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Flavor Burst TS 80BLD Manual

Soft serve blend system
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Flavor Burst
®
Soft Serve Blend System
Model TS 80BLD
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every TS 80BLD system, located inside the
TS 80BLD unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
®
your local authorized Flavor Burst
distributor.
©2016 Flavor Burst Company
Printed in June
Printed in
All Rights Reserved
The United States of America

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Summary of Contents for Flavor Burst TS 80BLD

  • Page 1 An installation and warranty form is provided with every TS 80BLD system, located inside the TS 80BLD unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Parts Identification/Function……...……………………….……..…..……….……..….…..5 Daily Opening Procedures……..………………………….…….…..…….………..……...22 Sanitizing the Blending System……………………………….……………...…...…22 Assembling the Blending Assembly………………...…………………………..…23 Installing the Blending System………………………………….……………..…...24 Other items to check during opening procedures……………………………….…25 Daily Closing Procedures………………………………………….……………….………26 Removing the Blending System………………………………...………….…...…...26 Disassembling the Blending Assembly…………………………………..…….……27 Sanitizing the Blending System…………………………………..……..……...…..27 Replacing the Syrup Flavors…………...…………………………..…….………...……...30 Scheduled Maintenance…………...……………………………….…….………...…...….36...
  • Page 3 Power Connections and Power Up……………………………………….…..…59 Installing Flavors and Priming Syrup Lines………………………...……….…...…60 Touchscreen Operations…………...…….……………………………………..……...…62 Calibrating the Touchscreen……………..….…………………………………….…62 Enabling the TS 80BLD System………………………………….……………….…63 Testing the TS 80BLD System………………………..………….………..…...…65 Draw Mode Options………………………………………………….………..…….66 Enabling the Standard Manual Draw Mode…………......…67 Dispensing Product – Standard Manual Draw Mode……………….…..…68 Enabling the Timed Serving Size Draw Mode……………………..……….69...
  • Page 4 PAGE INTENTIONALLY LEFT BLANK...

  • Page 5: Introduction

    DO NOT operate the system with larger The TS 80BLD series system is an add-on to a soft serve freezer designed to blend fuses than specified on the system data label. concentrated flavorings throughout soft serve Failure to follow this instruction may result in product as it is dispensed.

  • Page 6: Parts Identification/Function

    General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 805A TOUCHSCREEN ASSEMBLY Flavor Burst unit command center. ELE 434 POWER CABLE Supplies the electronics board with power. INJ 424BLD BLENDING ASSEMBLY Blends syrups into the product. STAINLESS TUBE / CABLE CASING...
  • Page 7 General System Overview 26001 Figure 1...
  • Page 8 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. Holds tray support brackets and panel CAB 135R-A RIGHT SIDE PANEL brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, FAS 2024 8-32 X 1/4 PAN HEAD secures sides.
  • Page 9 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION 1/4" X 1/4" BLKHD (PUSH-TO- FIX 1033 Connects Sanitizer Tank tube to the unit. CONNECT) Transports sanitizer solution from tank to TUB 803 TUBING-PER FOOT pump. Attaches the bottom of the inner and side CAB 133 BASE PANEL panels.
  • Page 10 Blending Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION FLAVOR BLEND ASSEMBLY WITH INJ 424BLD SYRUP LINES, ADAPTER, & Transports and blends syrup into product. BRACKET Connects flavor line to blend syrups into INJ 422C BLENDING HEAD ASSEMBLY product.
  • Page 11 Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION BLENDING MOTOR ASSEMBLY – 10 INJ 330HSB Powers Blending system. 7500 RPM Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY distribution. ACCESSORY MOUNTING BRACKET FAS 2023 1 ea.
  • Page 12 PAGE INTENTIONALLY LEFT BLANK...
  • Page 13 Blending Assembly and Related Parts 26003 Figure 3...
  • Page 14 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SOFT SERVE SYRUP PUMP lines. Pumps syrup from flavor bags to flavor SYR 307 PERISTALTIC SYRUP PUMP 1 ea. lines.
  • Page 15 Syrup Pump and Related Parts 26004 Figure 4...
  • Page 16 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 17 Sanitizer Pump and Related Parts 26005 Figure 5...
  • Page 18 ELE 506TS TOUCHSCREEN ROTOR CABLE ASSEMBLY 1 ea. Connects the drive motor to Touchscreen. ELE 805 TOUCHSCREEN SUB-ASSEMBLY 1 ea. Control center for the Flavor Burst system. TOUCHSCREEN CONTROLLER CABLE ELE 215TS 1 ea. Activates the rotor and switch connections.
  • Page 19 Electronic Parts and Connections 26006 Figure 6...
  • Page 20 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – SOFT SERVE Houses extra spare parts and wear SPR 5800BLD BLEND items. Rotates product for even syrup INJ 321C GEAR CARTRIDGE distribution. Provides sealed cavity and prevents RUB 601 9-POS DUCKBILL CHECK VALVE syrup leakage.
  • Page 21 Spare Parts Kit 26007 Figure 7...
  • Page 22 PAGE INTENTIONALLY LEFT BLANK...

