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Fastech Ezi-Step II Plus-E User Manual

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Summary of Contents for Fastech Ezi-Step II Plus-E

  • Page 1 User Manual Text ( Rev.03)

  • Page 2: Table Of Contents

    Power Supply Timing ......................... 40 ７－１． STEP ON Operation ........................40 ７－２． Operation Mode .......................... 40 ７－３． Other Operation Functions ........................42 ８． Position Table (PT) Operation Examples ................... 42 ８－１． Jog Operation Examples ......................43 ８－２． Origin Return ..........................44 ８－３． www.fastech.co.kr...
  • Page 3 Option for Interface Board: Ezi-STEPⅡ Plus-E ..............62 １２－１． Option for Motor Drive ......................63 １２－２． Brake Installed Motor Specification and Size ................ 67 １２－３． Manual Version : [ver03] Provided GUI version : 6.43.0.26~ First Edition: June. 30. 2016 www.fastech.co.kr...

  • Page 4: １． Safety Pre-Caution And Note On Installation

    Thoroughly read is the manual which is provided with purchased Ezi-STEPⅡ Plus-E ● In case of manual is damaged or lost, please contact with FASTECH’s agent or our company at the address on the last page of this manual.
  • Page 5 The case of this Ezi-STEPⅡ Plus-E is installed from the ground of the internal circuit by the condenser, Please Ground the Ezi-STEPⅡ Plus-E. Warning Otherwise, an electric shock or a file may occur and a cause of malfunction of machine. www.fastech.co.kr...

  • Page 6: １－２． Noes On Installation

    3) Do not install this product under direct rays or near magnetic or radioactive objects . 4) If more than 2 drives are installed in a line, keep the interval of 20mm or more vertically and 50mm or more horizontally at least. www.fastech.co.kr...

  • Page 7: ２． Specifications Of The Drive

    User interface Program for Windows Software Motion Library (DLL) for Windows 2000/XP/Vista/7/8 *1 Maximum Rotation speed can be changed by Resolution. Up to Resolution 10,000, Max rotation speed is 3,000rpm. More than 4,000, Max rotation speed will be decreased ２－２． Dimensions www.fastech.co.kr...
  • Page 8 Specifications of the Drive www.fastech.co.kr...

  • Page 9: ３． Specifications & Size Of The Motor

    Specifications & size of the Motor ３． Specifications & size of the Motor ３－１． Motor Specification and Torque Characteristic www.fastech.co.kr...
  • Page 10 Specifications & size of the Motor Motor Voltage Motor Voltage Motor Voltage Motor Voltage Motor Voltage Motor Voltage www.fastech.co.kr...

  • Page 11: ３－２． Motor Size

    Specifications & size of the Motor ３－２． Motor Size www.fastech.co.kr...
  • Page 12 Specifications & size of the Motor www.fastech.co.kr...

  • Page 13: ４． Configuration

    Configuration ４． Configuration Motor and Drive Combination ４－１． 1) Ezi-STEPⅡ Plus-E Part Numbering www.fastech.co.kr...
  • Page 14 Ezi-STEPⅡ-PE-42S-BK BM-42S-BK EzT2-PE-42S Ezi-STEPⅡ-PE-42M-BK BM-42M-BK EzT2-PE-42M Ezi-STEPⅡ-PE-42L-BK BM-42L-BK EzT2-PE-42L Ezi-STEPⅡ-PE-42XL-BK BM-42XL-BK EzT2-PE-42XL Ezi-STEPⅡ-PE-56S-BK BM-56S-BK EzT2-PE-56S Ezi-STEPⅡ-PE-56M-BK BM-56M-BK EzT2-PE-56M Ezi-STEPⅡ-PE-56L-BK BM-56L-BK EzT2-PE-56L Ezi-STEPⅡ-PE-60S-BK BM-60S-BK EzT2-PE-60S Ezi-STEPⅡ-PE-60M-BK BM-60M-BK EzT2-PE-60M Ezi-STEPⅡ-PE-60L-BK BM-60L-BK EzT2-PE-60L Ezi-STEPⅡ-PE-86M-BK BM-86M-BK EzT2-PE-86M Ezi-STEPⅡ-PE-86L-BK BM-86L-BK EzT2-PE-86L Ezi-STEPⅡ-PE-86XL-BK BM-86XL-BK EzT2-PE-86XL www.fastech.co.kr...
  • Page 15 Please refer to below Timing Chart when control brake from upper controller other than using Ezi-STEPⅡ Plus-E brake control. . Otherwise, drive malfunction happen or loads can be fall down. Also, please do not operate brake while motor operation to prevent damage. www.fastech.co.kr...

