RCT Power Power Battery 3.8 Operating Instructions Manual
RCT Power Power Battery 3.8 Operating Instructions Manual

RCT Power Power Battery 3.8 Operating Instructions Manual

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Operating instructions
RCT Power Battery
https:// www.rct-power.com

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Summary of Contents for RCT Power Power Battery 3.8

  • Page 1 Operating instructions RCT Power Battery https:// www.rct-power.com...
  • Page 2 (photocopy, microfilm or any other process) or - by using electronic systems - edited, duplicated and distributed without the written agreement of RCT Power GmbH. We reserve the right to file a claim for damages should this ruling be infringed.
  • Page 3 Contents Overview ........................... 5 Information on this Operating instructions ..................... 5 1.1.1 Presentation conventions........................... 5 Use as intended ............................6 Use contrary to that intended ........................6 Symbol explanations ........................... 7 Warranty and liability ..........................8 Conformity statement as per Low Voltage Directive 2014/35/EU ............. 8 Application example ............................
  • Page 4: Table Of Contents

    Operating instructions Power Battery Overview Commissioning ........................26 Operating ..........................27 Normal mode .............................. 27 Troubleshooting ............................27 Periodic maintenance work ........................27 Storage, cleaning and disposal .................... 28 Storage ................................ 28 Cleaning ............................... 28 Disposal ............................... 28 Handover protocol ......................... 29 Technical data ........................
  • Page 5 Operating instructions Power Battery Overview This Operating instructions is an important part of the battery system - Power Battery. It includes information on working safely and efficiently with the battery system. Always keep the Operating instructions near to the battery system. Those carrying out maintenance and service work on the battery system need to have permanent access to the instructions and information of this Operating instructions.
  • Page 6 The Power Battery systems have not been developed for other applications or for connections to other appliances. Any use differing from the use as intended is held to be misuse. RCT Power GmbH is not liable for damage resulting from misuse. Any misuse terminates the warranty, guarantee and general liability of the manufacturer.
  • Page 7 Operating instructions Power Battery Overview The following symbols may be attached to the nameplate and / or system components. These symbols are to be taken notice of at all times: Refer to the operating manual! Do not open enclosure! Touching any conducting parts can result in heart rhythm disturbance and shock.
  • Page 8 All rights to drawings, software and other documents as well as all powers of disposition, such as copy and transfer rights, rest with RCT Power GmbH. Storage RCT Power GmbH assumes no warranty at all for damage brought about by incorrect storage, → Chapter 7.1 “Storage”, Page 28. Transport We wish to point out that improper transport is no justification for any compensation or warranty claim.
  • Page 9 Operating instructions Power Battery Overview Fig. 1: Example of a PV system with Power Battery, Power Switch and Power Sensor Item Description Comment PV generator Monocrystalline silicon; polycrystalline silicon or thin layer modules without earthing and with Protection Class II Battery system Power Battery consisting of Power Battery Master and Power Battery modules Inverter...
  • Page 10 1– 2 Power Battery BMS Master+* combined with 8 to 12 Power Battery modules: Version Number of BMS in … Power Battery modules in … Power Battery 3.8 1 cardboard box 2 cardboard boxes Power Battery 5.7 1 cardboard box 3 cardboard boxes Power Battery 7.6...
  • Page 11 Operating instructions Power Battery Overview Item Description 1x Power Battery module 1x patch cable RJ45/Cat5e 15 cm 1 DC cable (+) to the Power Storage* 2 DC cable (-) to the Power Storage* 3 Connector for DC cable (-) from the top module 4 RJ45 socket for the network cable to the Power Storage 5 Connection for the PE conductor...
  • Page 12 Operating instructions Power Battery Overview The nameplates indicate the serial number (1) of the components and details (2) of the voltages arising in the components and of the IP protection class. Explanation of the symbols → Chapter 1.4 “Symbol explanations”, Page 7. 1 DC cable to the module above, in the case of the top module to the Master 2 RJ45 socket for network cable to the module above...
  • Page 13 Operating instructions Power Battery Safety instructions In this document safety-relevant notices are marked with the following symbols and signal words: Danger to life or risk of severe injuries! Disregarding the sign could possibly be fatal or result in a serious injury! •...
  • Page 14 Operating instructions Power Battery Safety instructions A correctly assembled Power Battery is intrinsically safe. Injury risk from electric shocks! Inside the Power Battery components there are high-voltage elements also able to generate a high amperage! Metal parts of the batteries are carrying voltage at all times. A short-circuit can result in the flow of very high currents and in burns.
  • Page 15 Operating instructions Power Battery Safety instructions To avoid any damage or injuries, only those qualified are allowed to install, cable, connect, start up and commission the Power Battery. Qualified personnel entitled to carry out the tasks listed in this document have the following skills and knowledge: •...
  • Page 16 • Maintain the clearances to ensure convection cooling. • Only operate or store the Power Battery between -5 °C and +45 °C. RCT Power Battery temperature window (25 Ah cell with 1C=25A) Battery - discharge Battery - charge T in °C...
  • Page 17 Operating instructions Power Battery Mechanical assembly  Ensure that the assembly base is of a flame-retarding material.  Do not install the battery system in a potentially explosive environment  Ensure that no corrosive gases develop at installation site. The battery system is only authorized for indoors. ...
  • Page 18 Operating instructions Power Battery Mechanical assembly  Vertically install the battery system but not where livestock are kept.  Keep to the minimum clearances for adequate, unimpeded convection.  On reaching a specified temperature threshold, the charging and discharging capacity of the battery is automatically lessened linearly. Installation in the enclosed cabinet is forbidden.
  • Page 19 Operating instructions Power Battery Mechanical assembly Overview 1 Power Battery Master 2 Power Battery module 3 Base frame castors 4 Base frame 5 Height-adjustable pedestals In the following order, the battery system is • plugged together on its base frame (4) •...
  • Page 20 Operating instructions Power Battery Mechanical assembly Setting up the Power Battery modules  Using the enclosed assembly handles, position a module onto the base frame so that the connections are facing the wall.  Correctly fitting the module ensures its automatic centring.
  • Page 21 Operating instructions Power Battery Mechanical assembly  To fasten the wall fixture, remove the 2 screws on the top module, screw head preference for Torx T20. Mark drill holes for wall fixture  Mount the wall fixture with both the screws (1) on the top module.
  • Page 22 Operating instructions Power Battery Electrical installation Injury risk from electric shocks! Inside the Power Battery components there are high-voltage elements also able to generate a high amperage! Earthing faults can lead to electric shocks! • Only have a qualified electrician assemble and electrically connect the battery system! •...
  • Page 23 Operating instructions Power Battery Electrical installation For a clearer overview, the firmly fitted DC cables have not been included in the adjoining drawing.  Use the enclosed patch cables and terminal resistor for inter-module communication.  Connect the top module to the RJ45 connection (1) underneath at the Power Battery Master.
  • Page 24 Operating instructions Power Battery Electrical installation The modules are operated in series. The Power Battery Master is therefore attached to the top and bottom module.  Connect the Master DC cable (1) to the connection jack (+) of the lowest module. We suggest running the cable between enclosure and the module cables.
  • Page 25 Operating instructions Power Battery Electrical installation • To prevent any accidental toppling over, fasten the Power Battery to the wall. Additionally needed material (not included in the scope of delivery): • 2 hexagon-head screws (3) with a max. 8 mm diameter and matching dowels •...
  • Page 26: Commissioning