  • Page 23: Daily Opening Procedures

    DAILY OPENING PROCEDURES 3. Remove each part from the sanitizer solution. Place the items on a sanitary tray to air dry. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM 26067 THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.

  • Page 24: Assembling The Blending Assembly

    Assembling the Blending Assembly 6. The following do not need to be sanitized on a daily basis as part of the daily opening procedures. However, inspect these areas The two Blending Head o-rings and the Gear and if necessary, clean according to Cartridge are wear items and will need to be instructions in the SCHEDULED replaced periodically.

  • Page 25: Installing The Blending System

    Installing the Blending System 5. Ensure that the Blending Assembly is level horizontally and make any adjustments to The Spout Adapter o-ring is a wear item and the Suspension Bracket as needed using will need to be replaced periodically. Check for the adjustment hand knob.

  • Page 26: Other Items To Check During Opening Procedures

    These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.

  • Page 27: Daily Closing Procedures

    DAILY CLOSING PROCEDURES 3. Disconnect the Drive Motor cable from the Drive Motor. NOTE: YOUR HANDS SHOULD BE CLEANED 26049 AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES. CONTACT YOUR LOCAL DISTRIBUTOR FOR RECOMMENDED SUPPLIES.

  • Page 28: Disassembling The Blending Assembly

    Disassembling the Blending Assembly Sanitizing the Blending System 1. Rotate the Drive Motor to unlock and 1. Mix approved detergent with warm water remove the Drive Motor from the Drive according to manufacturer’s instructions. Assembly Gear Box. Also prepare approved sanitizer solution according to manufacturer’s instructions.
  • Page 29 5. When the Drive Assembly Gear Box has 8. Remove each part from the sanitizer soaked for at least 5 minutes, brush and solution. Place the items on a sanitary tray clean all exposed surfaces and openings to air dry. with detergent water and rinse thoroughly.
  • Page 30 12. Clean, rinse and dry the surfaces of the Drive Motor, the Touchscreen, and exposed surfaces of the cabinet using detergent water, clean water, and single service towels. CLEAN 26014 Detergent RINSE Water 13. The 9-Tube Assembly coupler and tubes do not need to be sanitized on a daily basis.

