Table of Contents
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O P ER ATING INSTR UC TI O NS
Hydraulic compression tool set
Catalog number: B-CK 400
Table of contents:
1.0 General information ......................................................... Page 2
1.1 Features ....................................................................................page 2
1.2 Specifications .........................................................................page 2
2.0 Warnings and Safety rules ............................................... Page 2
2.1 Features ...................................................................................page 2
2.2 Specifications .........................................................................page 2
3.0 Parts and Accessories ..........................................Pages 2 and 3
3.1 Hydraulic compression tool ................................................page 2
3.2 Charger ....................................................................................page 3
3.3 Battery......................................................................................page 3
3.4 Carrying case .........................................................................page 3
3.5 Optional power supply ........................................................page 3
IMPORTANT
Read and understand all instructions and
safety information in this operating
instructions before use. Be aware of
proper usage and potential hazards.
4.0 Important operating precautions ................................. Page 3
4.1 Precautions for compression tool .....................................page 3
4.2 Precautions for the battery pack ......................................page 3
4.3 Precautions for the charger ...............................................page 3
5.0 Operating instructions ............................................Pages 4 & 5
5.1 Charging the battery ............................................................page 4
5.3 Switch operations .................................................................page 4
5.4 Compression operation .............................................pages 4 & 5
6.0 Troubleshooting ............................................................... Page 5
7.0 Parts breakdown ....................................................... Pages 6 & 7
7.1 Parts diagram (B-CK 400) ....................................................page 6
7.2 Parts list (B-CK 400) ..............................................................page 7
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Summary of Contents for ABB B-CK 400
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Page 1: Table Of Contents
3.3 Battery..................page 3 6.0 Troubleshooting ............... Page 5 3.4 Carrying case .................page 3 3.5 Optional power supply ............page 3 7.0 Parts breakdown ............Pages 6 & 7 7.1 Parts diagram (B-CK 400) ............page 6 7.2 Parts list (B-CK 400) ..............page 7... -
Page 2: General Information
– Tools are NOT insulated for use on or near energized 1.0 General information conductors. Unprotected use of these tools near energized ABB confirms the tool described in this instruction manual conductors may lead to electrical shock, causing severe complies with the basic safety and health requirements of EC injury or death. -
Page 3: Charger
4.0 Important operating precautions 3.2 Charger (BATC100-240), Figure 2 4.1 Precautions for compression tool – Select the appropriate dies for the connector and conductor to be compressed. – If the tool is stored for an extended period at a temperature of less than 25° F (-5° C), return the tool to room temperature for at least an hour to ensure smooth operation. -
Page 4: Operating Instructions
5.0 Operating instructions 5.2 Attaching & detaching the battery pack, Figure 7 – To attach the battery, slide it into the base of the tool until 5.1 Charging the battery, Figure 6 it stops and the latch engages. – Connect the power cord of Charger IBATC100-240 to a –... -
Page 5: Maintenance & Inspection
– Press the trigger until the compression is complete Crimping Die release buttons signaled by a series of audible clicks followed by a release head indicator in the pressure. A GREEN indicator (Figure 1) shows when the compression is complete. A FLASHING RED indicator light shows an incomplete compression. -
Page 6: Parts Breakdown
7.0 Parts breakdown 7.1 Parts diagram (B-CK 400), Figure 10 FIGURE 10... -
Page 7: Parts List (B-Ck 400)
7.2 Parts list (B-CK 400) Part selection Part selection Description Item no. Description Item no. Housing (L) 07175005 Release Lever 07053001 Housing (R) 07175006 Steel Ball 07506101 End Plate 07176001 Ball 07277122 Switch 07746002 Spring 07123665 Spring 07123004 LP control plug... - Page 8 For Parts or Service, contact ABB Inc. Tool Service Center at 1-800-284-TOOL (8665) — — ABB Inc. We reserve the right to make technical We reserve all rights in this document and Electrification products changes or modify the contents of this...
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