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DiamaPro Systems DX22-P Owner's Manual

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OWNER'S MANUAL
DX22-P
CONCRETE FLOOR GRINDER
USER & MAINTENANCE BOOK
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
1

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Summary of Contents for DiamaPro Systems DX22-P

  • Page 1 OWNER’S MANUAL DX22-P CONCRETE FLOOR GRINDER USER & MAINTENANCE BOOK SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE...

  • Page 2: Warranty Registration Card

    WARRANTY REGISTRATION CARD Form must be completed and submitted within 30 days from the date of purchase. Customer Information First and Last Name Company Name Address City State Zip Code Phone Number Email Machine Information Machine Type Machine Model Serial # Purchase Date (dd/mm/yy) DiamaPro Systems...

  • Page 3: Safety Instructions

    If these dangers are present are to be missed, clearly mark DiamaPro DX22-P. For your own safety and protection from injury, care- the area. ® fully read, understand, and observe the safety instructions described in this 1.10 KEEP WORK AREA CLEAN - DO NOT RUN...
  • Page 4 Refer to this operations and maintenance manual as well as any additional instructions included from other manufacturers. 1.31 LEVELING THE DX22-P 1. Turn the machine off and disconnect the battery Figure 3 a.

  • Page 5: California Prop 65 Warning

    ® maintain the DiamaPro DX22-P. For your own safety and protection from injury, carefully read, understand, and observe the safety ® instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact DiamaPro Systems.
  • Page 6 A limit of 1500 ppm CO in exhaust flow has been established by the OPERATING ENVIRONMENT CGA. The DiamaPro DX22-P can be operated outdoors within the tempera- Occupational Health and Safety Administration (OSHA) ® When it comes to propane-powered machines utilized indoors, OSHA ture range of 41°F to 86°F (5°C to 30°C).

  • Page 7: Maintenance And Repair

    Be sure to properly tension the new belts. Before performing maintenance: Engine oil filling Thoroughly clean the DX22-P. If in doubt about how to perform occa- Refer to the engine manual and the MAINTENANCE SECTION. sional repairs, contact our Technical Support or an authorized dealer.
  • Page 8 Be sure terminals are covered with terminal boots as shown in “Figure 3.” Figure 3 When charging the battery, ALWAYS remove and disconnect from the DX22-P. Failure to do so may cause damage to the machine IMPORTANT Replace only with manufacturer recommended battery...
  • Page 9 Make use of specific P.P.E. (mask) as shown in the residual risks table of this publication. REFER TO THE ENGINE MANUAL The DX22-P is equipped with a maintenance-free battery. DO NOT TRY TO FILL. Machine stopped /Power Battery Weekly Clean the two battery poles to remove oxidation.
  • Page 10 2. MAINTENANCE & REPAIR (cont). NAME OF PERSON IN STATE OF FREQUENCY OPERATING INSTRUCTIONS OPERATION CHARGE MACHINE MECHANICAL PARTS The gearboxes are sealed upon assembly; if you notice oil leaks, carefully find out their origin be- cause there may be leaks from other sources. If the leaks come from the gearbox, contact our technical service or a qualified technician.

  • Page 11: Carriage Assembly

    CARRIAGE ASSEMBLY...
  • Page 12 Weight Arm Sub-Assembly (pg. 14) SEE SUB-ASSEMBLY LED Light Bracket Sub-Assembly (pg. 17) DP-DX-BBOX DX Breaker Box DP-DX22-THRM-K DX22-P Throttle Mount Assembly Kit DP-GH-DX0282 M10 X 30 Bolt DP-GH-DX0277 M10 Split Washer DP-GH-DX0281 M10 Flat Washer DP-DX22-P-LGLL DX22-P Logo Name Plate...

  • Page 13: Tool Plate Assembly

    TOOL PLATE ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. DETAIL DP-GH-RTSY M6 Hex Bead Serrated Bolt UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND DO NOT SCALE DRAWING REVISION DIMENSIONS ARE IN MILLIMETERS BREAK SHARP SCALE 3 : 1 SURFACE FINISH: EDGES TOLERANCES: LINEAR: ANGULAR:...
  • Page 14 WEIGHT ARM ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. DP-DX22-WARM Weight Arm DP-DX22-L-WGHT-K Left Side Weight Kit DP-DX22-R-WGHT-K Right Side Weight Kit DP-DX22-WALP Weight Arm Locking Pin M20X1.5 DP-DX-WAP-K Weight Arm Plug Kit...