  • Page 16: ４－２． Controller Configuration

    Configuration ４－２． Controller configuration 1) General Drive (For 20~60[mm] motor) www.fastech.co.kr...
  • Page 17 Configuration 2) 86[mm] motor drive www.fastech.co.kr...

  • Page 18: ４－３． External Wiring Diagram

    Configuration ４－３． External Wiring Diagram 1) General Drive (For 20~60[mm] motor) www.fastech.co.kr...
  • Page 19 Configuration 2) 86[mm] Motor Drive www.fastech.co.kr...

  • Page 20: ５． External Name And Function Setting Of Ezi-Stepⅱ Plus-E

    External Name and Function Setting of Ezi-STEPⅡ Plus-E ５． External Name and Function Setting of Ezi-STEPⅡ Plus-E ５－１． Appearance and Part name 1) General Drive (For 20~60[mm] motor) 2) 86[mm] motor drive www.fastech.co.kr...

  • Page 21: ５－２． Drive Status Led

    This dial is changing every one second. (ex. Display of Alarm No. 15) 4) It displays the all of set ID on the drive after power input, it displays end number of IP address as hex code. Ex) IP Address: 192.168.0.10 Firstly display 192.168.0.10  only display 0A www.fastech.co.kr...

  • Page 22: Ethernet Status Led

    IP with switch When the switch is set to 0, the IP setting becomes the initial (default) value.  In the initial state, communication is not connected. Basic IP Address : 192.168.0.xxx, Subnet Mask : 255.255.255.0, Gateway : 192.168.0.1  www.fastech.co.kr...

  • Page 23: ５－６． Motor Connection Connector (Cn3)

    Motor Connection connector (CN3) Function Function * For 86[mm] motor drive ５－７． Encoder connection connector (CN2) Function 5VDC 5VDC GND Frame GND Frame GND ５－８． Power connection connector (CN4) Function Function 24VDC ±10% 40~70VDC * For 86[mm] motor drive www.fastech.co.kr...

  • Page 24: ５－９． I/O Signal Connector (Cn1)

    The programmable input/output pin is set by using the user program (GUI) or DLL library. Connect the Brake (current consumption is under 300[mA]) for pin 24. Caution Refer to 7.4 Output signal for the Brake that is over 300[mA]. ５－１０． Ethernet connector Function Function Connector Hood www.fastech.co.kr...

  • Page 25: Control I/O Signal

    Alarm, Run/Stop OUT2 Acc/Dec Moving OUT3 ACK, END OUT4 OriginSearchOK OUT5 StepReady OUT6 Brake OUT7 Position Table output 0 ~ Position Table output 2 (PT OUT 0 ~ PT OUT 2) OUT8 User Output 0 ~ User Output 8 OUT9 www.fastech.co.kr...

  • Page 26: ６－２． Connection Circuit

    - [ON: Conduction] and [OFF: Non- Conduction], not the signal voltage level. Input Circuit Input circuit power of DC24V±10% (consumed current : about 5mA/circuit) should be separately prepared. Connect NPN type Input signal  Connect the ‘+24V external’ signal of drive to ‘+24V’ of Controller. www.fastech.co.kr...
  • Page 27 Output circuit power should be separately prepared. This may share input circuit power. In this case, working power capacity should add output power capacity to input power capacity. Applied voltage and power capacity in the control output port are as fol lows. ·Applied voltage ≤ 30V ·Electrified current ≤ 15mA Output www.fastech.co.kr...

