Summary of Contents for Finmeccanica Selex ES Radom650C
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Radome_Radom650C_Service Manual_en_2014-06-04 Selex ES GmbH • Gematronik Weather Radar Systems Table of Contents 04.06.2014 Service Manual Radom650C Radome Translation of the original manual...
Radom650C Radome Table of Contents Table of Contents General ........................5 Information about this operating manual ............5 Conventions used ..................... 6 1.2.1 Notes ....................6 1.2.2 Special safety instructions ..............7 1.2.3 Frequency bands .................. 8 Manufacturer information ................9 1.3.1 Limitation of liability ................
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Radom650C Radome Table of Contents Operation ........................39 Configuration ......................41 Faults ......................... 42 10 Service ........................43 10.1 Safety ....................... 43 10.2 Logging maintenance tasks ................45 10.3 Service schedule ..................... 46 10.4 Measures prior to service work ..............48 10.5 Measures while performing maintenance .............
Radom650C Radome General Pos: 1 .1.1 /Standard/1 Allgemeines/1 Allgemeines (Titel) @ 0\mod_1179150435078_1361.docx @ 1363 @ 1 @ 1 General Pos: 1 .1.2 /Standard/1 Allgemeines/10x | In forma tionen zu dieser Anleitung/100 | 1.1 Informationen zu dieser Anleitung (Titel) @ 6 \mod_1303911066141_1361.docx @ 77643 @ 2 @ 1 Information about this operating manual Pos: 1 .1.3 /Standard/1 Allgemeines/10x | In forma tionen zu dieser Anleitung/101 | In formationen zu dieser Anleitung | SA+BA @ 13\mod_1338398687817_1361.docx @ 135074 @ @ 1 This manual enables safe and efficient handling of the radar system.
Radom650C Radome General 1.2.3 Frequency bands Pos: 1 .1.7.18 /Standard/1 Allgemeines/2xx | Verwendete Konventionen/231 | Frequenzbänder | SA @ 3\mod_1270051958223_1361.docx @ 43924 @ @ 1 The nomenclature used in this manual for specification of frequency bands is based on the IEEE Standard 521-2002 (Standard Letter Designations for Radar-Frequency Bands). NOTE! ...
Radom650C Radome General 1.3.3 Customer service Pos: 1 .1.9.10 /Standard/1 Allgemeines/3xx | He rstellerinforma tionen/331 | Kundendienst (Text) @ 3\mod_1270052505082_1361.docx @ 43956 @ @ 1 Our customer service organization is available for information on the product, product documentation and ordering spare parts. Our employees are always interested in new information and experiences associated with the application, which could prove valuable in improving our products, and in improving the associated product documentation.
Radom650C Radome Safety Safety Pos: 1 .3.2 /Standard/2 Sicherheit/001 Sicherheit (Text) @ 0\mod_1179155491546_1361.docx @ 1375 @ @ 1 This section provides an overview of all the important safety aspects for optimal protection of personnel, as well as for safe and trouble-free operation. Significant hazards can occur if the handling instructions and safety instructions in this manual are not complied with.
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Radom650C Radome Safety Pos: 1 .3.4.4 /Standard/2 Sicherheit/2 .1 Veran twortung des Be treibers/012 Ve rantwortung des Be treibers - Zu satz Schlüsseltransfersystem nur bei Festsystemen (Te xt) @ 22 \mod_1371473429872_1361.docx @ 289863 @ @ 1 Key transfer system Prerequisite for safe operation of the radar system with the key transfer system: ...
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Radom650C Radome Safety The radar engineer has at least the technical training of a radar technician and has the skills and experience necessary to handle radar systems safely. The radar engineer has been trained by the manufacturer in how to handle the radar system and has confirmed his participation in this training in writing.
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Radom650C Radome Safety Supervisory worker at height is a person who due to his specialized training, skills, and experience, as well as knowledge of the applicable regulations is capable of executing and supervising work at height involving rope access technology. Due to his training and experience he is also capable of independently recognizing and avoiding the possible hazards in connection with work at height involving rope access technology and familiar with all necessary rescue measures.
Radom650C Radome Safety 2.2.2 Unauthorized persons WARNING! Danger for unauthorized persons! Unauthorized persons who do not satisfy the requirements described here are not aware of the hazards in the work area. Therefore: – Keep unauthorized persons away from the work area. –...