  • Page 31: Replacing The Syrup Flavors

    4. Disconnect the Syrup Bag Connector from REPLACING THE SYRUP FLAVORS the syrup bag being changed. Remove the syrup bag lock and Syrup Bag Adapter and NOTE: BE SURE TO PLACE A CONTAINER place them in detergent water. UNDER THE BLENDING HEAD TO CATCH 26059 THE PRODUCT AND SANITIZER SOLUTION.
  • Page 32 8. Press the WATER / SYRUP FLUSH key. 11. To flush the syrup line, press the START / STOP key. Sanitizer solution will begin to 26544 clear out the syrup line. Maintenance Back Done 26255 Timing Settings Adjust Dispense Rate Chocolate Menu Setup Serving Counter...
  • Page 33 14. Select the flavor you wish to use, then place 18. Make sure the syrup bag is settled neatly the bag on the table with the fitment up and into the tray, and then install the loaded tray remove the dust cap. into the cabinet.
  • Page 34 22. Once the flush process has completed the 25. If the newly installed bag has the direct full 15 minute flush, press the BACK key to connect nozzle fitment, skip to Step 28. If return to the Water / Syrup Flush menu you have a wide bag fitment that requires a screen.
  • Page 35 29. Repeat Steps 3-28 for any additional flavors 34. The system is now in the Prime Syrup that are being changed out. function mode. 26583 Back Prime Syrup Pump Done 30. After the syrup line in sanitized, select Injector Flush “Priming Functions”...
  • Page 36 38. When all the syrup lines with replaced flavors have been primed, press the INJECTOR FLUSH key to clean the Blending Head. 26250 Injector Flush 39. Press DONE to exit the Prime Syrup Pump mode and return to the main screen. 26508 Done...

  • Page 37: Scheduled Maintenance

    CIP - Phase 1: Prep SCHEDULED MAINTENANCE 1. Mix approved detergent with warm water The following procedures are performed less according to manufacturer’s instructions. frequently than daily or as needed. 2. Ensure the Sanitizer Tank is filled with fresh NOTE: YOUR HANDS SHOULD BE CLEANED approved sanitizer solution according to AND SANITIZED BEFORE YOU PERFORM manufacturer’s instructions (no more than 2...

  • Page 38: Cip - Phase 2: Flush

    CIP - Phase 2: Flush 6. Disconnect the Syrup Bag Connectors from the syrup bags. For any syrup bags with NOTE: THE FOLLOWING CLEAN-IN-PLACE wide fitments, remove all the syrup bag locks and Syrup Bag Adapters and place PROCEDURE SHOULD BE COMPLETED them in detergent water.
  • Page 39 11. Press the WATER / SYRUP FLUSH key. 15. Once the flush process has completed the full 15 minute flush, press the BACK key to 26544 return to the Water / Syrup Flush menu Maintenance Back Done screen. Disconnect the Pump Flush Adapter.

  • Page 40: Cip - Phase 3: Clean

    CIP – Phase 3: Clean 21. Gravity allows the sanitizer solution to flow through the adapter, sanitizing the area that 18. Brush and clean the Gear Box, Blending is normally closed. Head, Gear Cartridge, Spout Adapter, 26274 Syrup Bag Adapter, Locks, Syrup Line Manifold, Manifold cap, Duckbill Check Valve, and Coupler Body with detergent water.

  • Page 41: Cip - Phase 4: Reassemble

    CIP - Phase 4: Reassemble 25. If the 15-minute flush procedure is finished and the Pump Flush Adapter is NOTE: SYRUP BAGS MANUFACTURED IN disconnected from the syrup line, clean and sanitize the bag fitment and the syrup 2016 AND LATER HAVE A NEW DIRECT connector with detergent water.
  • Page 42 30. Reconnect the syrup lines and bags of 33. Carefully align the pins of the Syrup Line syrup by pressing the Syrup Bag Connector Manifold with the Syrup Line Connector and onto the Syrup Bag Adapter valve. insert the end of the 9-Tube Assembly fully into the Coupler.

  • Page 43: Priming The Syrup System

    Priming the Syrup System NOTE: IF THE FLAVORS INSTALLED ARE DIFFERENT THAN THE FLAVORS ON THE Priming the syrups is necessary when first MENU, YOU WILL NEED TO CHANGE THE installing the flavors, after the Clean-In-Place TOUCHSCREEN MENU LABEL FOR THAT procedure, when an individual flavor or multiple SYRUP LINE.

  • Page 44: Refilling The Sanitizer Tank

    Sanitizer Tank. The tank system delivers solution to specific areas of the ® Flavor Burst system such as the Blending Head and syrup lines during certain functions. In order to utilize these clean-in-place functions, keep an adequate supply of approved sanitizer solution in the Sanitizer Tank at all times.

