Related Manuals for Dürr Technik KK70 Silent
Summary of Contents for Dürr Technik KK70 Silent
- Page 1 KK70 Silent Installation and Operating Instructions 0881100001L02 ...
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Page 3: Table Of Contents
Contents 7 Circuit diagram � � � � � � � � � � � � � � � � � � 18 7�1 Units with 230 V � � � � � � � � � � � � � � � 18 7�2 Units with 110 - 127 V �... - Page 4 Contents Trouble-shooting 16 Tips for Operators and Technicians � � 35 17 Tips for service technicians � � � � � � � � 36 Addresses 0881100001L02 1502V001...
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Page 5: Important Information
Important information 1 Documentation The signal word differentiates between different levels of danger: These assembly and operating instructions form – DANGER an integral part of the unit� They correspond to High risk of danger of serious injury or death the particular model of the unit and to the tech- –... -
Page 6: Safety
Important information 2 Safety Installation and repair • Assembly and installation work, readjust- Dürr Technik has designed and developed the ments, modifications, upgrades and repairs unit in such a way that danger is to a large ex- must be carried out by Dürr Technik or per- tent excluded if the unit is used as intended�... -
Page 7: 2�8 Disposal
Important information The unit may be stored in its original packaging: – in warm, dry and dust-free rooms; – protected from contaminants� If possible, retain the packaging materi- al� 2.8 Disposal Unit Dispose of the unit properly according to valid state and local legislation� Packaging Dispose of packaging material in an en- vironmentally responsible manner�... -
Page 8: Product Description
Product description 3 Overview of compressor units 3.1 Delivery Contents The delivery includes the following articles: – Compressor unit – Installation and operating instructions 3.2 Working parts and spare parts Air air intake filter and vibration damper must be replaced regularly (see "14 Maintenance") Type A-100S A-200S Article no. 5182-100-50DT 5282-100-50DT Air air intake filter 5180-982-00... -
Page 9: Technical Data Of Compressor Units
Product description 4 Technical data of compressor units 4.1 Compressor unit A-100S Electrical data Type A-100S Article no. 5182-100-50DT Mains frequency Nominal voltage Rated output 0�9 1�09 Rated current 3�7 4�4 Rotational speed 1340 1560 Duty cycle 100% 100% Type of protection General technical data Delivery volume 0 bar l/min Rated pressure Safety valve, max�... -
Page 10: 4�2 Compressor Unit A-200S
Product description 4.2 Compressor unit A-200S Electrical data Type A-200S Article no. 5282-100-50DT Mains frequency Nominal voltage Rated output 1�45 1�70 Rated current 7�1 6�5 Rotational speed 1392 1662 Duty cycle 100% 100% Type of protection General technical data Delivery volume at 0 bar l/min Rated pressure Safety valve, max�... -
Page 11: 4�3 Performance Diagram Kk70S
Product description 4.3 Performance diagram KK70S A-200S A-100S Pressure p [bar] Figure 3: Delivery volume at 50 Hz (60 Hz approx. +18 %) 0881100001L02 1502V001... -
Page 12: 4�4 Model Identification Plate
Product description 4.4 Model identification plate Establish electrical connection • Before initial start-up check the supply voltage The type plate of the unit is located on the against the voltage values as found on the crankcase� model identification plate (see also "4 Techni- cal data of compressor units") •... - Page 13 Product description • Connect the pressure hose to the compressor generator� 0881100001L02 1502V001...
