sanitizer Pump and Related Parts Figure 5...
  • Page 20 8-32 X 1/2" PAN HEAD Secures various parts within the top of unit. MIS 3150 FLAVOR BURST LOGO DECALS Displays Flavor Burst trademark logo. CAB 156 CONNECTOR SHIELD Protects power cables from liquids. Provides a power connection to the outside...
  • Page 21 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects the external rotor cable to the ELE 930 INTERNAL ROTOR CABLE electronics board. FAS 2008 4-40 X 3/8" PAN HEAD SCREW Attaches the ethernet plate to the panel. MIS 3216 CLOSURE PLUG 5/8 INCH Closes up extra opening in the base panel.
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  • Page 23 Electronic Parts and Connections Figure 6...
  • Page 24 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – SOFT SERVE FOR “BLD” SYSTEMS: Houses extra spare SPR 5800BLD BLEND parts and wear items. ELE 430-RE-1 SPIGOT SWITCH Activates Blending Assembly. RUB 601 9-POS DUCKBILL CHECK VALVE Provides sealed cavity and prevents leakage.
  • Page 25 Spare Parts Kit Figure 7...
  • Page 26 PAGE INTENTIONALLY LEFT BLANK...

  • Page 27: Daily Opening Procedures

    3. Remove each part from the sanitizer DAILY OPENING PROCEDURES solution. Place the items on a sanitary tray to air dry. ADDITONAL PRODUCTS & SUPPLIES REQUIRED: - STERA-SHEEN® GREEN LABEL SANITIZER - DAWN® DISH SOAP - APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES. (CONTACT YOUR LOCAL DISTRIBUTOR FOR RECOMMENDED PRODUCTS AND SUPPLIES).

  • Page 28: Assembling The Blending Assembly

    6. The following do not need to be sanitized on 2. Install the Blending Head onto the Gear Box a daily basis as part of the daily opening and rotate off-center to secure. procedures. However, inspect these areas and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: ...

  • Page 29: Installing The Blending System

    Installing the Blending System 4. Ensure the Blending Assembly is resting level and horizontal. Tighten the hinge nut and then connect the Drive Motor cable to 1. Install the spout adapter assembly, the Motor. complete with o-ring(s), onto the freezer spout.

  • Page 30: Other Items To Check During Opening Procedures

    These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to check on the Flavor Burst system during ® opening procedures. These areas should be checked and adjusted if necessary.

  • Page 31: Daily Closing Procedures

    2. Rotate the 9-Tube Assembly coupler until it DAILY CLOSING PROCEDURES unlocks and is able to slide out of the Blending Head syrup line opening. ADDITONAL PRODUCTS & SUPPLIES REQUIRED: - STERA-SHEEN® GREEN LABEL SANITIZER - DAWN® DISH SOAP - APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.

  • Page 32: Disassembling The Blending Assembly

    6. Remove the spout adapter by gently prying Disassembling the Blending Assembly it off with a flat tool. 1. Rotate the Drive Motor to unlock and remove the Drive Motor from the Gear Box. 7. Remove any o-rings and/or gaskets from the inside and outside the adapter body.

  • Page 33: Sanitizing The Blending System

    Sanitizing the Blending System 5. When the Gear Box has soaked for at least 5 minutes, brush and clean all exposed 1. Prepare detergent water by mixing several surfaces and openings with warm detergent drops of Dawn dish soap with a gallon of water and rinse thoroughly with warm water ®...
  • Page 34 8. Remove each part from the sanitizer 12. Clean, rinse and dry the surfaces of the solution. Place the items on a sanitary tray Drive Motor and exposed surfaces of the to air dry. cabinet using warm detergent water, warm water (108°F / 42°C), and single service towels.

  • Page 35: Replacing The Syrup Flavors

    5. Press and hold the center logo on the installed as previous flavors become empty. Touch Panel to access the Flavor Burst However, you may change flavors periodically Maintenance Menu. If the screen asks for a as desired.
  • Page 36 7. Press the flavor of the line to be flushed and 11. Lifting up with the bag fitment, press the follow the instructions outlined on the Touch center pin of the bag fitment valve and Panel screen to flush the syrup line. gently press on the bag to release any excess air.
  • Page 37 15. Once the flushing process has completed, 19. Repeat Steps 3-18 for any additional flavors disconnect Pump Flush nozzle from the that are being changed out. syrup bag connector. Return the Pump Flush Adapter to its place in the cabinet. 20.
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  • Page 39: Scheduled Maintenance

    AMBIENT TEMPERATURES BETWEEN 60 AND 80 DEGREES FAHRENHEIT. UNIT SHOULD NEVER BE EXPOSED TO FREEZING TEMPERATURES. NOTE: SOME FLAVOR BURST SYSTEMS HAVE A SMALLER SANITIZER TANK. IF Clean-In-Place (CIP) Procedure YOUR TANK RUNS OUT OF SOLUTION DURING THE CIP PROCESS, REFILL IT...
  • Page 40 3. Prepare detergent water by mixing several 7. Disconnect the syrup bag connectors from drops of Dawn dish soap with a gallon of the syrup bags. ® warm water (108°F / 42°C). 4. Rotate the 9-Tube Assembly coupler until it unlocks and remove it from the Blending Head syrup line opening.