Radom650C Radome Safety Pos: 1 .3.8 /Standard/2 Sicherheit/veralte t/1 .1 Bestimmungsgemä ße Verwendung (Ti t el+Text) (Service-Subsystem) @ 2\mod_1247055138196_1361.docx @ 28979 @ 2 @ 1 Intended Use The system has been designed and constructed exclusively for the intended use described in the operating manual for the overall system. Every assessment of the safety of the device was conducted based on the technical specifications provided by the manufacturer.
Radom650C Radome Safety Pos: 1 .3.10.1 /Standard/2 Sicherheit/2 .4 Persönliche Schutzausrüsung/040 2.4 Persönliche Schutzausrü stung (Titel) @ 17 \mod_1353671793909_1361.docx @ 185965 @ 2 @ 1 Personal protective equipment Pos: 1 .3.10.2 /Standard/2 Sicherheit/2 .4 Persönliche Schutzausrüsung/041 Persönliche Schutzausrüstung Einleitung @ 17 \mod_1353671798159_1361.docx @ 185977 @ @ 1 For some tasks, wearing personal protective equipment is required to minimize health hazards.
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Radom650C Radome Safety Pos: 1 .3.10.17 /Standard/------------Leerzeile----------- @ 0 \mod_1178601382282_0.docx @ 1680 @ @ 1 Pos: 1 .3.10.18 /Standard/2 Sicherheit/2.4 Persönliche Schutzausrüsung/043g Sicherungsgurt (Text) @ 0\mod_1183562198625_1361.docx @ 3994 @ @ 1 Safety belt To provide safety during work in elevated positions. Before making an ascent, put on the safety belt and connect it to the eye bolts.
Radom650C Radome Safety Pos: 1 .3.12.1 /Standard/2 Sicherheit/2 .5 Besondere Ge fahren/1.1 Besondere Gefahren (Titel + Te xt) @ 0 \mod_1179217208691_1361.docx @ 1397 @ 2 @ 1 Special dangers Residual risks that have been determined based on a risk analysis are cited below. ...
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Radom650C Radome Safety Suspended loads DANGER! Life-threatening danger due to suspended loads! Falling loads can cause severe or fatal injuries. Therefore: – Never step under suspended loads. – Only move loads under supervision. – Place the load on the ground when leaving the workstation. Pos: 1 .3.12.4 /Standard/2 Sicherheit/2 .5 Besondere Ge fahren/Sch mutz und herumliegende Gegenstände (Te xt) @ 0 \mod_1179219815862_1361.docx @ 1407 @ @ 1 Fouling and loose objects CAUTION!
Radom650C Radome Safety Safety devices WARNING! Life-threatening danger due to non-functioning safety devices! Safety is only ensured if safety devices are intact. Therefore: – Before starting work, check whether safety devices are functional and properly installed. – Never render safety devices inoperable. –...
Radom650C Radome Safety Pos: 1 .3.18.1 /Sub syste me/12 Radom/Standard/Sicherheit/Umweltschu tz/1 .1. Umweltschutz @ 2 \mod_1247058381961_1361.docx @ 29035 @ 2 @ 1 Environmental protection CAUTION! Danger to the environment due to improper handling! The improper handling of hazardous materials, in particular, their improper disposal may cause considerable damage to the environment.
Radom650C Radome Safety Pos: 1 .3.20.1 /Standard/2 Sicherheit/2 .11 Beschilderung/1.1 Beschilderung (Titel + Text) @ 0 \mod_1179306290156_1361.docx @ 1427 @ 2 @ 1 Signs The following symbols and instruction signs are affixed in the work area. These symbols and instructions refer to the immediate vicinity in which they are affixed. WARNING! Danger of injury due to illegible symbols! Over time, stickers and signs can be become fouled or can become illegible...
Radom650C Radome Safety Fire, open light and smoking prohibited There is a danger of fire. Keep any sources of ignition away from the work area: open flames and hot gases (e. g. candles, matches, weld beads, welding sparks, glowing charcoal or tobacco) ...
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Radom650C Radome Safety Crushing hazard Crushing danger due to moving parts. Pos: 1 .3.20.16 /Standard/2 Sicherheit/2.11 Beschilderung/Warnung: Handverle tzungen (Text) @ 0\mod_1183552498156_1361.docx @ 3906 @ @ 1 Danger of hand injuries There is a danger of hand injuries posed by moving parts. Pos: 1 .3.20.17 /Standard/2 Sicherheit/2.11 Beschilderung/Warnung: Elektrische Spannung (Text) @ 0\mod_1179307784640_1361.docx @ 1436 @ @ 1 Electrical voltage Only electrical engineers are allowed to work inside the correspondingly marked area.