  • Page 28: ６－３． Input Signal

    This input signal sets the command position and the actual position to 0 in relation to motion position control. The reset signal pulse scale is 10ms or more. Reset input signal Position value is to be “0” from the rising/falling edge of this signal www.fastech.co.kr...
  • Page 29 … … … … … … … … … … … … … … … … … … *2.‘PT A5/UserIN 6’ ‘PT A6/UserIN 7’ ‘PT A7/UserIN 8’ signal setting : This signal can be used as ‘PT A5~A7’, and also can be used as ‘User IN6~IN8’signal when the input signal ‘User IN0~IN5’is not enough. www.fastech.co.kr...
  • Page 30 *2. If the PT A0~A7 signals are not used and the PT Start signal set to [ON] the PT No. 0 will be executed.. *3. Checking the ‘Moving’ and ‘In-position’ signals: Between sequential ‘PT Start’ motion command signal, the checking step for motion status Moving, In-position) is needed before next motion command. www.fastech.co.kr...
  • Page 31 When Jog+ or Jog- signal is ON, the motor rotates clockwise or counterclockwise until it reaches the hardware limit or the software limit. Jog motion pattern is subject to jog related parameters (No.7: start speed, No.6: speed, No.8: Acc Dec time). Motion pattern Plus direction Minus direction Jog - Input Jog + Input www.fastech.co.kr...
  • Page 32 ‘STEP ON’ button in User Program(GUI). Likewise, the ‘FAS_STEPEnable’ command in the DLL program will not run. *3. After the Step ON command is executed, the command position value of the user program (GUI) is changed to be equal to the actual position value. www.fastech.co.kr...
  • Page 33 The conditions are subject to parameters such as No.20:Org Method, No.17:Org Speed, No.18:Org Search Speed, No.19:Org AccDec Time, No.21:Org Dir. (For more information, refer to ‘1.2 Parameter’.) When the origin search command is completed, ‘Origin Search OK’ signal is set to ON to CN1 connector’s output port. www.fastech.co.kr...
  • Page 34 3. Teaching signal can be used by two methods; the user assigns actual signal to the motor, or he clicks ‘Teaching’ icon at the ‘I/O Monitoring’ window of User Program(GUI). Position Value [pulse] of PT No. Corresponding PT 12010 15300 -12800 38520 www.fastech.co.kr...
  • Page 35 PT 15 as shown in Figure 1). However, if ‘JPT Input0~Input2’ input signal is set to ON while PT 14 is executing, each corresponding position number is executed as shown in Figure 2)~4). PT 14 Data PT No … JP Table No. JPT 0 JPT 1 JPT 2 … www.fastech.co.kr...
  • Page 36 Next motion is not executed until ‘JPT Start’ is set to ON. If ‘Wait Time’ value of PT data is more than ‘0’, the time lapses additionally and then next motion is executed. 【Example】 PT 14 Data Wait PT Number … JP Table No JPT 0 JPT 1 JPT 2 Time … 10015 10115 10116 10255 www.fastech.co.kr...

  • Page 37: ６－４． Output Signal

    「Ezi- STEPⅡ Plus-E User Manual – ‘Position Table Function’」. 5) Moving and Acc/Dec output As shown below, the position starts to move by motion command, and Moving signal becomes ON and Acc/Dec signal becomes ON in the acceleration and deceleration section only. Motion Pattern Acc/Dcc Signal www.fastech.co.kr...
  • Page 38 ‘BRAKE The control signal is automatically output according to the STEP ON / OFF status and alarm occurrence. This output function must be used to the Brake that is under 200[mA]/DC24V of current consumption. www.fastech.co.kr...
  • Page 39 This signal used for the Brake that is over 300[mA]/DC24V of current consumption. Brake, Relay and diode is needed for this function and the signal connection diagram is as follows. *1 Brake : User selected Brake *2 Relay : under 15[mA] / DC24V *3 Diode : 1N4004 or equivalent www.fastech.co.kr...

  • Page 40: ７． Operation

    ③ Start to operate by rising edge of PT Start input signal or communication program. Stopping Continuous Operation of Position Table When the motor is executing continuous operation of position table with Ezi-STEPⅡ Plus-E, stop executing position table by following methods. www.fastech.co.kr...
  • Page 41 Number of pulses per revolution. Pulse per 0~15 The range of ‘Axis Max Speed’parameter is depend Revolution on this value. Teaching Function Teaching can be executed only by User Program(GUI). For more information, refer to 「User Manual – Position Table Function」. www.fastech.co.kr...