  • Page 45: Replacing Blending Head O-Rings

    Replacing Blending Head O-Rings 4. Place the Blending Head and the new replacement o-rings in an approved The Blending Head o-rings are wear items and sanitizer solution and soak for at least 1 will need to be replaced periodically. Always minute.

  • Page 46: Miscellaneous Cleaning Procedures

    Miscellaneous Cleaning Procedures Inside of the Cabinet The following parts of the TS 80BLD do not 26144 CLEAN require daily cleaning. Inspect these areas periodically and clean if necessary according to Detergent instructions. RINSE Mix approved detergent with warm water Water according to manufacturer’s instructions.

  • Page 47: Blending Assembly Suspension Bracket

    Blending Assembly Suspension Bracket 9-Tube Assembly Syrup Lines CLEAN 26145 CLEAN 26143 Detergent Detergent RINSE RINSE Water Water SANITIZE 1. Remove the Bracket from the Blending 1. If it is necessary, follow instructions in Assembly and disassemble it. ‘Phase 1’ and ‘Phase 3’ of the Clean-In- Place procedure to clean and sanitize the 2.

  • Page 48: Winterizing The Unit

    Winterizing the Unit 5. Empty the Sanitizer Tank and return the tank to the unit. ® If you will not be using your Flavor Burst 26246 system during the off-season or other extended periods of time, you should winterize the...
  • Page 49 9. Press MAINTENANCE. 13. With a container under the spout, press the START / STOP key and allow syrup line to 26531 clear the sanitizer solution. Exit Setup and Maintenance 26258 Maintenance Start / Stop System Setup 10. Press the WATER/SYRUP FLUSH key. 26544 14.
  • Page 50 18. Ensure the Blending Assembly and other parts are cleaned for off-season storage according to DAILY CLOSING PROCEDURES and SCHEDULED MAINTENANCE sections. 26010 NOTE: DO NOT OPEN OR DISASSEMBLE THE DRIVE ASSEMBLY GEAR BOX. 19. When opening next season, be sure to perform the Clean-In-Place procedure again to sanitize all pumps before recharging the system with syrups.

  • Page 51: Equipment Setup

    AND SANITIZED BEFORE YOU PERFORM The Touchscreen is the control unit for the THE FOLLOWING PROCEDURES. ® Flavor Burst system. Normal operating functions are performed using the Touchscreen NOTE: INSPECT ALL WEAR ITEMS AND and the freezer draw handle. The Touchscreen REPLACE IF NECESSARY.
  • Page 52 3. Use the ampule provided to prime the area 6. When the plate has had time to cure, mount within the markings before mounting the the Touchscreen Assembly back onto the Touchscreen bracket. plate. Tighten the hand knobs to secure. 26120 26127 AMPULE...

  • Page 53: Sanitizing The Blending System

    8. For freezers with a flat draw-handle bar, an 3. Remove each part from the sanitizer external switch assembly is included in the solution. Place the items on a sanitary tray spare parts kit. To install this Spigot Switch to air dry. assembly, simply clip the Switch Bracket 26067 onto the handle and slide it up the handle...

  • Page 54: Assembling The Blending Assembly

    Assembling the Blending Assembly Installing the Spout Adapter 1. Place the Gear Cartridge into the Drive Every TS 80BLD system ships with two Assembly Gear Box so that the gear teeth common spout adapters. The ADPT 8750TA line up with the gear inside the Gear Box.

  • Page 55: Installing The Blending System And Suspension Bracket

    Installing the Blending System and 2. Rearrange the Suspension Bracket Suspension Bracket assembly so that it is placed on the outer side of the Blending Assembly, with the The Suspension Bracket helps stabilize the open end of the bracket hook facing toward Blending Assembly on the freezer.
  • Page 56 4. Connect the Drive Motor cable to the Drive 7. Tighten the thumb nut and screws to secure Motor. the Suspension Bracket. 26048 NOTE: THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE DRIVE ASSEMBLY GEAR BOX DURING INITIAL SET-UP AND DOES NOT NEED TO BE REMOVED DURING OPENING OR CLOSING PROCEDURES UNLESS IT REQUIRES A MORE THOROUGH CLEANING.