Radom650C Radome Safety 2.9.2 Fire safety signs Pos: 1 .3.20.24 /Standard/2 Sicherheit/2.11 Beschilderung/Brandschutz: Feuerlöschgerät (Text) @ 0 \mod_1179309424109_1361.docx @ 1443 @ @ 1 Fire-fighting equipment Fire extinguisher sign. Before taking fire-fighting equipment to a fire, warn or rescue all persons who are inside the danger zone.
Radom650C Radome Structure and function (radome component) NOTE! The panels are arranged on several panel layers, one on top of the other. Fig. 1/3–4 shows one panel for each layer as an example. Pos: 1 .5.4 /Subsysteme /12 Radom/6,5m DP/Aufbau und Funktion/Übersicht Blitzschutz (Text) (4 Blitzfangstangen) @ 23 \mod_1373374622862_1361.docx @ 303628 @ @ 1 Lightning protection In addition to the lightning protection rod visible in the previous Fig., depending an location the radome can be equipped with 4 additional lightning protection rods (Fig.
Radom650C Radome Service Service Pos: 1 .19.2 /Standard/alte Module/1.1. Sicherheit (Titel) @ 0 \mod_1179328161781_1361.docx @ 1501 @ 2 @ 1 Safety Pos: 1 .19.3 /Subsysteme /12 Radom/Standard/Wartung/Personal (Text) @ 2 \mod_1247062727331_1361.docx @ 29060 @ @ 1 Personnel The maintenance work described here can be executed by an instructed person unless otherwise indicated.
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Radom650C Radome Service Electrical system DANGER! Life-threatening danger due to electric shock! There is a life-threatening hazard when touching live components. Switched-on electrical components can move unexpectedly and can cause serious injuries. Therefore: – Prior to starting work, switch off the supply of electricity and ensure that it cannot be switched on again.
Radom650C Radome Service Pos: 1 .19.11 /Standard /alte Module/1.1 Wartungsplan (Titel + Text) @ 0 \mod_1179329312796_1361.docx @ 1506 @ 2 @ 1 Service schedule Service tasks required for optimal and trouble-free operation are described in the sections below. If increased wear is detected during regular inspections, reduce the required service intervals according to the actual indications of wear.
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Radom650C Radome Service Legend for the maintenance schedule Pos: 1 .19.14 /02 Wartungspläne/Syste me/Standard/Wartungsplanlegende "Auszuführen durch" (Text) @ 21\mod_1365745806873_1361.docx @ 245651 @ @ 1 To be executed by: Key Explanation 1 Radar engineer 2 Electrical engineer 3 Mechanical engineer 4 Instructed person 5 Supervisory worker at height Pos: 1 .19.15 /02 Wartungspläne/Syste me/Standard/Wartungsplanlegende "Syste m/Subsyste m"...
Radom650C Radome Service Pos: 1 .19.17 /Subsysteme /12 Radom/Standard/Wartung/_mit Standard zusammenführen (falls sinnvol)/1 .1 Ma ßnahmen vor Wartungsarbeiten (Ti t el+Text) @ 2\mod_1245753447228_1361.docx @ 28811 @ 2 @ 1 Measures prior to service work Carefully study the chapter "Safety" included in this manual. Analyze and preemptively avoid any possible sources of danger.
Radom650C Radome Service Pos: 1 .19.19 /Subsysteme /12 Radom/Standard/Wartung/_mit Standard zusammenführen (falls sinnvol)/1 .1 Ma ßnahmen während des Wartungsvorganges (Ti t el+Text) @ 2\mod_1245754156139_1361.docx @ 28827 @ 2 @ 1 Measures while performing maintenance Before detaching any electrical or mechanical connections, make sure that all cable ends, male connectors and connecting points are properly marked.
Radom650C Radome Service 9.6.4 Reaching panels on the inside of the radome Pos: 1 .19.31 /Subsysteme /12 Radom/6 ,5m DP/Wartung/Paneele an der Innenseite des Radoms erreichen (Text) @ 6\mod_1295563272870_1361.docx @ 68522 @ @ 1 DANGER! Danger of falling and material damage caused by panel damage! The skin of the radome consists of panels manufactured using sandwich construction.