  • Page 42: ８． Other Operation Functions

    Input ‘PT Start’ number to execute speed control operation. For more information, refer to 「User Manual – Position Table Function」. Position Table Setting 【 】 Command High Accel. Decel. Wait Continuous JP Table Position type Speed Speed time time time Action 10000 2500 1000 5000 1500 -2500 1000 www.fastech.co.kr...

  • Page 43: ８－２． Jog Operation Examples

    Jog - command Also, when any value except 0 is set to the ‘Jog Start Speed’ parameter, the relation between jog command and in-position is indicating as below diagram. Jog Speed Jog Moving pulse Jog Start speed Jog + command www.fastech.co.kr...

  • Page 44: Origin Return

    (It is method for precise return to Z-pulse origin.)  When limit sensor is detected, stop by the stop method set in H / W Limit Stop Method (parameter No. 12, E-STOP / Stop) and then execute the remaining homing routine. www.fastech.co.kr...
  • Page 45 ① : In case of position of sensor Dog is between the origin and +Limit Sensor ② : In case of position of sensor Dog is in the origin sensor ③ : In case of position of sensor Dog is between origin and -Limit Sensor www.fastech.co.kr...
  • Page 46 It designates current mechanics position as origin irrespective sensor. 6) Z Phase (In case of Org Method = 5) ① : In case of Org Dir is 1 (CCW) ② : In case of Org Dir is 0 (CW) www.fastech.co.kr...

  • Page 47: Stop Operation

    Pulse start position. [pulse] 1~ : pulse output repeatedly depends on setting.) Setting the pulse width. Pulse Width 1~1000[ms] The parameter range differs from the product version, listed as below. V06.01.2x.xx : -134,217,728 ~134,217,727(Start Position), 0 ~ 134,217,727(Pulse Period) www.fastech.co.kr...
  • Page 48 The pulse is output only in bigger position area than ‘pulse starts Caution position ‘and is output in both motion directions. put Status Check By using DLL program, the user can check the trigger pulse output status. Refer to 「User Manual – Communication Function」. www.fastech.co.kr...

  • Page 49: ９． Communication Function

    6) The signal contents of the RJ45 connector of the drive are as follows. (Same as general Ethernet 10/100 Base-T) RJ45 Pin No. Function case Frame GND 7) Basic IP Address : 192.168.0.xxx Basic Gateway : 192.168.0.1 Basic Subnet Mask : 255.255.255.0 www.fastech.co.kr...

  • Page 50: １０． Parameter

    5,000 Run Current *10[%] Boost Current *50[%] Stop Current *10[%] Encoder Multiply Value Encoder Dir Jog EXT FUNC USE Jog Speed1 [pps] 500,000 5,000 Jog Speed2 [pps] 500,000 5,000 Jog Speed3 [pps] 500,000 5,000 Jog Speed4 [pps] 500,000 5,000 www.fastech.co.kr...

  • Page 51: １０－２． Parameter Description

    Upper Limit value has limited by Pulse per resolution value *In case of 10000 : 500,000 In case of 20000 : 1,000,000 Axis Start Speed : When position moving commands (absolute move, incremental 35,000 move) are given, this mode sets the operation start speed to [pps] unit. www.fastech.co.kr...
  • Page 52 Sets how to stop the motor by SW Limit Plus/Minus Value’, not stop motion by the limit sensor. ♦ 0 : stops the motor immediately by emergency stop mode. ♦ 1 : stops the motor gradually by soft stop mode. ♦ 2 : Do not use S/W Limit. www.fastech.co.kr...
  • Page 53 [pps] unit by this mode Org Acc Dec Time : In case of origin return command, the acceleration/deceleration msec 9,999 section time of the operation start/stop segment is set to [msec] unit by this mode www.fastech.co.kr...
  • Page 54 ,728 set to this setting value. Org Sensor Logic : Sets the origin sensor signal level so that the motor can recognize origin sensor’s input to ON. ♦ 0 : 0 V (low level) ♦ 1 : 24V(high level) www.fastech.co.kr...
  • Page 55 Boost Current : 1(50[%]) Control current in case of acceleration : 1.2[A ]+1.2[A]*50[%] = 1.8[A] ＊ The control current is limited by 4[A] same as Run Current case. ＊In case of motor (56,60mm) of rated current value is exceed www.fastech.co.kr...
  • Page 56 ♦ 1 : Jog Enable speed expansion In addition, seven speeds can be selected, and the speed selection is determined by the input signals Jog0, Jog1, and Jog2. Jog2 Jog1 Jog0 Set speed 6th parameter 34th parameter 35th parameter 36th parameter 37th parameter www.fastech.co.kr...
  • Page 57 Only available when communication is connected via TCP. GUI program connection termination does not apply to the above function. Communication Timeout: This parameter sets the timeout time for communication.. 60,000 msec ※ If timeout occurs, it executes the function set in parameter 42. www.fastech.co.kr...
  • Page 58 The range of parameter 9, 10, 19, 20 differs from the product version, listed as below. V06.01.2x.xx : -134,217,728 ~134,217,727 V06.01.3x.xx : - 2,147,483,648 ~ 2,147,483,647 Parameter No.30~40 are available from Firmware [ver.6.1.20.16].  Parameter No.41 and 42 are available from Firmware [ver.6.1.xx.19].  www.fastech.co.kr...

