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Finmeccanica Sirio Panel A4582 Component Maintenance Manual With Illustrated Parts List

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COMPONENT MAINTENANCE MANUAL
PNR:
Sirio Panel S.p.a
Via della Lama, 13
Loc. Levanella Becorpi,
50025 Montevarchi Arezzo-ITALY
Phone (+39) 055-913671
Fax: (+39) 055-9180463
Internal Document No:
6ws-mi000204-e Ed 02
FIRST REVISION: Copyright 2014
This document contains information that is confidential and proprietary to Sirio Panel.
This document is furnished on the understanding that the document and the information it contains
will not be copied or disclosed to the others or used for any purpose other than conducting business
with Sirio Panel and will be returned and all further use discontinued upon request by Sirio Panel
copyright Sirio Panel.
All rights reserved. Confidential and Proprietary document.
REVISION No. 1
ISSUE: 20140619
A4582
A4582
WITH
ILLUSTRATED PARTS LIST
131VM ATR CILLS
727-1066-01
CMS: 6863459600
[ A 4 5 8 2 ]
[ I n t e r n a l D o c u m e n t N o : 6 w s - m i 0 0 0 2 0 4 - e E d 0 2 ]
31-10-18
31-10-18
TP 1
Jun 19/14
20140
619

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  • Page 1 A4582 A4582 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 131VM ATR CILLS PNR: 727-1066-01 [ A 4 5 8 2 ] CMS: 6863459600 [ I n t e r n a l D o c u m e n t N o : 6 w s - m i 0 0 0 2 0 4 - e E d 0 2 ] Sirio Panel S.p.a Via della Lama, 13 Loc.
  • Page 2 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 TP 2...
  • Page 3 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Holders of 131VM ATR CILLS (P/Ns 727-1066-01 , CMS: 6863459600) Component Maintenance [A4582] Manual. [Internal Document No:6ws-mi000204-e Ed 02] REVISION NO. 1 DATED Jun 19/14 Pages which have been added or revised are outlined below together with the highlights of the revision. Remove and insert the affected pages as listed.
  • Page 4 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK HIGHLIGHTS 31-10-18 Page 2...
  • Page 5 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS RECORD OF REVISIONS INSERTED INSERTED REV. ISSUE REV. ISSUE DATE DATE DATE DATE RECORD OF REVISIONS Jun 19/14 31-10-18 Page 1 Jun 19/14 20140...
  • Page 6 INTENTIONALLY BLANK...
  • Page 7 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS RECORD OF TEMPORARY REVISIONS INSERTED REMOVED TEMP ISSUE PAGE No. DATE DATE DATE 31-10-18 Page 1 Feb 15/11 20110...
  • Page 8 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 2...
  • Page 9 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS SERVICE BULLETINLIST INCLUDED DATE SB/AEB TITLE ISSUE DATE REVISION INCORPORATION 31-10-18 Page 1 Feb 15/11 20110...
  • Page 10 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 2...
  • Page 11 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE LIST OF EFFECTIVE PAGES TITLE PAGE Jun 19/14 Jun 19/14 Blank Jun 19/14 Jun 19/14 HIGHLIGHTS Jun 19/14 Jun 19/14 Blank Jun 19/14 Jun 19/14 RECORD OF REVISIONS...
  • Page 12 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE REPAIR 6001 Jun 19/14 11002 Blank 6002 Jun 19/14 6003 Jun 19/14 REMOVAL 12001 Feb 15/11 6004 Jun 19/14 12002 Blank 6005 Feb 15/11 6006...

