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DiamaPro Systems ROG-60+ Owner's Manual

Ride-on grinder
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OWNER'S MANUAL
ROG-60+
RIDE-ON GRINDER
OPERATION & MAINTENANCE MANUAL
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

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Summary of Contents for DiamaPro Systems ROG-60+

  • Page 1 OWNER’S MANUAL ROG-60+ RIDE-ON GRINDER OPERATION & MAINTENANCE MANUAL SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE...

  • Page 2: Important Warnings And Safety Instructions

    IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS WARNING CALIFORNIA PROP 65 WARNING Use of this product can cause exposure to materials known to the State of California to cause cancer and/or birth defects or other reproductive harm. www.P65Warnings.ca.gov WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 3: Warranty Registration Card

    W ARRANTY REGISTRA TION CARD Form must be completed and submitted within 30 days from the date of purchase. Customer Information First and Last Name Company Name Address City State Zip Code Phone Number Email Machine Information Machine Type Machine Model Serial # Purchase Date (dd/mm/yy) DiamaPro...

  • Page 4: General Information

    1.2 SAFETY SIGNS INTRODUCTION It is necessary to recognize the meaning of the signs present on the ma- chine and keep their message readable. In case of damage replace them Thank you for purchasing a DIAMAPRO SYSTEMS product. This manual ®...
  • Page 5 1.3 SPARE PART ORDERS The use of substandard, inexpensive machines without emissions control technology and improperly adjusted carburetion could also contribute to the problem. The order of replacement parts must clearly state the data necessary for Overfilled Fuel Cylinders: their identification and the data shown on the machine identification plate. Overfilling a propane cylinder (over 80% full) can increase risks such Ex.: as (but not limited to) ruptures or leaks which can cause accidents,...

  • Page 6: Personal Protective Equipment

    Carbon Monoxide (CO) is a colorless, odorless, invisible gas formed Local Agencies: during the incomplete combustion of carbon containing fuels such as (but Before granting approval for the use of certain equipment, local not limited to) gasoline or propane. Exposure to high levels of Carbon law enforcement agencies such as the Fire Marshall may rely on Monoxide can cause the following symptoms: independent testing laboratories like UL and CGA.
  • Page 7 CAUTION 3. EMISSIONS MONITORING UNIT DiamaPro ROG-60+ is equipped with an Emissions monitoring unit. This ® THIS MONITOR WILL ONLY INDICATE THE PRESENCE OF device is used to give the user information on the running conditions of the CARBON MONOXIDE GAS AT THE SENSOR. CARBON MONOXIDE machine during use.
  • Page 8 3.4 EMISSION MONITORING UNIT OPERATIONS If alarm signal sounds: Immediately increase ventilation and move the machine to a clean air envi- ronment. Monitor CO PPM and AFR in the new fresh air environment. CO OPERATION: The SAM Safe Air Monitor is operational once the engine PPM should drop below 35PPM and AFR should be less than 500mV.

  • Page 9: Machine Operation

    4.1.8 DRESS PROPERLY 4. MACHINE OPERATION Do not wear loose clothing or jewelry that can be caught in moving parts. Wear protective hair covering to contain long hair. Keep hair away from 4.1 SAFETY INSTRUCTIONS motor air vent. Rubber gloves and non-skid footwear are recommended when working outdoors.

  • Page 10: Lifting And Transport

    4.1.18 USE EQUIPMENT AND ACCESSORIES PROPERLY 4.1.32 WHEN REPLACING A PART, USE THE SAME TYPE AND QUALITY Do not force a small grinder to do the job of a heavy-duty grinder. Do not CAUTION use the ROG-60+ for improper applications. Never cut material for which the tooling was not designed.

  • Page 11: Machine Controls

    CAUTION The total weight of the machine is about 750 lbs. The lifting must be performed from the top. To lift the DiamaPro ROG-60+ with a crane or forklift follow the steps below: ® 1. The machine is equipped with a hook. The lifting is done by being Use extra care when loading and unloading the machine onto a trailer or anchored to this element in only a single central point as shown in truck.