  • Page 57: Mounting The Tube / Cable Casing Assemblies

    Mounting the Tube / Cable Casing 3. Swing the Casing cover outward. Assemblies 26463 The TS 80BLD includes two stainless steel casing assemblies. One is to house and hold the 9-Tube Assembly level with the Blending Assembly. The other Casing is for channeling the Touchscreen power cord to the back of the unit and out of the way.

  • Page 58: Connecting The Unit Syrup Line

    Connecting the Unit Syrup Line 6. Install the screw to secure the Assembly. 26466 The syrup lines attached at the lower back of the cabinet connect the eight bags of syrup to the Blending Assembly, with the ninth tube connecting the Sanitizer Tank to the Blending Assembly.

  • Page 59: Installing And Filling The Sanitizer Tank

    Sanitizer Tank. The tank system delivers solution to specific areas of the ® Flavor Burst system such as the Blending Head and syrup lines during certain functions. In order to utilize these clean-in-place functions, keep an adequate supply of approved sanitizer solution in the Sanitizer Tank at all times.

  • Page 60: Power Connections And Power Up

    Once the connections have been made and the 5. Activate the unit by pressing the “|” end of unit is turned on, the TS 80BLD can remain on the switch. during normal operations from day to day. It...

  • Page 61: Installing Flavors And Priming Syrup Lines

    Installing Flavors and Priming Syrup Lines 5. Select a numbered tray to correspond with the flavor you have chosen. Each flavor for the TS 80BLD system is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions 6.
  • Page 62 SCHEDULED MAINTENANCE section. The Clean-In- Place procedure MUST be done during the initial setup of the TS 80BLD to ensure all the parts and syrup lines are sanitized and ready for use. NOTE: ALTERNATE SYRUP BAG...

  • Page 63: Touchscreen Operations

    Classic Cherry Purple Grape The TS 80BLD system is simple to use with the Touchscreen selection of flavors. More than one flavor can be selected for each serving. 2. Press the SYSTEM SETUP key.

  • Page 64: Enabling The Ts 80Bld System

    4. Using a small, blunt tool, press the dot in the center of the square in the upper left corner. DO NOT use a sharp tool on the The TS 80BLD system is activated using the touchscreen. Touchscreen upon initial equipment setup according to the following instructions.
  • Page 65 5. Enter the PASSCODE #3141. 8. Press the SETUP SECOND UNIT key. 26506 26491 Initial Unit Setup Enter Pass Code Back Done Powered by the P2 Cable Connector Type of Equipment Flavor/ Spout Pass Mixin A Code: None 1 - 4 3141 None 5 - 8...

  • Page 66: Testing The Ts 80Bld System

    Testing the TS 80BLD System 11. On the “Initial Unit Setup Powered by the P2 Cable Connector” screen, check both boxes under the A column in the “1-4” and Once the system is enabled to dispense flavors, “5-8” rows. Press the box to select it. It is...

  • Page 67: Draw Mode Options

    4. Hold a container under the spout to catch flavor product. Pull the draw handle down to dispense product. Ensure the TS 80BLD The TS 80BLD system can be set for two operates properly with all 8 syrup lines different draw modes.

  • Page 68: Enabling The Standard Manual Draw Mode

    Enabling the Standard Manual Draw Mode 4. Ensure the boxes next to ENABLED TIMED SERVING SIZE and ENABLE AUTO Standard manual draw mode allows the DISPENSE MODE are deselected. If there operator to dispense product with flavor for as is a check in the box, press the box to long as the draw handle is in the open position.

  • Page 69: Dispensing Product - Standard Manual Draw Mode

    Dispensing Product – Standard Manual 3. Move the draw handle into the “closed” Draw Mode position when the desired amount of product is drawn. Flavor flow will Standard manual draw mode allows the automatically cease in the closed position. operator to dispense product with flavors for as 26212 long as the draw handle is in the open position.