  • Page 15: Engine And Transmission Assembly

    ENGINE AND TRANSMISSION ASSEMBLY NAME DATE DIMENSIONS ARE IN INCHES TOLERANCES: DRAWN FRACTIONAL CHECKED ANGULAR: MACH BEND TWO PLACE DECIMAL ENG APPR. THREE PLACE DECIMAL PROPRIETARY AND CONFIDENTIAL MFG APPR. THE INFORMATION CONTAINED IN Q.A. MATERIAL THIS DRAWING IS THE SOLE COMMENTS: PROPERTY OF <COMPANY NAME >.
  • Page 16 ENGINE AND TRANSMISSION ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. LX600-S008 17 HP Kawasaki Engine DP-EMC-5219 1” Bore Electro Magnetic Clutch DP-DX22-ENMP Engine Mounting Plate DP-DX22-CLBS Clutch Bushing for 1” Shaft DP-DX22-ENFP Engine Fixing Plate DP-DX-DSP Driven Synchronous Pulley M8 x 25mm Countersunk screws for DP-GH-DX0265 Fixing Plate DP-GH-DX0267...
  • Page 17 LED BRACKET ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. DP-DX22-LLED-K LED Work Light Kit DP-DX22-RFPT Reinforcement Plate DP-DX22-LLED-HW LED Hardware Kit DP-GH-DX0124 M8 Nut DP-GH-DX0269 M8 Split Washer DP-GH-DX0270 M8 Washer DP-GH-DX0267 M8 x 30mm Socket Head Bolt...
  • Page 18 TANK BRACKET ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. W4359 Motobatt DP-DX22-PRTL Propane Tank Loop DP-GH-D009 Propane Tank Clasp DP-DX22-BATBX Battery Box DP-GH-DX0124 M8 Nut DP-GH-DX0270 M8 Washer DP-GH-DX0269 M8 Split Washer DP-GH-DX0267 M8 x 30mm Socket Head Bolt DP-DX22-BBM Battery Box Mount DP-DX22-SSK Soft Start Kit...

  • Page 19: Lower Frame Assembly

    LOWER FRAME ASSEMBLY...
  • Page 20 LOWER FRAME ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. DP-DX22-MTDC Metal Dust Cover DP-GH-DX0167 Hook and Loop Straps DP-GH-DX0270 M8 Flat Washer DP-GH-DX0156 M8 x 12mm Socket Head Bolt DP-GH-DX0269 M8 Split Washer DP-GH-DX0278 M8 x 20mm Socket Head Screw DP-GH-DX0158 M8 x 16mm Socket Head Bolt DP-DX22-LEVB-K...

  • Page 21: Handle Assembly

    HANDLE ASSEMBLY...
  • Page 22 HANDLE ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. DP-DX-IDP20 Index Pin DP-DX-HBCL Handle Bar Clamp DP-DX22-HNDL DX22 Handle Bar DP-GH-DX0288 M10 x 30 Socket Head Bolts DP-GH-DX0289 M6 x 16 Button Head Hex Bolt DP-GH-DX0284 M6 Washer DP-DX22-HNDC Handle Cover DP-DX-LSCL Lower Connection Shaft Clamp DP-DX22-OHFR...

  • Page 23: Control Panel Assembly

    CONTROL PANEL ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. DP-DX-CPBP Control Panel Back Plate DP-DX-CPEN Control Panel Enclosure DP-EMS-H SAM Unit DP-DX-ESSW E-Stop Switch DP-DX-ISWK Ignition/Key Switch DP-DX-2PSW 2-Position Switch (Clutch & LED Switch) DP-GH-DX0155 M5 x 10 Button Head Hex Bolt DP-GH-DX0297 Strain Relief DP-DX-CPGS...
  • Page 24 GEAR BOX...
  • Page 25 GEAR BOX ITEM NO. PART NUMBER DESCRIPTION QTY. DP-GH-FLCO Flex Coupler DP-GH-GRPL DX22 Aluminum Tool Plate DP-DX-TPHW-KIT Tool Plate Hardware Kit DP-DX22-FGBA Full Gearbox Assembly DP-DX-GRCB Claw Base DP-KEY-10X8X22 Claw Base Shear Key 10X8X22 DP-GH-DX0121-K Claw Base Hardware Kit DP-DX22-BTPY-250-K Lower Belt Pulley Kit DP-GH-DX0122 Hex Socket Bolt M8X40...

  • Page 26: Wiring Diagram

    WIRING DIAGRAM...
  • Page 27 DiamaPro Systems ® 3343 Peachtree Road NE Suite 145 #24 Atlanta, GA 30326 470-977-2323...

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