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Page 14: 2006/42/Ec Directive
Product description 4.6 Declaration of conformity for machines in accordance with the 2006/42/EC Directive The manufacturer hereby declares that the machine complies with the requirements of the directive cited above and the requirements of the following additional directives: – Electromagnetic Compatibility (EMC) Directive 2004/108/EC – RoHS directive 2011/65/EU Name of manufacturer: Dürr Technik GmbH &... -
Page 15: Overview Of Compressor Stations
Product description 5 Overview of compres- sor stations 5.1 Delivery Contents The delivery includes the following articles: – Compressor (with/without membrane drying system) – Braided hose – Hose nozzle – Hose clip – Vibration damper – Cable tie – Power cable – Installation and operating instructions –... -
Page 16: 6�1 Compressor Station Fa-100 Ms With Membrane Drying Unit
Product description 6 Technical data of compressor stations 6.1 Compressor station FA-100 MS with membrane drying unit Electrical data Type FA-100MS Article no. 5182-01DT Mains frequency 50 - 60 Voltage Rated current at 8 bar (0�8 MPa) 3�7 - 4�4 Rated output 0�9 - 1�09 Rotational speed 1340 - 1560 Mains fuse Type of protection IP X4B General technical data Pressure receiver volume... -
Page 17: 6�2 Compressor Station Fa-200 Ms With Membrane Drying Unit
Product description 6.2 Compressor station FA-200 MS with membrane drying unit Electrical data Type FA-200MS Article no. 5282-01DT Mains frequency 50 - 60 Voltage Rated current at 8 bar (0�8 MPa) 7�3 - 6�7** Rated output 1�45 - 1�70** Rotational speed 1392 - 1662** Mains fuse Type of protection IP X4B General technical data Pressure receiver volume... -
Page 18: 6�3 Model Identification Plate
Product description 6.3 Model identification plate The type plate of the overall unit is located on the pressure receiver� REF Order number Serial number 0881100001L02 1502V001... -
Page 19: 2006/42/Ec Directive
Product description 6.4 Declaration of conformity for machines in accordance with the 2006/42/EC Directive The manufacturer hereby declares that the machine complies with the requirements of the directive cited above and the requirements of the following additional directives: – Electromagnetic Compatibility (EMC) Directive 2004/108/EC – Simple pressure vessel directive 2009/105/EC in its current version –... -
Page 20: Circuit Diagram
Product description 7 Circuit diagram 7.1 Units with 230 V Units without membrane drying unit P> -C1 Capacitor -M1 Compressor motor -M2 Fan motor noise reducing hood (optional) -Q4 Pressure switch -X1 Power supply 1/N/PE AC 230 V -X2 Compressor motor connection -X3 Fan motor noise reducing hood connector (optional) 0881100001L02 1502V001... - Page 21 Product description Device with membrane drying unit P> -C1 Capacitor -M1 Compressor motor -M2 Fan motor cooling membrane drying unit -M3 Fan motor noise reducing hood (optional) -Q4 Pressure switch -X1 Power supply 1/N/PE AC 230 V -X2 Fan motor cooling membrane drying unit connection -X3 Connector of compressor motor and cooler membrane drying unit -X4 Fan motor noise reducing hood connector (optional) 0881100001L02 1502V001...
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Page 22: 7�2 Units With 110 - 127 V
Product description 7.2 Units with 110 - 127 V Units without membrane drying unit P> I > I > I > -C1 Capacitor -M1 Compressor motor -M2 Fan motor noise reducing hood (optional) -Q4 Pressure switch -X1 Power supply 1/N/PE AC 110 - 127 V/230 V -X2 Compressor motor connection -X3 Fan motor noise reducing hood connector (optional) 0881100001L02 1502V001... - Page 23 Product description Device with membrane drying unit P> I > I > I > -C1 Capacitor -M1 Compressor motor -M2 Fan motor cooling membrane drying unit -M3 Fan motor noise reducing hood (optional) -Q4 Pressure switch -X1 Power supply 1/N/PE AC 110 - 127 V/230 V -X2 Fan motor cooling membrane drying unit connection -X3 Compressor motor and cooler membrane drying unit connector -X4 Fan motor noise reducing hood connector (optional)
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Page 24: Function
Product description 8 Function 8.2 Units without membrane dry- ing unit 8.1 Device with membrane drying unit Compressor Compressor Air intake filter Air intake filter Carrying handle Carrying handle ON/OFF switch ON/OFF switch Pressure switch Pressure switch Manometer/pressure display Manometer/Pressure display Pressure tank Pressure tank Compressed air connection (quick release Compressed air connection (quick release coupling) coupling) -
Page 25: Mounting
Mounting 9 Prerequisites 9.1 Area of installation ≤ 40 °C The installation area must fulfil the following requirements: – Closed, dry, well ventilated room – No purpose-built room (e� g� heating or wet room) – Because of the amount of noise generated, we recommend that the unit be installed in an adjoining room�... -
Page 26: Transport