Radom650C Radome Service 9.6.5 Reaching panels on the outside of the radome Pos: 1 .19.34 /Subsysteme /12 Radom/6 ,5m DP/Wartung/Paneele an der Außensei t e des Radoms erreichen (Text) @ 6 \mod_1295563241948_1361.docx @ 68502 @ @ 1 DANGER! Danger due to orthostatic shock! When mounted on a tower, the radome can be positioned at heights >...
Radom650C Radome Service 9.7.1.1 Performing a visual inspection You might want to perform the visual inspection using binoculars depending on the installation conditions. The obstruction light must be replaced immediately in the event of a fault. 9.7.1.2 Replacing the obstruction light Execution NOTE! Prior to mounting the obstruction light, it must be checked for function.
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Radom650C Radome Service NOTE! See the "Service manual for the main power distribution box" for more information. NOTE! Before detaching, note the assignment of the conductors to the connections. Ensure the de-energized status and disconnect the electrical connection for the obstruction light (Fig.
Radom650C Radome Service Pos: 1 .19.40 /Subsysteme /12 Radom/11 ,8m-75/Wartung/1.1 .1 Paneeloberfläche prü fen (Titel+Text) @ 24\mod_1374238974150_1361.docx @ 312061 @ 3444444 @ 1 9.7.2 Checking the panel surface Overview In order to minimize transmission losses and maintain the integrity of the radome structure the panels must be inspected at regular intervals.
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Radom650C Radome Service Wear the following additional protective equipment depending on the specific task at hand: Protective equipment Maintenance work Visual Panel Surface Panel Panel repairs inspection replacement coating cleaning Respirator with particle filter Latex, vinyl or comparable rubber gloves Safety goggles with side and eyebrow guard Protective gloves...
Radom650C Radome Service Assessing the damage The following types of damage can be corrected by re-applying the surface coating: Scratches or surface-wide abrasion of the surface coating. The following types of damage can be corrected by repairing the panels using the optional repair kit: ...
Radom650C Radome Service 9.7.2.3 Panel replacement Superordinate information CAUTION! Danger of physical injury and property damage! A large surface of the panels is exposed to the wind due to the size and shape of the panels as well as their low weight (< 60 kg). This may cause the panel to pivot uncontrollably while being replaced.
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Radom650C Radome Service Removal NOTE! The panel replacement is described using a mid-level panel as an example. Use a knife to remove the sealing compound carefully from all connecting points (Fig. 2/1 and Fig. 3) on the panel to be replaced as well as the exterior of the radome. Fig.
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Radom650C Radome Service Fig. 13: Detailed view of Fig. 10/2 (view from the inside) If necessary, remove additional screws around position (Fig. 10/2) to widen the gap (Fig. 13/1). Tighten the lug bolt (Fig. 13/4) in one of the (previously removed) threaded unions on the panel.
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Radom650C Radome Service Fig. 14: Position of lug bolts (view from the outside) 10. Attach 2 supporting cables to the lug bolts (Fig. 14/2) and tie them together at lug bolt (Fig. 14/1). 11. Fit the scaffolding with suitable lifting gear. 12.
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Radom650C Radome Service Fig. 15: Loading the panel (view from the outside) Installation CAUTION! Danger of material damage! The panels are particularly sensitive at their corners. Careless handling will result in cracks or fractures. Therefore: – Do not remove the packaging from the replacement panels until they are inside the radome chamber.
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Radom650C Radome Service Fig. 16: Mounting the panel (view from the outside) Use one person each on the inside and the outside in order to secure the panel. While doing so, hand-tighten the threaded unions in area Fig. 16/2. NOTE! Guide a mandrel into the bores and align it vertically in case of fitting inaccuracies.
Radom650C Radome Service 9.7.2.4 Panel repairs Superordinate information CAUTION! Danger of eye and respiratory injuries! Particles are released during the processing of epoxyd fabric-base laminate mat. These may damage the eyes and the respiratory tract. Therefore: – Wear safety goggles with side and eyebrow guard. –...
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Radom650C Radome Service Fig. 18: Panel damage on surface laminate and core Fig. 19: Cutting out damaged portions CAUTION! Danger of material damage! When cutting out the core, you may damage the surface laminate underneath (Fig. 19/3) if the damage on the panel is only on the outside or the inside.
