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Fastech Ezi-Step II Plus-E MINI User Manual

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Summary of Contents for Fastech Ezi-Step II Plus-E MINI

  • Page 1 User Manual Text ( Rev.02)

  • Page 2: Table Of Contents

    ７－２． Step ON Operation ........................36 ７－３． Operation Mode ......................... 36 ８． Other Operation Functions ........................38 ８－１． Position Table(PT) Operation Example ..................38 ８－２． Jog Operation Example ......................39 ８－３． Origin Return..........................40 ８－４． Stop Operation ........................... 43 www.fastech.co.kr...
  • Page 3 １１－３． Alarm Check and Release ...................... 57 １２． Appendix ............................58 １２－１． Option for Motor Drive ......................58 １２－２． Brake Installed Motor Specifications and Size ..............61 Manual Version : [ver02] Used GUI version : 6.47.3.63 or Higher First Edition : July 24 , 2020 www.fastech.co.kr...

  • Page 4: １．Safety Pre-Caution And Note On Installation

    Thoroughly read is the manual which is provided with purchased Ezi-STEPⅡ Plus-E MINI. ● In case of manual is damaged or lost, please contact with FASTECH’s agent or our company at the address on the last page of this manual.
  • Page 5 The case of this Ezi-STEPⅡ Plus-E MINI is installed from the ground of Warning the internal circuit by the condenser, Please Ground the Ezi-STEPⅡ Plus-E MINI. Otherwise, an electric shock or a file may occur and a cause of malfunction of machine. www.fastech.co.kr...

  • Page 6: １－２．Note On Installation

    3) Do not install this product under direct rays or near magnetic or radioactive objects . 4) If more than 2 drives are installed in a line, keep the interval of 20mm or more vertically and 50mm or more horizontally at least. www.fastech.co.kr...

  • Page 7: ２．Specifications Of The Drive

    User interface Program for Windows Library Motion Library (DLL) for Windows XP/Vista/7/8/10 *1 Maximum Rotation speed can be changed by Resolution. Up to Resolution 10,000, Max rotation speed is 3,000rpm. More than that resolution, Max rotation speed will be decreased www.fastech.co.kr...

  • Page 8: ２－２．Dimensions

    Specifications of the Drive ２－２．Dimensions www.fastech.co.kr...

  • Page 9: ３．Specifications & Size Of The Motor

    Specifications & Size of the Motor ３．Specifications & Size of the Motor ３－１．Motor Specification www.fastech.co.kr...

  • Page 10: ３－２．Motor Torque Graph

    Specifications & Size of the Motor ３－２．Motor Torque Graph Motor Voltage Motor Voltage Motor Voltage Motor Voltage Motor Voltage www.fastech.co.kr...

  • Page 11: ３－３．Motor Size

    Specifications & Size of the Motor ３－３．Motor Size www.fastech.co.kr...
  • Page 12 Specifications & Size of the Motor www.fastech.co.kr...

  • Page 13: ４．Configuration

    Configuration ４．Configuration ４－１．Motor and Drive Combination 1) Ezi-STEPⅡ Plus-E MINI Part Numbering www.fastech.co.kr...
  • Page 14 3) Ezi-STEPⅡ Plus-E MINI Combination (Brake mounted) Unit Name Motor Name Drive Name Ezi-STEPⅡ-PE-MI-42S-BK BM-42S-BK EzT2-PE-MI-42S Ezi-STEPⅡ-PE-MI-42M-BK BM-42M-BK EzT2-PE-MI-42M Ezi-STEPⅡ-PE-MI-42L-BK BM-42L-BK EzT2-PE-MI-42L Ezi-STEPⅡ-PE-MI-42XL-BK BM-42XL-BK EzT2-PE-MI-42XL Ezi-STEPⅡ-PE-MI-56S-BK BM-56S-BK EzT2-PE-MI-56S Ezi-STEPⅡ-PE-MI-56M-BK BM-56M-BK EzT2-PE-MI-56M Ezi-STEPⅡ-PE-MI-56L-BK BM-56L-BK EzT2-PE-MI-56L Ezi-STEPⅡ-PE-MI-60S-BK BM-60S-BK EzT2-PE-MI-60S Ezi-STEPⅡ-PE-MI-60M-BK BM-60M-BK EzT2-PE-MI-60M Ezi-STEPⅡ-PE-MI-60L-BK BM-60L-BK EzT2-PE-MI-60L www.fastech.co.kr...
  • Page 15 Please refer to below Timing Chart when controlling Brake from upper controller other than using Ezi-STEPⅡ Plus-E MINI Brake control. Otherwise, Drive malfunctioning and loads might fall. Also, please do not operate Brake while motor operation to prevent damage. www.fastech.co.kr...