  • Page 12: Machine Use

    4.5 MACHINE USE 4.5.4 STARTING PROCEDURES 1. Adjust lifting stand’s height so that the machine is planted securely 4.5.1 WORK ENVIRONMENT on the work area floor. The DiamaPro ROG-60+ can be operated within the temperature range of ® 2. Remove and safely stow the stands and pins before beginning 41°F to 86°F (5°C to 30°C).

  • Page 13: Maintenance And Repair

    4.5.5 GRINDER OPERATION To move the ROG-60+, the operator must slowly and smoothly move the steering handles. To stop the grinder movement, set the handles back into the rest position. Refer to the table below for directional controls. MOVE FORWARD MOVE BACKWARD MOVE RIGHT Push handles forward.

  • Page 14: Scheduled Maintenance

    Before carrying out the maintenance of the machine make sure you understand the contents of this manual. Please contact the manufacturer for further explanations and information. Maintenance workers must possess the skills required by this manual, as well as the mental and physical requirements nec- essary and sufficient to maintain and operate the machine.
  • Page 15 PERSON IN OPERATING STATE OF NAME OF OPERATION FREQUENCY CHARGE INSTRUCTIONS MACHINE MECHANICAL PARTS Inspect engine air filter & pre-filter especially if machine is Inspect engine air filter Daily operating in dusty environments. If filter or pre-filter is dirty or Machine stopped / clogged, replace.
  • Page 16 PERSON IN OPERATING STATE OF NAME OF OPERATION FREQUENCY CHARGE INSTRUCTIONS MACHINE MECHANICAL PARTS The engine oil can be verified via dipstick. The transmission fluid inspection windows are viewable from underneath on Engine oil level and either side. filter check and At each start Check the manufacturer’s instructions present in the compo- Machine stopped /...
  • Page 17 5.2 ROUTINE & ADDITIONAL MAINTENANCE Helpful Tip! The OEM battery is non-spillable and does not require fill maintenance. 5.2.1 BATTERY REPLACEMENT & MAINTENANCE To stop the ride-on grinding machine, following the steps below: WARNING 5. Replace all terminal boots and enclosing lid. When charging a battery be sure to follow these steps below: •...
  • Page 18 5.2.3 Air Filter Change 4. Locate and remove the oil fill cap on the front valve cover. Then add 1.5 quarts of 10w30 oil. It is recommended to always check the engine air filter and prefilter before each job. If during inspection the air filter is dirty or clogged follow the steps below: 1.
  • Page 19 5.3 NOTES ON DISMANTLING 4. Remove the worn belts by turning the pulley, by leveraging with a tool to remove the belt to be replaced and replace it with another of the same size. Regarding dismantling activities, there are no security-related or environ- 5.
  • Page 20 ISSUES CAUSES REMEDIES Gearbox cover screws are loose Tighten the screws Faulty Seals Contact the authorized service Grinder oil leakage Oil seals on central and lateral shaft worn Contact the authorized service Engine oil leakage Contact the authorized service Low Fuel Fill the fuel tank suitable for the engine used Fuel tap closed Open the propane valve (*)
  • Page 21 ROG-60+ Parts list...
  • Page 22 FRAME...
  • Page 23 FRAME ITEM NO. PART NUMBER DESCRIPTION ROG-600453 Seat ROG-60D009-K Propane Tank Bracket Assembly DP-GH-D009 Tank Bracket Clasp Separate ROG-603392 Lift Hook Assembly ROG-601970-K Top Dust Gasket Assembly ROG-600460 Lower Pulley Cover ROG-600459 Upper Clutch Cover ROG-601514-K Front Floor Plate Assembly ROG-60D010-K Foot Rest Assembly ROG-602218-K...
  • Page 24 BATTERY & REGULATOR MOUNT ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION ROG-60E005 Regulator Assembly DP-GH-6933 Battery Box Lid DP-GH-A571 Battery Box Lid Screw ROG-60D008 Battery Box & Regulator Mount ROG-60P5977 Battery Cable Assembly W4359 Battery...
  • Page 25 DUAL VAC PORT ITEM NO. PART NUMBER DESCRIPTION DP-C2520 Female Cam-lock DP-A250 Male Cam-lock ROG-60D012 Dual Vacuum Port Plate ROG-60N065 Lower Port & Connecting Hose ROG-60G001-K Y-Connector Kit...