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Radom650C Radome Service Grind the surface laminate at the fracture down to a smooth and sharp edge (Fig. 19/1). Grind the surface coating off the surface laminate at a distance of 10 cm (Fig. 19/4) to the fracture. Skip this step if the damage is on the inside of the panel. Carefully remove any dirt and dust from the area to be repaired (Fig.
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Radom650C Radome Service Mix the two-component following the information on the packaging. 10. Use a paint brush to apply the binder to the core recess (Fig. 20/5) and the replacement core (Fig. 20/4). 11. Insert the replacement core (Fig. 20/4) into the recess. Ensure that the replacement core is flush.
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Radom650C Radome Service 16. Use your fingers to smooth down the transition points (Fig. 22/1) to the surface laminate. WARNING! Fire hazard! Acetone is easily flammable. Inhaling acetone fumes may damage the respiratory tract and cause headaches. Therefore: – Avoid heat impact. –...
Radom650C Radome Service 9.7.2.5 Restoring the surface coating Superordinate information CAUTION! Danger of eye and respiratory injuries! Particles are released during the processing of epoxyd fabric-base laminate mat. These may damage the eyes and the respiratory tract. Therefore: – Wear safety goggles with side and eyebrow guard. –...
Radom650C Radome Service Execution CAUTION! Danger of material damage! Grinding off the surface coating may wear down the surface laminate. Therefore: – Use extreme care and apply only little pressure when grinding down the damaged surface coating. Use sand paper to grind off the damaged surface coating. Ensure that the grinding spot is smooth and clean all over.
Radom650C Radome Service Pos: 1 .19.42 /Subsysteme /12 Radom/11 ,8m-75/Wartung/1.1 .1 Dichtigkeit (Titel+Text) @ 2\mod_1245417697202_1361.docx @ 28686 @ 3 @ 1 9.7.3 Checking the radome tightness The ideal testing situation is during a strong rain storm. NOTE! The leak test must be performed after checking the panel surface to ensure that any unevenness caused by defects in the panel can be excluded.
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Radom650C Radome Service Fig. 24: Panel corner Mark all locations where water has pooled. Sealing Thoroughly inspect the spots you marked after a prolonged drying period. Seal any leaks on the outer radome skin using silicon. NOTE! Proceed as follows if you discover any leaks: Drops of penetrating liquid may form below the leak.
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Radom650C Radome Service Safety Execution only by a supervisory specialist who has the required training to work at heights. Required protective equipment: Protective work clothing Safety footwear Safety goggles Hard hat Body harness Assessing the maintenance tasks The threaded unions to the basering must be re-tightened in any case.
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Radom650C Radome Service Fig. 26: Assessing the maintenance tasks Selex ES GmbH • Gematronik Weather Radar Systems...
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Radom650C Radome Service Inspection 1 By way of example, the inspection is performed on 50 threaded unions between the panels. You must select threaded unions from different height levels and deflection areas of the radome: Tighten the threaded unions to 15 Nm and check whether the screw has been tightened (has turned).
Radom650C Radome Service Pos: 1 .19.49 /Subsysteme /12 Radom/Standard/Wartung/_bereinigen (nach Übersetzung 123FX)/1.1 Ma ßnahmen nach erfolgter Wartung (Titel+Text) zu sammenführen2 @ 5 \mod_1281024803005_1361.docx @ 54251 @ 2 @ 1 Steps after maintenance is complete Execute the following steps after concluding the maintenance tasks and before switching the system on: Check all previously loosened threaded connections for firm seat.
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Radom650C Radome Faults Faults Pos: 1 .17.2 /Standard/A-Z (Kapitel übergreifend)/Hinweise/H W: Verweis auf Serviceanleitung zum Radarsystem @ 18\mod_1355817594250_1361.docx @ 215615 @ @ 1 NOTE! See the “Radar System Service Manual" for information. Pos: 1 .18 /Standard/--------------------Seitenumbruch-------------------- @ 0 \mod_1178701575988_0.docx @ 1682 @ @ 1 Selex ES GmbH •...
Radom650C Radome Appendix Pos: 1 .23.5 /Subsysteme /12 Radom/Standard/Anhang/1.1 Anzugsmo mente (Titel + Text) @ 2 \mod_1245671894328_1361.docx @ 28729 @ 2 @ 1 12.2 Tightening torques Type of threaded union Value Unit Panel to panel Panel to basering === Ende der Liste für Textmarke Inhalt === Selex ES GmbH •...
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