  • Page 41: Cip - Phase 2: Flush

    10. Press and hold the center logo on the the third, and so on until all the lines have Touch Panel to access the Flavor Burst been flushed. While the lines are flushing, Maintenance Menu. If the screen asks for a proceed to “Phase 3: Clean”...

  • Page 42: Cip - Phase 3: Clean

    CIP – Phase 3: Clean 18. Clean the exposed surfaces of the bag fitment and the syrup bag connector with 15. Brush and clean the Gear Box, Blending warm detergent water. Brush the bag Head, Gear Cartridge, spout adapter, fitment with the medium brush and the gasket and/or o-rings, syrup line manifold, Connector with the small brush.

  • Page 43: Cip - Phase 4: Reassemble

    CIP - Phase 4: Reassemble 24. Push the coupler nut into the coupler body and rotate the coupler body until motion 21. Reconnect the syrup lines and bags of stops to secure. syrup by pressing the syrup bag connector 26179 onto the bag fitment valve.

  • Page 44: Filling The Sanitizer Tank

    NOTE: DO NOT USE PLAIN WATER IN THE TANK. NOTE: DO NOT USE OTHER CLEANING AGENTS IN THE TANK UNLESS APPROVED BY FLAVOR BURST. MANY AGENTS, INCLUDING BLEACH WATER, LOSE POTENCY IN AS LITTLE AS A FEW HOURS. NOTE: NO PRESSURE IS NEEDED IN THE SOME AGENTS MAY BE TOO STRONG AND TANK DURING NORMAL OPERATIONS.

  • Page 45: Priming The Syrup System

    Only the syrup lines directly involved will require this process. 1. Press and hold the center logo on the Touch Panel to access the Flavor Burst Maintenance Menu. If the screen asks for a NOTE: GO TO THE “SETUP TRAYS AND password, enter the password.

  • Page 46: Miscellaneous Cleaning Procedures

    4. Submerge the Blending Head and the new Miscellaneous Cleaning Procedures replacement o-rings in sanitizer solution for at least 5 minutes. The following parts of the CTP 80BLD do not require daily cleaning. Inspect these areas periodically and clean if necessary according to instructions.

  • Page 47: Inside The Cabinet

    Inside of the Cabinet Blending Assembly Suspension Bracket 1. If necessary, disconnect the syrup bag 1. Remove the bracket from the Blending connectors from the bags and remove the Assembly and disassemble it. syrup trays for better access. 2. Clean the bracket parts using warm detergent water and brush if necessary, 2.

  • Page 48: Touch Panel And Mounting Bracket

    Touch Panel and Mounting Bracket Winterizing the Unit ® If you will not be using your Flavor Burst 26147 system during the off-season or other extended periods of time, you should winterize the CTP 80BLD system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
  • Page 49 Connect the Pump Flush Adapter to the next bag connector. 8. Press and hold the center logo on the Touch Panel to access the Flavor Burst Maintenance Menu. If the screen asks for a NOTE: THE FLUSH FUNCTION WILL password, enter the password.
  • Page 50 12. Repeat Steps 10 and 11 for the second line, then the third, and so on until all the lines have been cleared of sanitizer solution. 13. When all lines have been emptied, return the Pump Flush Adapter to the position under the trays.

  • Page 51: Equipment Setup

    EQUIPMENT SETUP Bracket ADDITONAL PRODUCTS & SUPPLIES The Touch Panel is the control unit for the REQUIRED: Flavor Burst ® system. Normal operating functions are performed using the Touch Panel - ENVIROKLEEN NO-RINSE CLEANER & and the freezer draw handle. The Touch Panel...
  • Page 52 4. Measure and mark with a pencil the center 7. Connect the ethernet cable to the “DRIVER of the freezer within that cleaned area. BOARD 1” ethernet port behind the Touch Measure and mark the center of the base Panel screen. plate of the mounting bracket assembly.
  • Page 53 10. Insert the hex bolts through the Touch 13. To adjust the height or angle of the Touch Panel plate arms from the outside, through Panel, loosen the hex bolts and lock nuts the upright slots of the anchor bracket. and move the Touch Panel into the desired Secure the bolts with the lock nuts with the position.

  • Page 54: Draw Switch Options

    Draw Switch Options Installing the Draw Handle Switch When the draw spout is activated, the switch relays the signal to the Flavor Burst ® system, telling it to activate the pumps and syrups as product is drawn from the spout. The Flavor Burst system includes two options for the draw switch.

  • Page 55: Sanitizing The Blending System

    Sanitizing the Blending System 5. Place the 9-Tube Assembly and manifold cap on a sanitary tray to dry. If the Blending Assembly is already assembled, disassemble it according to instructions in the DAILY CLOSING PROCEDURES. 1. Prepare sanitizer solution by mixing half a packet (1 oz) of Stera-Sheen®...