  • Page 16: ４－２．Controller Configuration

    Configuration ４－２．Controller Configuration www.fastech.co.kr...

  • Page 17: ４－３．External Wiring Diagram

    Configuration ４－３．External Wiring Diagram www.fastech.co.kr...

  • Page 18: ５．External Name And Function Setting Of Ezi-Stepⅱ Plus-E Mini

    3) If set to switch as 255(FF), IP Address is set automatically. Because it uses DHCP, IP address is set automatically only when using a router. (Connect the Ethernet to Ethernet IN connector) When connecting directly to the controller (PC/PLC), it needs to be sure to set the IP  www.fastech.co.kr...

  • Page 19: ５－３．Ethernet Status Display Led

    Disable ST1 blinking, ST2 OFF Enable ST1 ON, ST2 OFF In Motion ST1 ON, ST2 ON In-position ST1 & ST2 blink alternately deviation ST2 blinks as much as the alarm number Alarm (Blinks when alarm occurs under No. 15) www.fastech.co.kr...

  • Page 20: ５－５．I/O Signal Connector (Cn1)

    In the control signal for the brake of Pin, connect Brake that current consumption is under 600[mA]. Caution Refer to 6-4. Output Signal for any other brake. ５－６．Encoder Connector(CN2) Function 5VDC 5VDC GND Frame GND Frame GND ５－７．Motor Connector(CN3) Function www.fastech.co.kr...

  • Page 21: ５－８．Power Connector(Cn4)

    External Name and Function Setting of Ezi-STEPⅡ Plus-E MINI ５－８．Power Connector(CN4) Function 24VDC ±10% ５－９．Ethernet Connector(CN5, CN6) Function F.GND www.fastech.co.kr...

  • Page 22: ６．Control I/O Signal

    1 dedicated Output + 1 programmable Output = total 2 Output pins Signal CN1 No. Function Name COMP Specific output signal(Compare Out) InPosition, Alarm, Moving Acc/Dec ACK, END OriginSearchOK OUT1 StepReady Brake Position Table output 0 ~ Position Table output 2 (PT OUT 0 ~ PT OUT 2) User Output www.fastech.co.kr...

  • Page 23: ６－２．Connection Circuit

    - [ON: Conduction] and [OFF: Non- Conduction], not the signal voltage level. 1)Input Circuit Input circuit power of DC24V±10% (consumed current : about 5mA/circuit) should be separately prepared.  Connect NPN type Input signal Connect the ‘+24V external’ pin of drive to ‘+24V’ of Controller. www.fastech.co.kr...
  • Page 24 Output circuit power should be separately prepared. This may share input circuit power. In this case, power capacity should add output power capacity to input power capacity. Applied voltage and power capacity in the control output port are as follows. ·Applied voltage≤30V ·Electrified current≤15mA Output www.fastech.co.kr...