Mounting 10 Transport 11 Operation 11.1 Remove the transport protec- WARNING tion Explosion of pressure tank and pressure hoses For safe transport, the unit is securely protected with foam rubber padding protectors and a • Only store and transport the pressure plastic transport strap� tank and pressure hoses in a com- pletely vented condition�... -
Page 27: 11�3 Place The Collector Tray Underneath
Mounting 11.4 Electrical connection Safety for the electrical connection • The unit may only be connected to a correctly installed socket outlet� • Make sure the connection lines to the unit are not subject to any mechanical tension� • Before initial start-up, check the supply volt- age with the voltage information on the model identification plate (see also "4�... -
Page 28: 11�5 Check The Motor Protection Switch
Mounting • Secure the female connector using the cable • Switch on the unit at the pressure switch by tie provided� rotating this switch to the "I" position� • Measure the rated current (value just before • Plug the mains power connector into an reaching the cut off pressure)�... -
Page 29: 11�7 Check Safety Valve Settings
Mounting 7,8 bar (0,78 MPa) 11.7 Check safety valve settings 11.8 Draining the condensate The function of the safety valve must be Temperature changes during transport may checked when the unit is started up and at reg- cause condensate to accumulate in the pres- ular intervals� sure receiver� The condensate can only be drained from the pressure receiver when it is The safety valve setting is set to 10 bar pressurised�... -
Page 30: Setting Possibilities
Mounting 12 Setting possibilities Setting at 110 - 127 V If the values read off deviate from the factory 12.1 Pressure switch setting settings or where other settings are required, the compressor cut off pressure can be altered DANGER by adjusting the setting screw on the pressure switch unit� The switch-on pressure can then be Bare parts subject to electrical cur- adjusted using pressure difference Δp�... - Page 31 Mounting 0881100001L02 1502V001...
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Page 32: Usage
Usage 13 Instructions for use Prior to working on the unit or in case of danger, disconnect it from the mains (e� g� pull the plug)� 13.1 Switch the unit on/off • Switch on the unit at the pressure switch by rotating this to the position "I AUTO"� The compressor unit will run automatically and the pressure tank will begin to fill�... -
Page 33: Maintenance
Usage 14 Maintenance Prior to working on the unit or in case of danger, disconnect it from the mains (e� g� pull the plug)� 14.1 Maintenance plan Units without membrane drying unit Maintenance Maintenance work interval Monthly • Drain condensate - if humidity is high, daily� Every six months •... -
Page 34: 14�2 Change The Air Intake Filter
Usage 14.2 Change the air intake filter • Remove cover to filter unit by rotating in clockwise direction and unlocking� Units without noise reducing hood • Switch off the compressor at the pressure switch� • Pull out the plug� • Remove cover to filter unit by rotating in clockwise direction and unlocking� • Remove the air intake filter� •... -
Page 35: Deactivation
Usage 15 Deactivation • Replace the filter cover and close� 15.1 Shut down the unit If the unit is not to be used for a prolonged peri- od of time, it is recommended to decommission it� To do so, the condensate accumulating from the unit must be drained� •... -
Page 36: 15�2 Store The Unit
Usage 15.2 Store the unit WARNING Explosion of pressure tank and pressure hoses • Only store and transport the pressure tank and pressure hoses in a com- pletely vented condition� • Protect device against moisture, soiling and extreme temperatures during storage (see ambient conditions)� • Only store the device when it is completely emptied�... - Page 37 Trouble-shooting 16 Tips for Operators and Technicians Repairs above and beyond simple maintenance may only be carried out by a qualified techni- cian or one of our service technicians� Prior to working on the unit or in case of danger, disconnect it from the mains (e� g� pull the plug)�...
- Page 38 Trouble-shooting 17 Tips for service technicians The following information on troubleshooting is exclusively for service technicians� Repairs may only be carried out by suitably qualified service technicians� Prior to working on the unit or in case of danger, disconnect it from the mains (e� g� pull the plug)�...
- Page 39 Addresses Service Dürr Technik GmbH & Co� KG 74301 Bietigheim-Bissingen Tel +49 (0)71 4290 2220 Fax +49 (0)71 4290 2299 E-mail: service@duerr-technik�de Spare parts orders Tel +49 (0)71 4290 0 Fax +49 (0)71 4290 99 E-mail: office@duerr-technik�de Please provide the following information when ordering spare parts: –...
- Page 40 Dürr Technik GmbH & Co. KG Pleidelsheimer Strasse 30 74321 Bietigheim-Bissingen Germany Fon: +49 7142-90 22 -0 www.duerr-technik.com office@duerr-technik.de...
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