    Operating instructions Power Battery Commissioning   Run RJ45 cable through the cable entry and insert Plug DC cables into the matching connectors. into the X403 “CAN” interface.   Insert RJ45 cable into the “CAN” RJ45 connector. Plug DC cables into the matching connectors. ...
  • Page 27: Operating

    Switch off Power Battery at the on/off switch, → Chapter 1.9.1 “Power Battery Master”, Page 11.  Consult the installer.  Consult the manufacturer’s Technical Service. The Power Battery is not provided with any parts requiring maintenance. In the case of malfunctioning, do turn to the Technical Service of RCT Power GmbH. Version 02/2024...
  • Page 28: Storage, Cleaning And Disposal

    Operating instructions Power Battery Storage, cleaning and disposal  Store the Power Battery modules in a tidy, dry, cool and frost-free space on incombustible and non-conductive bases. An over-high storage temperature results in a more rapid self-discharge and premature ageing. ...
  • Page 29: Handover Protocol

    Operating instructions Power Battery Handover protocol Installer Company: Name: Address: E-mail: Telephone: Power Battery Serial No. Installation date Power Battery Master Power Battery module Power Battery module Power Battery module Power Battery module Power Battery module Power Battery module Power Battery Master Power Battery module Power Battery module Power Battery module...
  • Page 30: Technical Data

    Operating instructions Power Battery Technical data Single tower 11.5 15.2 19.2 23.0 Double tower ELECTRICAL PARAMETERS Nominal capacity 3.84 kWh 5.76 kWh 7.68 kWh 9.60 kWh 11.52 kWh 15.36 kWh 19.20 kWh 23.04 kWh Usable capacity 90 % DoD 3.46 kWh 5.18 kWh 6.91 kWh 8.64 kWh...

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