  • Page 13: Table Of Contents

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TABLE OF CONTENTS Page INTRODUCTION General INTRO 1 Purpose of the Manual INTRO 1 Correspondence INTRO 1 Manual breakdown arrangement INTRO 1 Page block (PAGEBLOCK) assignment INTRO 1 General Arrangement INTRO 4 Preliminary pages at the beginning of the CMM INTRO 4 Introduction (INTRO) structure...
  • Page 14 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TABLE OF CONTENTS (Cont’d) Page DISASSEMBLY Introduction 3001 General 3001 Removal of ASSY PANEL 3001 Reason for the job 3001 Job Set-up information 3001 Job Set-up 3002 Procedure 3002 Close-up 3002 Removal of ASSY WIRING 3002 Reason for the job...
  • Page 15 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TABLE OF CONTENTS (Cont’d) Page Substitution of IDENTIFICATION LABEL 6004 Reason for the job 6004 Job Set-up information 6004 Job Set-Up 6004 Procedure 6004 Close-up 6005 ASSEMBLY Introduction 7001 General 7001 Installation of ASSY WIRING 7001 Reason of the Job...
  • Page 16 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TABLE OF CONTENTS (Cont’d) Page SERVICING Servicing 14001 STORAGE Storage 15001 Reason for the job 15001 Job set-up information 15001 Job Set-Up 15001 Procedure 15001 REWORK General 16001 ILLUSTRATED PARTS LIST Function 10001 General...
  • Page 17 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS LIST OF TABLES Table Configuration Description Breakdown of the Equipment Replaceable Spare Parts 3001 List of Maintenance Tasks for Disassembly procedures 3001 6001 List of Maintenance Tasks for Repair procedures 6001 7001 List of Maintenance Tasks for Assembly procedures 7001...
  • Page 18 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 6...

  • Page 19: Introduction

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTRODUCTION TASK 31-10-18-871-801-A01 General Purpose of the Manual The Component Maintenance Manual (CMM) conform to ATA Specification No.2200.The CMM provides shop-verified procedures that enable a mechanic to restore the component to its serviceable condition in the overhaul shop.
  • Page 20 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS PAGEBLOCK PAGEBLOCK PAGEBLOCK Number Pagination SCHEMATIC AND WIRING DIAGRAMS 2000 2001-2999 DISASSEMBLY 3000 3001-3999 CLEANING 4000 4001-4999 INSPECTION/CHECK 5000 5001-5999 REPAIR 6000 6001-6999 ASSEMBLY 7000 7001-7999 FITS AND CLEARENCES 8000 8001-8999 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND 9000 9001-9999...
  • Page 21 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Inspection/Check This page block gives all the check procedures that are necessary during shop maintenance. Repair This page block contains detailed repair procedures and specifications necessary to restore a worn or damaged part to serviceable condition. Assembly This page block gives step-by-step assembly instructions in a logical sequence.

  • Page 22: General Arrangement

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TASK 31-10-18-879-801-A01 General Arrangement Preliminary pages at the beginning of the CMM Title Page (TP) Transmittal Sheet (TS) The Transmittal Sheet gives a list of the revised pages with the page numbers and a brief description of the revision to each pages.

  • Page 23: Description And Operation (Do) Structure

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Description and Operation (DO) structure The DO is broken down into Tasks. The Tasks are: General This Task gives general overall information. Hardware This Task gives a mechanical and electrical description of the module. This Task explains the configuration and the operation of the component and its subassemblies (modules/boards).
  • Page 24 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Expendable Parts This Table lists the IPC CSNs (Catalogue Sequence Number) of all the expendable parts used in the maintenance procedure. The IPL gives the corresponding Part Numbers. Referenced Information This Table lists all the cross-references to other documents. Job set-up This Topic gives all the instructions necessary to prepare for the procedure.

  • Page 25: Maintenance Task Oriented Support System (Mtoss) Task/Subtask Numbering

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TASK 31-10-18-879-802-A01 Maintenance Task Oriented Support System (MTOSS) Task/Subtask numbering General The MTOSS system specifies a functional organization of the data and a numbering system which gives a maintenance Task/Subtask number to each step of the maintenance operation (Task) described in the CMM.
  • Page 26 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Element 4 Function code sequence number (three digits). It enables a unique identification number to be given to each Task/Sub-tasks. Tasks and Sub-tasks are numbered differently: Task numbers start at 801 and rise, sequentially to 999 (maximum). Sub-tasks numbers start at 001 and rise, sequentially, to 800 (maximum) in the Task.

