Page 3
STOP & READ Please ensure you briefly read over this instruction manual before attempting to assemble and fit your U-shape. Once you have an understanding of the process, please then read and follow each page step by step, failure to do this can result in mistakes and the process taking much longer.
Page 5
THE PROCESS Read instructions and Tambour doors Drawer assembly prepare work space and tools Assemble T Trimming Hang all doors and fit catches...
QUICK OVERVIEW Staring the Trim Trimming corners Ending the join Removing Trim from hinge holes Tips and hints...
Page 10
STARTING THE TRIM Cut the trim square before Ensure the lip is on the surface Start and finish on the starting every piece denoted by the piece sticker black line...
Page 11
CORNERS Keep the Trim tight Use the inside of the mallet to avoid gaps to trim door apertures* *ensure you use masking tape...
Page 12
CORNERS Remove the inner trim to avoid bobbled corners...
Page 13
ENDING THE TRIM Mark and cut the Trim a few Butt the two Trims together Mallet the join flush. (mm) past the start point...
Page 14
ENDING THE TRIM Where there is no join simply cut the edge straight with a Stanley...
Page 15
REMOVE THE HINGE Remove the inner Trim from the hinge hole to allow the hinge to sit flush. Failure to do this will result in bulging...
Page 16
TIPS AND HINTS Always keep the trim taught Always hit down onto a surface, use Heat the trim to stretch to avoid gaps and bobbles the edge of a bench if necessary and manipulate...
HANGING DOORS TOOLS • Drill Driver • Stanley knife • Cross head Screw driver...
Page 18
HANDLES Place the correct door into the Using 16mm screws, fix the Place the handle catch correct aperture ensuring the back of the catch into place into the hole door is orientated correctly ensuring the catch is straight...
Page 19
HINGES Turn the adjustment all the Fix the hinges to the door only Clip on the cover plates way to the rear before fixing using 16mm screws and the to the aperture pilot holes provided...
Page 20
(CONT.) HINGES HORIZONTAL ADJUSTMENT OVERLAY ADJUSTMENT CLIP-ON MOUNT Once both hinges are fitted, Remove wide screws and adjust the door to fit flush with replace with 16mm screws to fit equal spacing the plate to the aperture...
Page 21
STRIKE PLATE Remove the trim lip from the door and the Mark out the width of the strike plate aperture allowing the strike plate to sit flush onto on the door and the aperture parallel the wood, then fit using 2 x 16mm screws* to the catch using a Stanley knife *adjust before tightening...
Page 22
HANGING DOORS CHECK & MAKE SURE… The doors sit flush and open and shut correctly Now follow the same process of hanging all the doors before continuing...
Page 24
(CONT.) SOFT CLOSE DRAWER ASSEMBLY Attach the mounting clips Fit the drawer rear using Fit the drawer base using 16mm screws 16mm screws, ensure the base is flush to avoid gaps...
Page 25
(CONT.) SOFT CLOSE DRAWER ASSEMBLY Fit the drawer face catch Screw the drawer face mounts Clip the face into the into the pilot holes with the 4 x side runners large head screws provided with the drawer box...
Page 26
FRIDGE POD ASSEMBLY 4 x screws in each plate (provided with drawer box) First screw the drawer block Align the drawer mounting blocks Fit the runners to the blocks using serial 20 into the rebate using and fit to drawer blocks using 5 x the pilot holes provided, ensure you the pilot holes and 25mm 25mm screws into the same pilot...
TAMBOUR DOORS TOOLS • Drill Driver • Mallet • Stanley knife • Sand paper • Cross head Screw driver • Tape Measure • Set Square...
Page 28
TAMBOUR APERTURE Always remove the rear trim lip from any tambour door aperture, failure to do so will result in a noisy and rough tambour opening, if you have no upgraded tambour ensure to do this on the large standard tambour...
Page 29
WHEEL PREP Screw the wheel to the support Sand the internal Orientate the correct ensuring it sits flush all round wheel to allow the wheel/ support using 25mm screws tambour to glide...
Page 30
Sand the internal wheel to Orientate the correct Screw the wheel to the support allow the tambour to glide wheel/ support ensuring it sits flush all round using 25mm screws...
Page 31
TAMBOUR Fit the supports into the rebates Ensure the wheel and support are square, failure to do this will result in a poor running tambour...
Page 32
(CONT.) TAMBOUR Super glue the track Slide the tambour door into the When fitting the track ensure wheels, make sure you have the it butts into and up to the tambour handle the correct way wheel...
Page 33
(CONT.) TAMBOUR Butt the tracks up into the wheel and press firmly, then screw the door stop chock...
Page 34
(CONT.) FINAL POINTS Fit the folding supporting leg to serial 27 using 20mm screws • Fit serial 2 x serial 30 to underside of 24 and 25 using alignment line • and pilot holes...
(CONT.) ASSEMBLY On completion of all prep work, you will be ready to assemble your U- shape, simply use the labelled diagram on the next slide to firstly build your framework. Ensure pieces are fully in the rebates before fitting with 16mm screws and corner chock blocks.
Page 38
(CONT.) FINAL ASSEMBLY POINTS Screwing from inside using the pilot holes fit 2 x serial 15 to serial 9, • ensure both 15s are butted together Screwing from inside using the pilot holes fit serial 16 to serial 10 •...
Page 39
FIND US CONTACT INFO Unit 2 Mon - Sat 07399 637 083 9am - 5pm Gallows Park info@coolwhipcampers.co.uk Sunday closed Millbrook PL11 3AX coolwhipcampers.co.uk...
Need help?
Do you have a question about the T4 and is the answer not in the manual?
Questions and answers