  • Page 25: ６－３．Input Signal

    This input signal sets the command position and the actual position to 0 in relation to motion position control. The reset signal pulse scale is 10ms or more. Input signal Position value is to be “ 0” from the rising/falling edge of this signal www.fastech.co.kr...
  • Page 26 *2.‘PT A5/UserIN 6’ ‘PT A6/UserIN 7’ ‘PT A7/UserIN 8’ signal setting : This signal can be used as 'PT A5~A7’ when PT function is used, and also can be used as ‘User IN6~IN8’ signal when the input signal ‘User IN0~IN5’ is not enough. www.fastech.co.kr...
  • Page 27 *2. Save signal cabling : If it starts 'PT Start without designating 'PT A0~A7' signals, Start PT number set to be '0'. *3. In case of using 'PT Start' command sequentially, before executing the next 'PT Start' command check motion status('Moving' signal and 'Inpositon' signal). www.fastech.co.kr...
  • Page 28 When Jog+ or Jog- signal is [ON], the motor rotates clockwise or counterclockwise until it reaches the hardware limit or the software limit. Jog motion pattern is subject to jog related parameters (No.7: start speed, No.6: speed, No.8: Acc Dec time). Motion pattern Plus direction direction Input Input www.fastech.co.kr...
  • Page 29 To start motion again, set the Pause signal to [OFF]. The pulse width of the pause signal is 10ms or more. 9) Origin Search Input When 「Origin Search」 signal is set to [ON] (10ms or more), it starts to search the origin www.fastech.co.kr...
  • Page 30 *2. Click 'Save to ROM' icon to save written position value in the ROM area. *3. Teaching signal can be used by two methods; the user assigns actual signal to the motor, or the user clicks ‘Teaching’ icon at the ‘I/O Monitoring’ window of User Program(GUI). Motion pattern No. input signal www.fastech.co.kr...
  • Page 31 [ON] while PT No. 14 is in operation, the designated position numbers are executed as shown in 2) to 4). PT 14 Data PT No. … JP Table No. JPT 0 JPT 1 JPT 2 … Pulse width: over 10ms ignored Pulse width: over 10ms Pulse width: over 10ms www.fastech.co.kr...
  • Page 32 If ‘Wait Time’ value of PT data is more than ‘0’, the time lapses additionally and then next motion is executed. 【Example】 PT 14 Data Wait PT No. … JP Table No JPT 0 JPT 1 JPT 2 Time … 10015 10115 10116 10255 www.fastech.co.kr...

  • Page 33: ６－４．Output Signal

    PT ACK signal becomes [OFF] and PT End signal becomes [ON]. If the ‘Wait time’ value in PT item is not 0, the defined time is needed to PT End signal becomes [ON]. Refer to 「Ezi-STEPⅡ Plus-E MINI User Manual – ‘Position Table Function’ 」. www.fastech.co.kr...
  • Page 34 「PT Output 0~PT Output 2」, the value of PT Output Hex is outputted. For more information, refer to 「Ezi-STEPⅡ Plus-E MINI User Manual – Position Table Function」 9) BRAKE+ and BRAKE- This brake function is used to protect a motor rotation in Step OFF status by using pin3 www.fastech.co.kr...
  • Page 35 Step ON command and Brake signal is same as 9) BRAKE+ and BRAKE-. This signal used for the Brake that is over 600[mA]/DC24V of current consumption. Brake, relay and diode is needed for this function and the signal connection diagram is as follows. www.fastech.co.kr...

  • Page 36: ７．Operation

    When the motor is executing continuous operation of position table with Ezi-STEPⅡ Plus-E MINI, it can stop executing position table by following methods. ① To use DLL program or control input signal corresponding to 「Stop」 and 「E-Stop」. In this case, operation is completely finished and is not connected to next operation. www.fastech.co.kr...
  • Page 37 Pulse per Revolution The range of ‘Axis Max Speed’ parameter depends on 0~15 this value. Teaching Function Teaching can be executed by User Program(GUI) and control input signal. For more information, refer to 「User Manual – Position Table Function」. www.fastech.co.kr...