  • Page 27: Mtoss Function Codes

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS MTOSS function codes The first two digits of the function code (fourth element in the numbering system) are in accordance with the ATA Specification No. 2200. In some instances the third digit is used for further breakdown of the basic function.
  • Page 28 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Function Code Element Description Plasma and Flame Spraying Miscellaneous Repair Bonding and Moulding/Sealing Heat Treating Surface Treating Machine Riveting and Flaring Installation and Assembly Install Install Modular Sections Assemble Modular Sections Assemble Subassemblies Install/Close Items Removed/Opened for Access Assemble Accessory...
  • Page 29 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Function Code Element Description Fuel Flow Water Flow Electrical/Return to Service Engine Accessory/BITE Pressure Check Leak Check Miscellaneous Fault Isolation Adjusting/Aligning/Calibration Rigging Service Bulletin Incorporation Part Number Change/Re-identification Special Procedures To be Defined Description and Operation General Hardware...

  • Page 30: Relationship Between Pageblocks And Task/Subtask/Table Numbers

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Function Code Element Description Fixtures, tools, test and support equipment Table Consumable materials Table Expendable parts Table Referenced information Table Generic, Connector description Table Fits and clearances, Non-standard torque value Table Component location, Revision reference sheet Table Relationship between PAGEBLOCKS and TASK/SUBTASK/TABLE numbers PAGEBLOCK...

  • Page 31: Symbols And Definitions

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TASK 31-10-18-879-803-A01 Symbols and Definitions Units and Measurement Symbols SI system US system Abbreviation Definition Abbreviation Definition pound square inch dec.C degrees Celsius deg.F degrees Fahrenheit gram ounce kilogram pound meter foot/feet m.daN meter.deca Newton...

  • Page 32: Reference Designator Index (Rdi)

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Reference Designator Index (RDI) The designation of a component (RDI) consist of: a code letter according to the following table, a sequential number. Type of component (RDI) Letter Code .Battery .Capacitor .Integrated circuit, microcircuit IC or U .Jumper, srap...

  • Page 33: List Of Abbreviations

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TASK 31-10-18-879-804-A01 List of abbreviations Abbreviations Abbreviation Definition Abbreviation Definition Aircraft Lighted Plates Alternating Current Internal Monitoring Circuit ACOLL Anticollision Input(s) Output(s) Module AFDX Avionic Full Data Exchange IPBS Illuminated Push Button Switches Analog Input Interface Internal Supply Circuit...
  • Page 34 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Abbreviation Definition Abbreviation Definition Flight Control Remote Transmission Request Front Face Component SAMpling Front Face Panel SEPDC Secondary Electrical Power Distribution Center Flight Hours Supplier Equipment Specification Factory Test Equipment SPBD Secondary Power Distribution Box Flight Warning System...