  • Page 70: Enabling The Timed Serving Size Draw Mode

    Enabling the Timed Serving Size Draw Mode 4. To sanitize the Blending Head between servings, hold a container under the dispensing spout and press INJECTOR Timed serving size draw mode alerts the FLUSH once. Sanitizer solution will flow for operator to finish a serving according to the size a few seconds and automatically shut off.

  • Page 71: Dispensing Product - Timed Serving Size Draw Mode

    Dispensing Product – Timed Serving Size 4. Ensure the box next to ENABLE TIMED Draw Mode SERVING SIZE is selected. Touch the box to select it. With the timed serving size draw mode, the 26555 flavors selected will automatically shut off after Back Done Spout Setup Options...
  • Page 72 3. In one smooth motion, draw a serving to 5. On occasion it may be desirable to sanitize dispense product. Flavor will automatically the Blending Head between servings. dispense as the product is served. Simply hold a container under the dispensing spout and press INJECTOR 26211 FLUSH.

  • Page 73: Setting Serving Size Timing

    Touchscreen. Setting the serving size timing is only necessary when the TS 80BLD system is set to run based on serving size (see “Serving Mode Options”). 5. Press the ADJUST SERVING SIZES key.

  • Page 74: Adjusting The End Of Serving Delay Timing

    Adjusting the End of Serving Delay Timing 7. Then assign the appropriate length of time the “<” and “>”keys in the second box. Assign timing for each size. When the system is in the Timed Serving Size or Auto Dispense Mode, the syrup pump shuts 26598 off moments before the serving size alarm Serving Times...

  • Page 75: Assigning Flavors To The Menu

    4. Under END OF SERVING DELAY, use the “<” and “>”to increase or decrease the timing between the syrup shut-off and the The TS 80BLD Touchscreen is preset with a list serving size alarm (or automatic product of available flavors that need to be changed to shut-off).

  • Page 76: Adjusting Flavor Dispense Rate

    Check to Disable appropriate for your operation. Fortunately, the TS 80BLD system is adjustable for both flow and taste at any time. 1. From the main menu screen, press the 6. Repeat Steps 4 and 5 to assign flavors to SETUP key in the upper left corner.
  • Page 77 3. Press the ADJUST DISPENSE RATE key. 6. Repeat Steps 4 and 5 to adjust the levels for other flavors. 26542 Maintenance Back Done 7. Press the DONE key to return to the main Timing Settings Adjust Dispense Rate screen. Menu Setup Serving Counter 26508...

  • Page 78: Adjusting Alternating Flavor Timing

    Adjusting Alternating Flavor Timing 4. Under “Alternating Selections Dispense Time”, use the “<” and “>”to increase or The TS 80BLD is able to blend more than one decrease the flow time for each layer. A flavor in a single serving with one smooth...

  • Page 79: Enabling The Injector Flush Feature

    Enabling the Injector Flush Feature 4. Check the ENABLE INJECTOR FLUSH box to activate the flush function. The Injector The Injector Flush function allows the operator Flush key will then appear on the main to flush sanitizer solution through the Blending menu above the flavor list.

  • Page 80: Accessing The Water / Syrup Flush Mode

    Accessing the Water / Syrup Flush Mode 3. Press the WATER / SYRUP FLUSH key. 26544 When switching out one syrup bag for another Maintenance Back Done flavor in the same tray, it is necessary to clean and sanitize the syrup line so that no residual Timing Settings Adjust Dispense Rate flavor comes through with the new flavor.

  • Page 81: Accessing The Prime Syrup Pump Mode

    Accessing the Prime Syrup Pump Mode 4. Place a container under the Blending Head spout. Select the flavor / pump for priming The Prime Syrup Pump mode allows the and syrup will begin to flow. Press the key individual pumps to pump only syrup through again to stop the syrup flow.

