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Super SVC-E Operation Manual

Vertical lifting clamp
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Vertical Lifting Clamp
(Lock Handle type with Universal shackle)
SVC-E
Operation Manual
This operation manual explains the basic
operation and handling of the clamps.
Please read this manual carefully before
use and observe the precautions for safe
operation.
SUPER TOOL CO., LTD.

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Summary of Contents for Super SVC-E

  • Page 1 Vertical Lifting Clamp (Lock Handle type with Universal shackle) SVC-E Operation Manual This operation manual explains the basic operation and handling of the clamps. Please read this manual carefully before use and observe the precautions for safe operation. SUPER TOOL CO., LTD.

  • Page 3: Proper Use

    brand lifting clamps are energy-saving lifting equipment which have been developed for the purpose of transporting steel materials. Proper use Operate lifting clamps after carefully reading and understanding this instruction manual for enhancing efficiency and safety of operation. Prime efficiency and economy Advanced functions, reasonableness and versatile applications of finely and carefully designed lifting clamps ensure...
  • Page 4 Precautions for safety operation (Pages 1〜10 are common to all lifting clamp models) Be sure to read this instruction manual carefully before use. Mistaken use of lifting clamp may cause a danger such as dropping of load. Education of “crane safety regulations,” “operation manual for lifting clamp,”...

  • Page 5: Check Before Operation

    1. Handling in general WARNING ● Do not operate until the contents of the operation manual, and caution tag/plate are thoroughly read and understood. ● Do not operate without a legal qualification. ● Be sure to clear of the area of the operation for lifting or turning a load against possible drop off or fall over.

  • Page 6: Lifting Operation

    3. Lifting operation WARNING ● Do not use clamp, lifting at one point. (excluding special or custom ordered products) ● Do not use the clamp in the following ways of lifting: lifting of two or more individual objects at one time. (overlapped loads, padded load etc.
  • Page 7 ● Stop the lifting operation by crane for a moment when the load is applied to the lifting ring for safety checking. (depth of the load into the clamp opening; status of locking). ● Stop the operation of the crane just before the load reaches the ground, and check the following matters: (Inclination or Instructed falling over of the load and security around the landing area...
  • Page 8 ■ General warning for use (common to all lifting clamp models) Be sure to select proper model clamps for use. Pay special attentions to keep the lifting direction (rope angle). Confirm the weight of the load. Do not exceed maximum capacity (designated ton) on clamps.
  • Page 9 Never lift two or more steel plates or steel members at a time. The load may move to an unexpected direction when lifted off the ground and as such confirm the center of gravity and the clamping posi- tion for safety when raising. Sufficient caution should be taken until the clamp with the load becomes completely balanced.
  • Page 10 ■ Maintenance and Inspection 1. Maintenance Daily maintenance is important for efficient and safe operation even under the severe use condition and for such purposes, please comply with the followings. (1) Designate the use standards and control. (2) Keep clamps indoor and do not leave them outdoor. (3) Check the followings to maintain in a good condition.
  • Page 11 (2) Standards on periodic inspection (A) Establishing dates of periodic inspection. (B) Establishing inspection and maintenance methods. (a) Inspecting period. (b) Person in charge of the inspection. (c) Inspection site. (d) Tools and devices for inspection. (e) Establishment of permissible limit of use. ( f ) Explicit designation of maintenance and repair methods.
  • Page 12 Lifting angle and rated load of wire rope The maximum rated capacity of wire ropes also differs according to the lifting angle. Therefore, after paying attention to the lifting angle, always use wire ropes with the appropriate diameter. Correlation table between the lifting angle and the applicable load for wire rope   (for 2-point lifting) ■  ■ JIS G 3525 6×24 A type W rated load (for 1 single rope) D wire rope diameter  Safety factor  Ｓ ＝6 (Change in % of the lifting capacity rate according to the lifting angle)     100% Maximum allowable load (rated load) for 2 wire ropes (ton) （mm） （ton）   6   0.30   0.60   0.57   0.51   8   0.53   1.07   1.03   0.92  ...
  • Page 13 Vertical Lifting Clamp (Lock Handle type with Universal shackle) SVC-E Operation Manual and Inspection Standards...

  • Page 15: Specifications

    Vertical Lifting Clamp (Lock Handle type  with Universal shackle) SVC-E ■Uses Although this clamp is mainly designed for vertical lifting of steel plates, etc., it is a lightweight clamp that can also be conveniently used for inverting of shaped steel, etc., taking advantage of its structure.
  • Page 16 ■ REPLACEMENT PARTS AND ASSEMBLIES 13-3 10-2 10-2 11-1 11-2 13-4 13-1 13-2 11-2 10-1 Item No. Q ty(pc) Item No. Q ty(pc) Part No. Part Name Part No. Part Name Shackle Assembly Pad Assembly Connector SVCJ SVCP 10-1 Bolt for Pad Shackle SVCH SVCV...

  • Page 17: Operation Method

    ■ How to use 1.OPERATION METHOD Pull Lock Handle in the direction of arrow A in the figure below and push Shackle in the direction of the arrow to retract Cam into Main Body and release it. When clamping, insert the load until the end of the load is no shallower than the reference line, and pull Lock Handle in the direction of arrow B to lock the load.
  • Page 18 2. OPERATION PATTERNS Keep the lifting angle as follows when lifting. ① Within 60° Within 60° Within 60° Within 60° When lifting a pipe, make sure to position the cam inside to face each other and lift at 2 or more points.The minimum dia.
  • Page 19 Never use the clamps like below. (The clamp might deform or break.) ④ Pulling out a plate from a stack. Pulling or bending of iron plate by using a press. Pulling out sheet pile. ⑤ Other Handling Precautions See P.2-10, P.17 for other handling instructions.

  • Page 20: Disassembling And Assembling

    3. DISASSEMBLING AND ASSEMBLING ① Pad Disassembling socket wrench After Cam is in the open lock state, insert a socket wrench hexagon bar spanner that matches the nut into the rear part of Pad, insert a hexagon bar spanner into the bolt on the pad side, loosen the nut, and remove Pad.

  • Page 21: Daily Inspection

    ■ CAUTION: ◆ Use within the rated capacity. ◆ Use within the clamp range. ◆ Do not use for any objects other than steel materials. ◆ Do not use for hard (30 HRC or higher) load. ◆ Lifting is not allowed for a load tapering down in upward direction. ◆...
  • Page 22 ■ INSPECTION STANDARD FOR SVC-E Item Inspection method Limit of use Remedy Visually check or use When found visually. color dyes to find cracks. Measure the jaw opening. When the difference of "A" and "B" exceeds 5%. (5mm or more against 100mm in depth.)
  • Page 23 Item Inspection method Limit of use Remedy Visually check or use When found visually. color dyes to find cracks. Measure to find wear or When the diameter of any deformation of holes of one part of curcumference of Pins. any hole exceeds the respec- tive size in the table below.
  • Page 24 Item Inspection method Limit of use Remedy Measure the frame part of When the diameter of any one part of curcum- Bolt for wear. ference of frame part exceeds the respective size in the table below. Rated Capacity (ton) Diameter (mm) 9.5 13.5 15.5 17.5 Support Replace Bolt&Nut...
  • Page 26 24.3...

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Svc-en

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