  • Page 35: Description And Operation

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS DESCRIPTION AND OPERATION TASK 31-10-18-871-802-A01 Hardware Description and Operation General Description The 131VM must be installed on the aircraft ATR 72-600. The unit configuration is composed as follows: Main structure that provides the equipment pushbutton switch supports and the necessary fixing points to the main aircraft console.
  • Page 36 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 External side 131VM ATR CILLS Figure 1 /GRAPHIC 31-10-18-991-001-A01 31-10-18 Page 2 Jun 19/14 20140...
  • Page 37 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS The outline Drawing. Refer to Fig. 8001 in the FITS AND CLEARANCES section for Outline Drawings of 131VM. The dimensions and weight are as follows: Overall length: 134 (+0 / -0.5)mm Overall height: 74 mm +/- 0.25mm Overall width: 101 +/- 0.25mm Maximum weight: 0.240 Kg...
  • Page 38 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Equipment Composition This paragraph provides the hierarchical structured article composition and breakdown of the Equipment ATR 131VM Part No. 727-1066-01. Hierarchical Structured Composition 1.A.(4).(a) Table 1 represents the hierarchical structured article composition from the top level, including the list of applicable documentation of each Article, with the indication of: OEM Code: Sirio Panel identification code of the Article...
  • Page 39 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS 131VM Configuration Description |....... 920-9244/56 M 01 |....... 920-9244/56.01A 02 |....... 920-9244/56.01Y 02 |_______________ 921-2929/07.01 |....... 921-2929/07 H 01 |....... 921-2929/07.01A 02 |....... 921-2929/07.01Y 02 |_______________ 940-2084/07.01 |....... 940-2084/07 M 01 |.......
  • Page 40 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS 131VM Configuration Description |....... 723-5574/01 F 01 |....... 723-5574/01 H 01 |....... 723-5574/01 J 01 |....... 723-5574/01 M 01 |....... 723-5574/01.01A 02 |....... 723-5574/01.01Y 02 |_______________ 940-1049/01.01 |....... 940-1049/01 M 03 |.......
  • Page 41 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS 131VM Configuration Description |....... 920-0252/01.01Y 02 |_______________ 724-2150/01.01 |....... 724-2150/01 E 01 |....... 724-2150/01 H 01 |....... 724-2150/01.01A 06 |....... 724-2150/01.01Y 06 |_______________ 923-1591/01.01 |....... 11976 |....... 923-1591/01 FA01 |....... 923-1591/01 FB01 |.......
  • Page 42 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS 131VM Configuration Description |_______________ 724-1015/04.01 |....... 724-1015/04 H 01 |....... 724-1015/04.01A 02 |....... 724-1015/04.01Y 02 |_______________ 921-1554/01.01 |....... 921-1554/01 H 01 |....... 921-1554/01.01A 02 |....... 921-1554/01.01Y 02 |_______________ 920-6720/01.01 |_______________ 920-6723/01.01 |_______________ 920-6724/01.01 921-1553/04.01...
  • Page 43 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS UM: Unit of measure for the specific item Table 2 Breakdown of the Equipment Level OEM Code Description Q.ty 727-1066/01.01 131VM ATR CILLS 61510-65/324 SCREW INOX TSP/C NC4-40x4.76mm 2 61550-33/106 SCREW INOX TSP/C M2.5x8mm 61550-33/105 SCREW INOX TSP/C M2.5x6mm 61530-27/035...
  • Page 44 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Level OEM Code Description Q.ty 5400249M0019 Fuse NANO^2 (SMD Fuses NANO2 Very Fast-Acting 451/453 Series) 2201599M0010 RES 22ohm 5% 2W TINNED COPPER 8201146M0608 Plate HIGH-TEMPERATURE POLYIMIDE SINGLE 6.35mm 19.05mm 1200574M0095 TVS _V uA 1.5kW DIODE SMC DO- 214AB 1700436M0035 Visible Light LED...
  • Page 45 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Level OEM Code Description Q.ty 920-6720/01.01 HOUSING SOCKET 920-6723/01.01 HOUSING MALE 920-6724/01.01 HOUSING FEMALE 921-1553/04.01 SIMPLE PUSHBUTTON ASSY ATR 8201197M0135 Spring INOX SPIRAL COMPRESSION 57510-04/012 Loctite 0.001 g 921-1552/01.01 PUSHBUTTON CASE 920-6722/04.01 PUSHBUTTON "A"...
  • Page 46 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 12...

  • Page 47: Testing And Fault Isolation

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TESTING AND FAULT ISOLATION TASK 31-10-18-700-801-A01 Testing INTRODUCTION General The execution of the test procedures, described in the following paragraph, allows to highlight the failure symptoms presented by the Unit Under Test. In fact, if a test procedure is not successful, a troubleshooting procedure starting from the failed test can be carried out to isolate the faulty item and to perform the remove/replace activity.
  • Page 48 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Description Vendor Code Calipers (any +/-1/20mm) No specific Graduated balance SARTORIUS (any +/-5g) High Resistance Meter Agilent 4339B or equivalent Milliohmeter Agilent type 4338B NOTE: All equipment must be kept under calibration conditions. Material required No materials required for testing and fault insulation Environmental conditions for testing...

  • Page 49: Test Specification And Procedures

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TEST SPECIFICATION AND PROCEDURES General All the tests reported here will be performed and/or assisted by the FTE dedicated to ATR CILLS VM Panel. Verify that the power supply is power off and connect the UUT at the FTE with the relative harness (ref.
  • Page 50 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS PNR Part Number 727-1066/01 Rev 01 Sirio Panel S.p.A (only Human readable) MFR Cage Code A4582 LRU Description: 131VM ATR CILLS (only Human Readable) C.M.S: 6863459600 Inspect the presence of data associated to: SER Number DMF date of manufacturing The identification phase will be executed in the following steps:...