  • Page 38: ８．Other Operation Functions

    【Position Table Setting】 Command High Accel. Decel. Wait Continuous JP Table Position type Speed Speed time time time Action 10000 2500 1000 5000 1500 -2500 1000 Acc/Dec PT Start signal input Moving Output signal Acc/Dec Output signal END Output signal www.fastech.co.kr...

  • Page 39: ８－２．Jog Operation Example

    Jog Start Speed [pps] Jog Acc Dec Time [msec] Jog+ command Jog- command Also, when any value except 0 is set to the ‘Jog Start Speed’ parameter, the relation between jog command and in-position is indicating as below diagram. www.fastech.co.kr...

  • Page 40: ８－３．Origin Return

    (It is method for precise return to Z-pulse origin.)  When limit sensor is detected, stop by the stop method set in H / W Limit Stop Method (parameter No. 12, E-STOP / Stop) and then execute the remaining homing routine. www.fastech.co.kr...
  • Page 41 ① : In case of position of sensor dog is between the origin and +Limit Sensor ② : In case of position of sensor dog is in the origin Sensor ③ : In case of position of sensor dog is between the origin and -Limit Sensor www.fastech.co.kr...
  • Page 42 Origin return is executed according to the following procedure. ① Set parameters required to origin return. ② If the Step is OFF, (reset an alarm when it occurs) input Step ON control or send a communication program so that the Step can be ON www.fastech.co.kr...

  • Page 43: ８－４．Stop Operation

     In case that Start/End is not set as '0', if moving command having target position be transferred, trigger output is operated.  After trigger output, if command having no target position as like Jog command, Start/End set as '0' automatically. www.fastech.co.kr...
  • Page 44 The pulse is output only in the area larger than the pulse start Caution position value, regardless of the direction of movement. (3) Output check By using DLL program, the user can check the trigger pulse output status. For more information, refer to 「User Manual – Communication Function」. www.fastech.co.kr...

  • Page 45: ９．Communication Function

    「4-2. Controller configuration」 for PC connection example. 6) The signal contents of the RJ45 connector of the drive are as follows. RJ45 Pin No. Function F.GND 7) Default IP Address : 192.168.0.xxx Default Gateway : 192.168.0.1 Default Subnet Mask : 255.255.255.0 www.fastech.co.kr...

  • Page 46: １０．Parameter

    5,000 Run Current *10[%] Boost Current *50[%] Stop Current *10[%] Encoder Multiply Value Encoder Dir Jog EXT FUNC USE Jog Speed1 [pps] 500,000 5,000 Jog Speed2 [pps] 500,000 5,000 Jog Speed3 [pps] 500,000 5,000 Jog Speed4 [pps] 500,000 5,000 www.fastech.co.kr...
  • Page 47 Parameter Jog Speed5 [pps] 500,000 5,000 Jog Speed6 [pps] 500,000 5,000 Jog Speed7 [pps] 500,000 5,000 Use Motion Queue Disconnection Option Communication Timeout msec 60,000 Motion Profile ORG RET OK OFF OPTION Parameter No.42 is available from Firmware [ver.6.1.xx.19]. www.fastech.co.kr...

