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Summary of Contents for Super PTC100
- Page 1 Panel Lifting Clamp for Housing PTC100, PTC200, PSC100, PTC250, PTC150 Operation Manual This operation manual explains the basic operation and handling of the clamps. Please read this manual carefully before use and observe the precautions for safe operation. SUPER TOOL CO., LTD.
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Page 3: Proper Use
brand panel lifting clamps are energy-saving lifting equipment which have been developed for the purpose of transportation of panel and beams. Proper use Operate lifting clamps after carefully reading and understanding this instruction manual for enhancing efficiency and safety of operation. - Page 4 Precautions for safety operation Be sure to read this instruction manual carefully before use. Mistaken use of lifting clamp may cause a danger such as dropping of load. Education of “crane safety regulations,” “operation manual for lifting clamp,” “your company’s operation standards,” etc. should be given before actual operation not only to business owners who have purchased clamps but also to their operators to ensure that actual oper- ators have acquired enough knowledge, safety information, and ...
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Page 5: Check Before Operation
1. Handling in general WARNING ● Do not operate until the contents of the operation manual, and caution tag/plate are thoroughly read and understood. ● Do not operate without a legal qualification. ● Be sure to clear of the area of the operation for lifting or Prohibited turning a load against possible drop off or fall over. -
Page 6: Lifting Operation
3. Lifting operation WARNING ● Do not use clamp, lifting at one point. (excluding special or custom ordered products) ● Do not use the clamp in the following ways of lifting: lifting of two or more individual objects at one time. (overlapped loads, padded load etc. - Page 7 ● Stop the lifting operation by crane for a moment when the load is applied to the lifting ring for safety checking. (depth of the load into the clamp opening; status of locking). ● Stop the operation of the crane just before the load reaches the ground, and check the following matters: (Inclination or Instructed falling over of the load and security around the landing area...
- Page 8 This unit is optimal for lifting, movement, construction work for siding boards, external-wall panels, mold forms, insulating external-wall materials, wooden panels, etc. Do not use for PTC100 lifting ALC panels or extruded molding plates. Not for use on various concrete products, tile panels, glass panels, stone panels, metal panels, etc.
- Page 9 ■ Specifications Item No. Rated Capacity Clamp Range Net Weight 5-stage adjustment type ① 5〜 20mm ② 20〜 35mm PTC100 100kg 1.8kg ③ 35〜 50mm ④ 50〜 65mm ⑤ 65〜 80mm 2-stage adjustment type ① PSC100 3.5kg 100kg 0〜 20mm ② 20〜 40mm 4-stage adjustment type ① 60〜 80mm ② 80〜100mm...
- Page 10 ■ REPLACEMENT PARTS AND ASSEMBLIES Clamp Range ( Unit ： mm ) Part No. Part Name Item No. Q'ty (pc) Part No. Part Name Item No. Q'ty (pc) Shackle Assembly Movable Pad Assembly Shackle PTCH Movable Pad PTCE 9 ・ 23 Hex.
- Page 11 Clamp Range ( Unit ： mm ) Part No. Part Name Item No. Q'ty (pc) Part No. Part Name Item No. Q'ty (pc) Shackle Assembly Movable Pad Assembly Shackle PTCH Movable Pad PTCE 9 ・ 22 Hex. Hole Head Bolt Spike, Nut PTCG PTCN...
- Page 12 Clamp Range ( Unit ： mm ) Part No. Part Name Item No. Q'ty (pc) Part No. Part Name Item No. Q'ty (pc) Shackle Assembly Movable Pad Assembly Shackle PTCH Movable Pad PTCE 9 ・ 23 Hex. Hole Head Bolt Spike, Nut PTCG PTCN...
- Page 13 Clamp Range ( Unit ： mm ) Part No. Part Name Item No. Q'ty (pc) Part No. Part Name Item No. Q'ty (pc) Shackle Assembly Movable Pad Assembly Shackle PTCH Movable Pad PTCE 9 ・ 23 Hex. Hole Head Bolt Spike, Nut PTCG PTCN...
- Page 14 Clamp Range ( Unit ： mm ) Part No. Part Name Item No. Q'ty (pc) Part No. Part Name Item No. Q'ty (pc) Shackle Assembly Movable Pad Assembly Shackle PTCH Movable Pad PTCE 9 ・ 23 Hex. Hole Head Bolt Spike, Nut PTCG PTCZ...
- Page 15 Main body Adjustment Plate Pin Toggle Head Toggle Head ① PTC100 Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Clamp Range ② PSC100...
- Page 16 ④ PTC200 Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Clamp Range ⑤ PTC250 Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Adjustment Plate Pin Clamp Range Pull down the lock lever and Under the open status of the confirm that the clamp is clamp, insert the load all the...
- Page 17 Confirm first that the lock lever is When you have lowered the under the locked status, and crane till the wire rope is loos- then lift the crane and move the ened enough, pull down the lock panel to a destination. In addi- lever to acquire the open status tion, use the balance (PSB) and of the clamp.
- Page 18 When the remote control is found The spare holes for fixing spikes are impossible because of some arranged in advance for PSC 100 obstacles on the backside of the and PTC 150/250, so if the spikes panel, replace the movable pad are not effective enough to grip the with a fixed pad, and then clamp panel when it is clamped, replace...
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Page 19: Operation Precautions
WARNING Operation Precautions ■ When lifting the load, all personnel must be clear of the area of opera- tion to prevent falling accidents, etc. Never use for the load beyond the clamp range. Confirm the dimensions of thickness of the panel, and be sure to set the adjustment plate pin on the position of clamp range. - Page 20 Never lift two or more panels at When lifting, special attention a time. It may cause a falling must be given to prevent unin- accident of the panels. Be sure tended contact with any other to lift only one panel at a time. objects.
- Page 21 1.5 and 2mm. PSC100 (Less than 115mm) Less than 125mm (Less than 80mm for PTC100) 1.5〜2mm More than 50mm(PSC100) More than 60mm Be sure to confirm that the (More than 25mm for PTC100)
- Page 22 Lock lever Backside of panel Upper frame 60mm or less for PSC100 70mm or less (25mm or less for PTC100) Do not pull out a panel out of the piled panels from the middle. Panel Pull out 125mm or more...
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Page 23: Maintenance And Inspection
CAUTION Maintenance and Inspection ■ 1. Maintenance Thorough understanding and compli- ance of cautions on handling. Daily maintenance is important for efficient Rules of inspection and check at site. and safe operation even under the severe Standards on periodic inspection use condition and for such purposes. - Page 24 ■ INSPECTION STANDARDS FOR PTC, PSC Item Inspection method Limit of use Causes Remedy Check for When the degree of deformation deformation of of shackle hole exceeds more holes. than 1mm, and the degree of deformation of pin hole exceeds 0.5mm.
- Page 25 Item Inspection method Limit of use Causes Remedy Visually check for When visually found cracks, Overload cracks, chips and chips and delamination. delamination of Use on other Replace Polyurethane rubber polyurethane than pad flat Crack Chip rubber. surfaces. Others Delamination Visually check or When found more than 0.5mm Overload...
- Page 26 Item Inspection method Limit of use Causes Remedy Visually check or When found more than 0.5mm Overload measure to find bending or deformation. Adjust- bending or Sudden shock ment deformation of the When found cracks, falling off of load pin. spring pin or damage.
- Page 27 Item Inspection method Limit of use Causes Remedy Visually check or When found more than 0.5mm Overload measure to find bending or deformation. the wear or Sudden shock 0.5mm or more deformation of load shaft part. Impossible Replace lifting angle When found more than 0.3mm step or wear of shaft part.
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