  • Page 59: １１． Protection Function

    0.5 seconds, waits for 2 seconds, and then it outputs repeatedly until the alarm is released by "Alarm Reset" command or signal. Ex1) Alarm 3： ‘AlarmBlink’ display signal occurred when the step-out is occurred www.fastech.co.kr...
  • Page 60 Protection Function Ex2) Alarm 15 : 7-Segment displays when position error overflow is occurred. www.fastech.co.kr...

  • Page 61: １１－３． Alarm Check And Release

    IP setting error 2) If using the basic IP address, set the IP setting from 2 to Invalid 1) IP conflict with other drives (including other products), so IP conflict Invalid check the settings of each drive (including other products). www.fastech.co.kr...

  • Page 62: １２． Appendix

    Robot cable □ is cable length. The unit is 1[m] , maximum length is 20[m]. The cable connection is 1:1 straight type. Item Maker Specification Terminal Block Connector DB-26 male type connector Drive Connector Housing 10126-30000VE connector(CN1) Backshell 10320-52AO-008 www.fastech.co.kr...

  • Page 63: Option For Motor Drive

    The unit is 1[m] , maximum length is 20[m]. Refer to ○ of 「5.2 Controller Configuration (1)」 ※ Wiring Diagram Drive Connector(CN3) Motor Connector Cable Connection Pin Layout Pin No. Pin No. Pin Layout Connector Specification Item Specification Maker Housing 5557-04R MOLEX Terminal 5556T MOLEX www.fastech.co.kr...
  • Page 64 It is an extension cable to connect between drive for 86[mm] motor and motor. Part Name Length[m] Remark CSVO-M-□□□F □□□ Normal cable CSVO-M-□□□M □□□ Robot cable □ is cable length. The unit is 1[m], maximum length is 20[m]. Refer to ③ of 「4-2 Controller configuration」. ※Wiring Diagram www.fastech.co.kr...
  • Page 65 Ethernet Cable for : Ezi-STEPⅡ Plus-E Use STP (Shielded Twisted Pair) cable (CAT5E) Item Length[m] Remark CGNR-EC-□□□F □□□ Normal cable □ is cable length. The unit is 1[m] , maximum length is 100[m]. Refer to ⑤ of 「5.2 Controller Configuration (1)」 www.fastech.co.kr...
  • Page 66 MOLEX Housing 51353-1000 MOLEX Encoder Drive Connection (CN2) Terminal 56134-9000 MOLEX Connector 10126-3000VE I/O connection (CN1) Backshell 10326-52AO-008 *1 Drive for 86[mm] motor. ※ The above connectors are suitable to Ezi-STEPⅡ Plus-E. Equivalent or alternative items can be used. www.fastech.co.kr...

  • Page 67: １２－３． Brake Installed Motor Specification And Size

    Appendix １２－３． Brake Installed Motor Specification and Size www.fastech.co.kr...
  • Page 68 User manual are subject to change without notice  to improve the product or quantitative changes in specifications and user's manual. Ezi-STEPⅡ Plus-E is registered trademark of  FASTECH Co., Ltd in the national registration ⓒ Copyright 2016 FASTECH Co.,Ltd. Mar 25, 2021 Rev.03 www.fastech.co.kr...

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