  • Page 51: Electric Tests

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Electric Tests Bonding Test The purpose of the test is to measure the bonding resistance between the chassis connector pins and the equipment structure. The bonding facility area is the rear-bearing surface of the equipment that provides the required electrical conductivity between the equipment and the H/C structure.

  • Page 52: Ffcs Functional Verification Tests

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 Figure 1003 /GRAPHIC 31-10-18-991-005-A01 FFCs Functional Verification Tests NOTE: Under this heading are reported all the tests requested to perform the full functionality verification of the Panel. SET UP Equipment Power On Test Press the FUNCTIONAL TEST push button on the main menu of FTE.
  • Page 53 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS The FTE will provide information on result of test by checking the requested power lead for the equipment under test and from the result of each power supply verification, only when POWER ON CONTROL will be lighted the FTE will permit to proceed.
  • Page 54 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 Dimming Test Figure 1005 /GRAPHIC 31-10-18-991-007-A01 FFCs Tests During the FFC functional test the FTE will guide the operators step by step showing which is the Component under test and describe the type of test and operation requested.
  • Page 55 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 FFCs Test Figure 1006 /GRAPHIC 31-10-18-991-008-A01 Power Consumption and Voltage Variation On the FTE main menu press the Power Consumption push button. The FTE screen is shown in Fig. 1007. Select the option Power Consumption by activating the Command Box Start, the FTE will activate all the upper and lower captions of each IPBS (if present)in Bright Mode maximum brightness, power on the FFP and all the circuitry inside the Panel and...

  • Page 56: Mechanical Tests

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 Power Consumption Figure 1007 /GRAPHIC 31-10-18-991-009-A01 MECHANICAL TESTS Visual Inspection Refer to the flowchart reported in Fig. 1008. FFCs are present and finishing is in accordance with 727-1066/01 HE outline drawing. Panel is present and has the right color.
  • Page 57 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 Visual Check Figure 1008 /GRAPHIC 31-10-18-991-013-A01 31-10-18 Page 1011 Jun 19/14 20140...
  • Page 58 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Dimensions and Weight Refer to the flowchart reported in Fig. 1009. With the callipers verify that the dimensions of the UUT respect the Outline Drawing. Weight the UUT with the graduated balance, verifying that the value is lower than 0.240 Kg.

  • Page 59: Fault Insulation

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TASK 31-10-18-810-801-A01 Fault Insulation Introduction This paragraph helps the operator to locate the faulty item if some test fails. Here below is reported the flowcharts referred to each single test (Fig. 1010, Fig. 1011). When faulty item is located execute the operations as reported in the flowchart and refer to relative section for the Assembly, Disassembly and Repair operation.
  • Page 60 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 Verification of the ASSY WIRING 131VM ATR CILLS Figure 1010 /GRAPHIC 31-10-18-991-010-A01 31-10-18 Page 1014 Jun 19/14 20140...
  • Page 61 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 Verification of the ASSY PANEL 131VM ATR CILLS Figure 1011 /GRAPHIC 31-10-18-991-018-A01 31-10-18 Page 1015 Jun 19/14 20140...
  • Page 62 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 1016...