  • Page 82: Enabling The Pass Code Feature

    Enabling the Pass Code Feature 4. Check the PASSCODE ENABLE box to protect the Touchscreen settings with a The TS 80BLD system can be set with a pass pass code. code to protect access and changes to the 26505 other Touchscreen settings. When enabled,...

  • Page 83: Accessing And Resetting The Serving Count

    4. The number of servings dispensed from the spout selected is displayed in the center of The TS 80BLD system is set to keep track of the screen. This number represents the total the number of servings. Access to the current...

  • Page 84: Accessing The Diagnostics Information

    Accessing the Diagnostics Information 4. The diagnostics information is displayed on the screen. The TS 80BLD system displays the diagnostic 26524 information using these instructions. Back FBGS V15. 012 CHECKSUM61782 1. From the main menu screen, press the Touch Screen 0099 0146 24 V Input (A/D counts) 02057 SETUP key in the upper left corner.

  • Page 85: Enabling The Second Language Option

    Enabling the Second Language Option 4. Press the box next to ENABLE SECOND LANGUAGE so that it is checked. The TS 80BLD system is capable of being 26549 programmed to display a second language. A Second Language Enable Back Done...

  • Page 86: Enabling The Dispense Instruction Screen

    Enabling the Dispense Instruction Screen 4. Press the box next to ENABLE DISPENSE INSTRUCTION SCREEN to check the box. In self-serve applications, you may find it helpful 26556 to have step-by-step instructions on operating Back Done Spout Setup Options the Touchscreen when drawing product. With Enable Timed Enable Dispense enabling the Dispense Instruction Screen, the...

  • Page 87: Enabling The Self Serve Mode

    Enabling the Self Serve Mode 6. To test the instruction screen, select the flavor(s) and press the NEXT key in the upper right corner. Enabling the Self Serve Mode adds a command to “make selections” on the main screen. It also 26525 makes the SETUP key invisible (although it is Setup...
  • Page 88 3. Press the SETUP OPTIONS key. 5. Press the DONE key to return to the main screen. 26548 26508 Maintenance Back Done Timing Settings Adjust Dispense Rate Done Menu Setup Serving Counter Water/Syrup Flush Prime Syrup Pump Setup Options 4. Select ENABLE SELF SERVE MODE and 6.

  • Page 89: Updating And Creating Touchscreen Labels

    Updating and Creating Touchscreen Labels 2. Click the button of the desired file you wish to create with the altered labels. Updates for the TS 80BLD Touchscreen labels 26352 can be done from your computer using most FBConvert graphics programs. They then can be saved to...

  • Page 90: Uploading The Touchscreen Labels

    SETUP key in the upper left corner. Enter the password if required. 26501 Uploading the Touchscreen Labels Setup Injector Flush Updates for the TS 80BLD Touchscreen can be Chocolate Swirl Banana Ripple transferred from a Secure Digital (SD) Card Strawberry Green Apple directly to the Touchscreen itself.
  • Page 91 7. Wait a few seconds and then press NEXT. 10. The screen will show how many items were updated. Press CONTINUE. If it shows 0, 26570 then there was an error. Ensure the SD Back Firmware Updates Next card lock switch is in the locked position. Card Type Standard V1.x 01017 MB...

  • Page 92: Reformatting The Sd Card

    Reformatting the SD Card 4. Go back to My Computer and right click on the SD card drive. Select “Format” from the If the Touchscreen file upload fails, you may list. need to reformat the SD card. IMPORTANT: 26349 Computer Reformatting the card will erase everything Name Local Disk (C:)

  • Page 93: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the TS 80BLD are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.

  • Page 94: Parts Replacement Schedule

    The following schedule has been prepared as a reference for maintaining the wear items used with the TS 80BLD system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.

  • Page 95: Recommended Maintenance Items Replacement Schedule

    RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE The following maintenance tools are recommended utensils for TS 80BLD system cleaning procedures. These items are not included with the system but are available through your local Taylor Company distributor. Suitable alternatives for these Taylor maintenance items may be available through your distributor.

  • Page 96: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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