  • Page 26: Control Handle Assembly

    CONTROL HANDLE ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION ROG-601978 Control Arm ROG-601191 Safety Switch ROG-601510 Throttle Lever Assembly ROG-601192 Handle Grip Set...

  • Page 27: Tool Plate Assembly

    TOOL PLATE ASSEMBLY...
  • Page 28 TOOL PLATE ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION Bearing Nylock ROG-600035 (Set of 4 Needed per Tool Plate Assembly) Bearing Washer ROG-600145 (Set of 8 Needed per Tool Plate Assembly) Bearing Bolts ROG-600517 (Set of 4 Needed per Tool Plate Assembly) Greaseless Bearing Assembly ROG-60K206-K (For use on ROG-60+ Only)
  • Page 29 18 HP ENGINE...
  • Page 30 18 HP ENGINE ITEM NO. PART NUMBER DESCRIPTION ROG-60N063-K Airbox Assembly (detail view on Pg. 31) ROG-60N064 Air Plug ROG-60EMU-A SAM Assembly (detail view on Pg. 32) ROG-601369 Tensioner Assembly ROG-60E002-K Catalytic Exhaust Assembly ROG-600529 Clutch Bolt ROG-601078 Clutch Washer ROG-600406 Clutch Spacer ROG-601815...

  • Page 31: Air Box Assembly

    AIR BOX ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION ROG-60H150 Air Filter Housing ROG-60H146-K Clamp Assembly DP-GH-A540-1 Clamp Bolts DP-GH-A029 Clamp Nut Pre-Filter ROG-60H147 (For use on ROG-60+ Only) Main Filter ROG-60H148 (For use on ROG-60+ Only) ROG-60 Air Filter Kit (Includes Pre-Filter) ROG-60V9138-K (Not for use on ROG-60+) DP-GH-5K28...
  • Page 32 SAM ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION DP-EMS-H SAM Unit ROG-60D001 SAM Faceplate Bracket ROG-60D002 SAM Mount Bracket DP-GH-A622 Pivot Bolt DP-GH-A103 Cushion Washers (Set of 2 Needed) DP-GH-A031 Pivot Nut DP-GH-A525 Mounting Bolts (Set of 2 Needed) DP-GH-A204 SAM Mounting Screws (Set of 4 Needed) DP-GH-S014 Diode DP-GH-OPS...

  • Page 33: Stand Assembly

    STAND ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION Lifting Stand Assembly ROG-60T995 (Includes 2x ROG-60C955-K & 2x DP-GH-A087) ROG-60C955-K Caster Kit DP-GH-A087 Cotter Pin...
  • Page 34 ROUTINE MAINTENANCE PARTS PART NUMBER DESCRIPTION ROG-607938 Spark Plug (Set of 2 Needed) ENGINE OIL 10w-30 Oil ROG-60V9135 Oil Filter ROG-60H147 Air Pre-Filter ROG-60H148 Main Air Filter DP-GH-SHC630 Transmission Fluid...
  • Page 35 ROG-60+ WIRING DIAGRAM Tach Wire Spark Plug Spark Plug Wire STOP SWITCH EXHAUST ALTERNATOR TERMINAL Sensor KILL SWITCH SPLICE REGULATOR/ RECTIFIER RAISED RIB Splice Diode Regulator -12v Ground SAM CONNECTOR WIRING Oil Pressure SAM POWER Switch SAM GROUND OIL PRESSURE SWITCH EMPTY O2 SENSOR TACHOMETER WIRE...
  • Page 36 DiamaPro Systems ® 3343 Peachtree Road NE Suite 145 #24 Atlanta, GA 30326 470-977-2323...

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