  • Page 63: Schematics And Wiring Diagrams

    COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS SCHEMATICS AND WIRING DIAGRAMS TASK 31-10-18-878-801-A01 Schematics and Wiring Diagrams of 131VM ATR CILLS ASSY WIRING 926-1025-02-01 Electrical Connection Fig. Sheet 1 Document 926-1025/02 H 01 Assembly Drawing of the ASSY WIRING Figure 2001 /GRAPHIC 31-10-18-991-012-A01 31-10-18 Page 2001...
  • Page 64 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS 131VM ASSY PCB BACKLIGHT 724-2150-01-01 Electrical connection Fig. Sheet 2 Document 724-2150/01 E 01 Assembly Drawing of the 131VM ASSY PCB BACKLIGHT Figure 2002 Sheet 2 /GRAPHIC 31-10-18-991-019-A01 31-10-18 Page 2002 Jun 19/14 20140...
  • Page 65 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 Document 724-2150/01 E 01 Electrical Schematics of the 131VM ASSY PCB BACKLIGHT Figure 2002 Sheet 1 /GRAPHIC 31-10-18-991-019-A01 31-10-18 Page 2003 Jun 19/14 20140...
  • Page 66 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 2004...
  • Page 67 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS DISASSEMBLY TASK 31-10-18-000-809-A01 Introduction General CAUTION: BE CAREFUL TO NOT DAMAGE THE SOLDER COMPONENTS DURING THE MAINTENANCE PROCEDURE. NOTE: The following Table reports the indication of maintenance level for each disassembly procedure, referring to the Replaceable Spare Parts for the 131VM, Fig.
  • Page 68 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Job Set-up Not applicable. Procedure SUBTASK 31-10-18-020-001-A01 CAUTION: READ THE WARRANTY CONDITIONS BEFORE DISASSEMBLYING THE EQUIPMENT. THE WARRANTY CAN BE CANCELLED IF THE CONDITIONS ARE NOT OBEYED CAUTION: USE THE APPLICATION ELECTROSTATIC-DISCHARGE SAFETY PRECAUTIONS WHEN YOU DO MAINTENANCE ON OR NEAR DEVICES SENSITIVE TO ELECTROSTATIC DISCHARGE.
  • Page 69 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS REFERENCE DESIGNATION IPL Fig. 2 131VM ATR CILLS Job Set-up SUBTASK 31-10-18-020-002-A01 Remove the ASSY PANEL Ref. to TASK 31-10-18-000-801-A01 Procedure SUBTASK 31-10-18-020-003-A01 CAUTION: READ THE WARRANTY CONDITIONS BEFORE DISASSEMBLYING THE EQUIPMENT.
  • Page 70 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 3004...
  • Page 71 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS CLEANING TASK 31-10-18-100-801-A01 Cleaning Reason for the job Self explanatory Job Set-up information NOTE: It is permitted to use alternatives NOTE: For more information, refer to page block SPECIAL TOOL, FIXTURES, EQUIPMENT AND CONSUMABLES Fixtures, tools, test and support equipment.
  • Page 72 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS CAUTION: USE THE APPLICATION ELECTROSTATIC-DISCHARGE SAFETY PRECAUTIONS WHEN YOU DO MAINTENANCE ON OR NEAR DEVICES SENSITIVE TO ELECTROSTATIC DISCHARGE. IF YOU NOT DO THIS, YOU CAN CAUSE DAMAGE TO THE EQUIPMENT. CAUTION: TAKE CARE TO THE PRESSURE OF THE LOW-PRESSURE DRY COMPRESSED AIR.
  • Page 73 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INSPECTION/CHECK TASK 31-10-18-200-801-A01 Visual Inspection Not Applicable 31-10-18 Page 5001 Jun 19/14 20140...
  • Page 74 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 5002...
  • Page 75 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS REPAIR TASK 31-10-18-300-801-A01 Introduction General CAUTION: BE CAREFUL TO NOT DAMAGE THE SOLDER COMPONENTS DURING THE MANTEINANCE PROCEDURE. NOTE: Refer to TESTING AND FAULT ISOLATION to find the cause of malfunction or condition of the component.
  • Page 76 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TASK 31-10-18-300-802-A01 Substitution of ASSY PANEL Reason for the job Self explanatory Job Set-up information Fixtures, tools, test and support equipment. Not Applicable Consumable Parts Not Applicable Expendable Parts Not Applicable Reference information REFERENCE DESIGNATION...
  • Page 77 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TASK 31-10-18-300-803-A01 Substitution of ASSY WIRING Reason for the job Self explanatory Job Set-up information Fixtures, tools, test and support equipment. Not Applicable Consumable Parts Not Applicable Expendable Parts Not Applicable Reference information REFERENCE DESIGNATION...