  • Page 48: １０－２．Parameter Description

    When position moving commands (absolute move, incremental move) are given, the operation speed is subject to the ratio set to ‘Move Speed’. (Ex) If current move speed is 10,000 and speed override is 200, actual motion speed is set to 20,000. www.fastech.co.kr...
  • Page 49 [pps] unit Org Search Speed : In case of origin return command, the low operation speed for 500,000 1,000 precise origin return after the motor senses the origin sensor is set to [pps] unit by this mode www.fastech.co.kr...
  • Page 50 3,647 set to this setting value. Org Sensor Logic : Sets the origin sensor signal level so that the motor can recognize origin sensor’s input to [ON]. ♦ 0 : 0 V (low level) ♦ 1 : 24V(high level) www.fastech.co.kr...
  • Page 51 Boost Current : 1(50[%]) Control current in case of acceleration : 1.2[A ]+1.2[A]*50[%] = 1.8[A] The control current is limited by 4[A] same as Run ※ Current case. In case of motor (56, 60mm) of rated current value is www.fastech.co.kr...
  • Page 52 2) Since Jog0~Jog2 are used in common with PT5~7, the number of position table may be limited when using the above function. 3) After Jog0 ~ Jog2 is input, the Jog movement command by the signal should be input to operate normally. www.fastech.co.kr...
  • Page 53 Org Ret OK Flag Off Option Set the condition that the [Org Ret OK] flag of Axis Status becomes off. ♦ 0 : When the [Org Ret OK] flag of Axis Status is On and Origin search is interrupted while searching www.fastech.co.kr...
  • Page 54 ♦ 2 : When Drive Alarm (Axis Status Err Servo Alarm flag On) occurs (including No. 0) ♦ 3 : Drive Alarm (Axis Status Err Servo Alarm flag On) occurs or Servo off command executed (including No. 0) Parameter No.42 is available from Firmware [ver.6.1.xx.19]. www.fastech.co.kr...

  • Page 55: １１．Protection Function

    If the STEP ON command fails IP setting error In case of IP and Gateway set value is same If there are any product that has the same IP address existing IP conflict on the connected network. (Including other products) Detection current : 4.8A www.fastech.co.kr...

  • Page 56: １１－２．Acquiring The Alarm Information

    If an alarm occurs, the motor will go into STEP OFF state and will stop if it is running. At the same time, the control output 「Alarm」 is output. 「Alarm」 is outputs repeatedly until the alarm is released by 「Alarm Reset」 command or signal. Ex1) Alarm 3： ‘AlarmBlink’ display signal occurred when the step-out is occurred www.fastech.co.kr...

  • Page 57: １１－３．Alarm Check And Release

    IP setting error 2) If using the basic IP address, set the IP setting from 2 to Invalid 254. 1) IP conflict with other drives (including other products), so IP conflict Invalid check the settings of each drive (including other products). www.fastech.co.kr...

  • Page 58: １２．Appendix

    ■ Extension cable for encoder It is an extension cable to connect between drive and encoder. Part Name Length[m] Remark CTPM-E-□□□F □□□ Normal cable CTPM-E-□□□M □□□ Robot cable □ is cable length. The unit is 1[m], maximum length is 20[m]. www.fastech.co.kr...
  • Page 59 Ethernet cable : For Ezi-STEPⅡ Plus-E MINI It is a STP(Shielded Twisted Pair) cable.(CAT5E) Part Name Length[m] Remark CGNI-EC-□□□F □□□ Normal Cable □ is cable length. The unit is 1[m], and the maximum length is 100[m]. It connects between Ezi-STEPⅡ Plus-E MINI. www.fastech.co.kr...
  • Page 60 Housing 501646-1000 MOLEX Encoder Drive Connection (CN2) Terminal 501648-1000 MOLEX Housing 501646-1200 MOLEX I/O connection (CN1) Terminal 501648-1000 MOLEX ※ The above connectors are the most suitable for Ezi-STEPⅡ Plus-E MINI. You can also use equivalent or alternative products. www.fastech.co.kr...

  • Page 61: １２－２．Brake Installed Motor Specifications And Size

    Appendix １２－２．Brake Installed Motor Specifications and Size www.fastech.co.kr...
  • Page 62 User manual are subject to change without notice to improve the product or quantitative changes in specifications and user's manual.  Ezi-STEPⅡ Plus-E MINI registered trademark of FASTECH Co., Ltd in the national registration. ⓒ Copyright 2020 Co.,Ltd. Mar 25, 2021 Rev.02 FASTECH www.fastech.co.kr...

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