  • Page 56: Installing The Spout Adapter

    Installing the Spout Adapter Recommended Blending Assembly Mounting Positions Every CTP 80BLD system ships with two common spout adapters. The ADPT 8750-A The suspension bracket helps stabilize the adapter fits most Taylor Crown Series freezers. Blending Assembly on the freezer. When It has two o-rings.

  • Page 57: Installing The Blending Assembly On A C706/707/708/709 Freezer

    (B) When possible, install the 9-Tube Assembly Installing the Blending Assembly on a on the side of the freezer with the INTAKE C706/707/708/709 Freezer vents, with the rest of the Blending 1. Determine how the Blending Assembly will Assembly on the opposite side. Typically, be positioned on the freezer.

  • Page 58: Installing The Blending Assembly On Other Freezers

    5. Install the Gear Cartridge and Blending 8. Turn the Blending Head syrup port towards Head onto the Gear Box and rotate the the 9-Tube Assembly. Insert the manifold head to lock it in. Then attach the Blending into the Blending Head syrup port and rotate Head to the spout adapter, rotating the it until motion stops to secure.
  • Page 59 3. Clamp the Blending Assembly’s suspension 7. Use the thumb screw to adjust the bracket bracket hooks around the door post so that vertically so that it supports the Blending the Blending Assembly is on the preferred Assembly in a level position. side of the freezer.

  • Page 60: Mounting The Tube / Cable Casing Assemblies

    Mounting the Tube / Cable Casing 4. Swing the casing cover outward. Assemblies 26463 The CTP 80BLD includes cable casing assemblies. One is to house and hold the 9- Tube Assembly level with the Blending Assembly. The other casing is for channeling the Touch Panel power cord to the back of the unit and out of the way.

  • Page 61: Installing And Filling The Sanitizer Tank

    The sanitizer tank system delivers solution to ® front to back. Clean this area with warm specific areas of the Flavor Burst system such detergent water, rinse with warm water as the Blending Head and syrup lines during (108°F / 42°C), and dry with a single service...

  • Page 62: Connecting The Unit Syrup Line

    1. Insert one end of the sanitizer tube into the 2. Remove the 9-hole gasket from the end of fitting located at the back of the cabinet. the 9-Tube Assembly line. Spray the end of the 9-Tube Assembly, the gasket, and the end of the lead with sanitizer solution.

  • Page 63: Power Connections And Power Up

    Once the cables have been attached and the unit is turned on, the CTP 80BLD can remain on during normal operations from day to day. It does not need to be turned off unless it is being serviced or moved, or unless it is not used for a long period of time.

  • Page 64: Installing Flavors And Priming Syrup Lines

    Installing Flavors and Priming Syrup Lines 5. Select a numbered tray to correspond with the flavor you have chosen. Each flavor for the CTP 80BLD system is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions 6.
  • Page 65 SCHEDULED MAINTENANCE section The Clean-In- Place procedure must be done during the initial setup of the CTP 80BLD to ensure all the parts and syrup lines are sanitized and ready for use. 11. After all four phases of the CIP Procedure are complete, follow the instructions in the section Filling The Sanitizer Tank (page 43).
  • Page 66 PAGE INTENTIONALLY LEFT BLANK...

  • Page 67: Color Touch Panel Overview

    4. Under the section “Maintenance Functions”, you can adjust how long it takes the unit to The CTP 80BLD system is simple to use with flush or prime before it automatically shuts the Touch Panel selection of flavors. More than off.

  • Page 68: Testing The Ctp 80Bld System

    Testing the CTP 80BLD System 1. Make your serving selections on the screen. Once the system is enabled to dispense flavors, test each flavor to ensure they all dispense properly and that the Blending Assembly operates correctly. Draw several servings...
  • Page 69 2. MANUAL DRAW: Hold a container under 3. Evaluate your serving for both appearance the spout to catch flavor product. Pull the and taste. Look and taste the serving to draw handle down to dispense product. If ensure the syrup level is acceptable. Draw you have the timed servings enabled, draw servings of the other flavors to evaluate the serving until the system sounds a beep...
  • Page 70 5. If the white cap option is enabled, see if 7. Make any other adjustments to settings in syrup product has cleared the Blending the Maintenance Menu settings as needed. Head. Make sure there is not too much unflavored product at the top of your serving.

  • Page 71: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the CTP 80BLD are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.

  • Page 72: Parts Replacement Schedule

    The following schedule has been prepared as a reference for maintaining the wear items used with the CTP 80BLD system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.

  • Page 73: Recommended Maintenance Items Replacement Schedule

    RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE The following maintenance tools are recommended utensils for CTP 80BLD system cleaning procedures. These items are not included with the system but are available through your local Taylor Company distributor. Suitable alternatives for these Taylor maintenance items may be available through your distributor.

  • Page 74: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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