  • Page 78 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS TASK 31-10-18-300-804-A01 Substitution of IDENTIFICATION LABEL Reason for the job Self explanatory Job Set-up information Fixtures, tools, test and support equipment. REFERENCE DESIGNATION No specific Cutter No specific Black color indelible pen Consumable Parts REFERENCE DESIGNATION...
  • Page 79 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Close-up Not Applicable REPAIR NO. 1 31-10-18 Page 6005 Feb 15/11 20110...
  • Page 80 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK REPAIR NO. 1 31-10-18 Page 6006...
  • Page 81 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS ASSEMBLY TASK 31-10-18-400-804-A01 Introduction General CAUTION: BE CAREFUL TO NOT DAMAGE THE SOLDER COMPONENTS DURING THE MANTEINANCE PROCEDURE. NOTE: The following Table reports the indication of maintenance level for each disassembly procedure, referring to the Replaceable Spare Parts for the 131VM, Fig.
  • Page 82 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS ITEM DESIGNATION IPC - CSN SCREW INOX PAN HEAD CROSS 31-10-18-02-40 RECESSED M2.5X6mm WASHER EL INOX M2.5-5.1mm 31-10-18-02-50 WASHER PLANE INOX M2.5-5mm 31-10-18-02-60 SCREW INOX FLAT HEAD CROSS 31-10-18-02-80 RECESSED M2.5x10mm SCREW INOX PAN HEAD CROSS 31-10-18-02-90 RECESSED M3x6mm...
  • Page 83 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS By means of the dynamometric screwdriver with cross Philips blades torque the two screws (2-100) to 0.7Nm. Put the circular connector of ASSY WIRING (2-70) on the ASSY PAINTED BACKPLATE (2-30) in the correct position interposing the two ASSY CONNECTOR FLANGE (1-110).
  • Page 84 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS REFERENCE DESIGNATION IPL Fig. 2 131VM ATR CILLS Job Set-Up Not Applicable Procedure SUBTASK 31-10-18-420-002-A01 Installation of ASSY PANEL (723-5574-01-01) Put the ASSY PANEL (2-20) in the correct position on the ASSY COUNTERPANEL (2-10).
  • Page 85 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Procedure Not Applicable Close-up SUBTASK 31-10-18-420-003-A01 Perform final Acceptance Test Procedure in accordance with document no. 727-1066/01 Ne 01 and record the result in the applicable Acceptance Test Report. If the check fails refer to the relative fault insulation (Ref. to TESTING AND FAULT ISOLATION TASK 31-10-18-810-801-A01).
  • Page 86 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 7006...
  • Page 87 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS FITS AND CLEARANCES TASK 31-10-18-940-801-A01 Fits and Clearances General The dimensions of the 131VM, are shown in Fig. 8001. Fig. Sheet 1 Document 727-1066/01 HE02 131VM Outline Drawing Figure 8001 /GRAPHIC 31-10-18-991-015-A01 31-10-18 Page 8001 Jun 19/14...
  • Page 88 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Allowable Torque Values Standard Torque Values The standard allowable torque values are shown in the following table.Apply the values to all INOX STEEL SCREW on metallic mating surfaces and on PCB interposed(*).
  • Page 89 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES TASK 31-10-18-940-802-A01 Special Tools, Fixtures and Equipment All the special tools, fixtures and equipment referenced in the different page blocks are listed in the Table below. Special Equipment Table 9001 List of Special Equipment SUPPLIER CODE OR...
  • Page 90 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Fig. Sheet 1 FTE Front Panel Figure 9001 /GRAPHIC 31-10-18-991-016-A01 Fig. Sheet 1 FTE Dimensions Figure 9002 /GRAPHIC 31-10-18-991-017-A01 31-10-18 Page 9002 Jun 19/14 20140...
  • Page 91 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Standard Equipment Table 9002 List of Standard Equipment SUPPLIER CODE OR PART NUMBER DESCRIPTION NAME ADDRESS Adjustable DC-power GPC 3030D or equivalent supply 0-30V GW High Resistance Meter Agilent 4339B or equivalent Milliohmeter Agilent type 4338B or...
  • Page 92 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Expendable Parts Table 9004 Expendable Parts STANDARD CODE OEM CODE DESCRIPTION Q.ty (UNIFIED) UNI 7687 SCREW INOX PAN HEAD CROSS 61530-27-005 DIN 7985 A RECESSED M2.5X6mm UNI 7688 SCREW INOX FLAT HEAD CROSS 61550-33-107 DIN 965 A RECESSED M2.5x10mm...
  • Page 93 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS SPECIAL PROCEDURES TASK 31-10-18-860-801-A01 Special Procedures Not Applicable 31-10-18 Page 11001 Feb 15/11 20110...
