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MIP MIPGRIP-114T Operation, Parts And Safety Manual

Battery powered tensioner
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MIPGRIP-114T
BATTERY POWERED TENSIONER
NOTE: Fully charge battery before first use of tool.
MIDWEST INDUSTRIAL PACKAGING ! ! ! ! 3700 WEST LAKE AVENUE ! ! ! ! GLENVIEW, IL 60026

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  • Page 1 MIPGRIP-114T BATTERY POWERED TENSIONER NOTE: Fully charge battery before first use of tool. MIDWEST INDUSTRIAL PACKAGING ! ! ! ! 3700 WEST LAKE AVENUE ! ! ! ! GLENVIEW, IL 60026...
  • Page 2 Do not use the tool when you are in an awkward position. 5. STRAPPING Several types of strap can be used with this tool. Use the correct MIP products for your application. If you need help contact your sales Representative.
  • Page 3 READ THESE INSTRUCTIONS CAREFULLY. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY. 7. GUARD AGAINST ELECTRIC SHOCK 8. CONSIDER WORK AREA ENVIRONMENT ! ! ! ! Prevent body contact with grounded surfaces, such as pipes, radiators, ranges, refrigerator enclosures.
  • Page 4 TRAINING Read the operating instructions carefully. This tool must not be used by persons not properly trained in its use. Be certain that you receive proper training from your employer. If you have any questions contact your sales representative. EYE INJURY HAZARD Failure to wear safety glasses with side shields can result in severe eye injury or blindness.

  • Page 5: Tool Specifications

    Major components Maintenance Procedures Battery Charger Battery Installation Operating Instructions MIPGRIP-114T Tensioner PRODUCT IDENTIFICATION A two letter date code can be found on every tool. Contact your local sales representative to assist in identifying the production month and year of the tool.
  • Page 6 MAJOR TOOL COMPONENTS...
  • Page 7 BATTERY INFORMATION & CHARGING Plug charger into your standard power outlet. With no battery pack inserted, the charger's green indicator light will go ON. This indicates the charger is receiving power and the charger is ready for operation. When you insert the battery pack into the charger. The charger's green indicator light will begin to "BLINK".

  • Page 8: Installing A Battery

    If the red indicator light is "BLINKING", the battery pack cannot accept a charge. Check to make sure the battery pack is inserted to the charger properly. Clean the contacts of the charger or battery pack (e. g. by inserting and removing the battery several times) or replace the battery pack as required.
  • Page 9 OPERATING INSTRUCTIONS PLEASE NOTE: Do not operate tool without strap, as damage to the tool may occur. Wear safety glasses and gloves. Stand to one side of the strap when sealing. Make sure all bystanders are clear before proceeding. SELECTING OPERATING MODE The tool is easily changed from Manual Mode to Automatic Mode.
  • Page 10 OPERATING INSTRUCTIONS STRAP TENSION Failure to use the proper strap/seal/tool combination for the load being strapping can result in an improperly secured load which can result in severe personal injury. If you have any questions, contact your local sales representative. Strap tension is controlled by setting the control on the rear of the tool.

  • Page 11: Manual Mode Operation

    Press and hold the start button to reverse the tool. 5. Once the strap has been fully tensioned use a MIP approved tool to seal the joint. Squeeze the gripper lever to open the tool. Place the top strap into the front nose opening and slide the tool forward until it butts against the seal.

  • Page 12: Automatic Mode Operation

    Bend the strap end backwards as shown. button to reverse the tool. 5. Once the strap has been fully tensioned use a MIP approved tool to seal the joint. Squeeze the gripper lever to open the tool. Place the top strap into the front nose opening and slide the tool forward until it butts against the seal.
  • Page 13 PARTS LIST - MAIN ASSEMBLIES ! Recommend spare parts items : 3, 4, 5 Wave washer is not used on every assembly.
  • Page 14 PARTS LIST - PLASTIC HOUSING ASSEMBLY (800444)
  • Page 15 PARTS LIST - GEAR HOUSING ASSEMBLY (800442) ! Recommended spare parts items : 8, 14, 15, 18 Notes: Loctite 609 (Green) or equivalent. Part side with lettering must be installed facing gear housing. Install bearing with face lettering facing away from gear housing. Matching gear set.
  • Page 16 PARTS LIST - GEAR BODY ASSEMBLY (800443) PARTS LIST - GEARING (800453) ! Recommended spare parts items...
  • Page 17 PARTS LIST - BREAKER FOOT ASSEMBLY (800445) ! Recommended spare parts items : 1, 2, 3, 4, 5 PARTS LIST - MOTOR ASSEMBLY (800447) ! Recommended spare parts items : 1, 2, 3...
  • Page 18 PARTS LIST - SIDE PLATE ASSEMBLY (800451) ! Recommended spare parts items PARTS LIST - ELECTRICAL COMPONENTS Individual Part Service Part Description 800428 800461** Operation Button 800422 800462** Motor 800425* 800463** Switch 800414* Strap Sensor 800395 PC Board 800005 Contact Plate 800427 800472** Tension Knob...
  • Page 19 TROUBLESHOOTING GUIDES...
  • Page 20 TROUBLESHOOTING GUIDES...

  • Page 21: Low Battery Charge

    TROUBLESHOOTING - INDICATOR LIGHTS Charger is plugged in and receiving power. Battery is receiving a Quick Charge. Battery is too hot or cold to receive charge. Charging starts when the battery reaches the proper temperature. Battery cannot accept a charge. Replace battery. LOW BATTERY CHARGE LED flashes 1 second on, one second off, etc.

  • Page 22: Tool Maintenance

    If there is any question that joint formation is not as shown or is suspect, it is important that you contact your tool representative immediately. TOOL LUBRICATION Tools use a variety of greases and oils, all of which can be ordered through MIP. When ordering indicate tool model, part number and name. THREAD SEALANTS Tools are assembled using a variety of thread sealants, all of which can be ordered through MIP service using the appropriate description and part number.
  • Page 23 MAINTENANCE PROCEDURES - CONTROLS DIAGNOSTIC Use the following procedure to diagnose a possible faulty or broken control switch. 2 small pieces of strapping are needed for this procedure. The diagnostics feature is enabled for 30 seconds. If all components have not been verified within 30 seconds repeat steps 1 through 4 and resume.
  • Page 24 MAINTENANCE PROCEDURES - CYCLE COUNTER Use the following procedure to access the cycle count of the tool. This is the total number of times the tool has been operated and can aid in diagnosing problems or service schedules. 1 small piece of strapping is needed for this procedure.
  • Page 25 MAINTENANCE PROCEDURES - FEEDWHEEL CLEARANCE The feedwheel to roller clearance may require readjustment if the feedwheel or roller has been replaced. The freewheel clearance should also be inspected during routine tool maintenance procedures. Adjust the feedwheel clearance as follows: Using a 2.5mm hex wrench turn the adjustment screw which can be accessed through the top of the tool as shown.
  • Page 26 All orders are inspected prior to shipment. To protect your interests, it is strongly suggested that you check items before accepting delivery. Carriers and MIP will not accept claims if damage is not noted at the time of delivery. We collect tax for all accounts if a current TAX certificate and number are not on file with our finance department.

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