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  • Page 95 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS REMOVAL TASK 31-10-18-010-801-A01 Removal Not Applicable 31-10-18 Page 12001 Feb 15/11 20110...
  • Page 96 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 12002...
  • Page 97 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INSTALLATION TASK 31-10-18-410-801-A01 Installation Not Applicable 31-10-18 Page 13001 Feb 15/11 20110...
  • Page 98 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 13002...
  • Page 99 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS SERVICING TASK 31-10-18-610-801-A01 Servicing Not Applicable 31-10-18 Page 14001 Feb 15/11 20110...
  • Page 100 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 14002...
  • Page 101 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS STORAGE TASK 31-10-18-500-801-A01 Storage Reason for the job Self Explanatory Job set-up information NOTE: It is permitted to use alternatives NOTE: For more information, refer to page block SPECIAL TOOL, FIXTURES, EQUIPMENT AND CONSUMABLES Fixtures, tools, test and support equipment.
  • Page 102 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Put a desiccant bag in the antistatic envelope to prevent condensation. Let the air go and seal the envelope with the adhesive tape. Put the Unit in the container. Seal the container with adhesive tape Bond an identification label on the Container, which shows: The vendor name “SIRIO PANEL”...
  • Page 103 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS REWORK TASK 31-10-18-900-801-A01 General Not applicable 31-10-18 Page 16001 Jun 19/14 20140...
  • Page 104 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS INTENTIONALLY BLANK 31-10-18 Page 16002...
  • Page 105 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS ILLUSTRATED PARTS LIST TASK 31-10-18-871-803-A01 Function General The Illustrated Part List (IPL) contains the illustrations and the parts lists for the assembly given in the Leading Particulars (Ref. Description and Operation). The parts lists give the items which can be disassembled, repaired or replaced, and assembled.
  • Page 106 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Airline Part Number Column This empty column (with space for 11 characters) is given for the use of the equipment operator. Nomenclature Column The parts are shown in an indenture system sequence. This shows how one part is related to the other parts, as shown below: 1234567 (Indenture number) Assembly or Installation Assembly (RF) number (End Item)
  • Page 107 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS USED ON PN identifies the Next Higher Assembly (NHA) for a part, where the Usage Code does not make it clear (almost identical assemblies which share a single breakdown). BUYER FURNISHED EQUIPMENT identifies a part supplied by a customer. NP is for a Non-Procurable item i.e.
  • Page 108 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS Supersedes SUPSDS The part replaces and is not interchangeable with the item number given. Replaced by REPLD BY The part is replaced by and is interchangeable with the item number given. Replaces REPLS The part replaces and is interchangeable with...
  • Page 109 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS 131VM Fig. 1 Sheet 1 SPARE PARTS Figure 1/GRAPHIC 31-10-18-950-001-A01 31-10-18 Page 10005 Feb 15/11 20110...
  • Page 110 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS FIG.-ITEM PART NUMBER AIRLINE NOMENCLATURE USAGE UNITS STOCK CODE NUMBER ASSY 1234567 1 727-1066-01 131VM ATR CILLS SPARE PARTS 10 723-5574-01-01 .ASSY PANEL (O-Level) 20 926-1025-02-01 .ASSY WIRING (D-Level) 30 940-3535-07-01 .LABEL (D-Level) - ITEM NOT ILLUSTRATED 31-10-18...
  • Page 111 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS 131VM Fig. 2 Sheet 1 131VM ATR CILLS EXPLODED VIEW Figure 2/GRAPHIC 31-10-18-950-002-A01 31-10-18 Page 10007 Feb 15/11 20110...
  • Page 112 COMPONENT MAINTENANCE MANUAL PART No. 727-1066-01 131VM ATR CILLS FIG.-ITEM PART NUMBER AIRLINE NOMENCLATURE USAGE UNITS STOCK CODE NUMBER ASSY 1234567 1 727-1066-01 131VM ATR CILLS 10 921-2938-01-01 .ASSY COUNTERPANEL 20 723-5574-01-01 .ASSY PANEL 30 928-1189-01-01 .ASSY PAINTED BACKPLATE ATTACHING PARTS 40 61530-27-005 .SCREW INOX PAN HEAD CROSS RECESSED M2.5X6mm...

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