Atlas Copco ZBP 2000 Instruction Manual
Atlas Copco ZBP 2000 Instruction Manual

Atlas Copco ZBP 2000 Instruction Manual

Portable energy storage system
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Instruction Manual
User and maintenance manual for
Portable Energy Storage System
English
ZBP 2000

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Summary of Contents for Atlas Copco ZBP 2000

  • Page 1 Instruction Manual User and maintenance manual for Portable Energy Storage System English ZBP 2000...
  • Page 3 User and maintenance manual for Energy Storage System ZBP 2000 Original instructions Printed matter No. 2960 8820 00 ATLAS COPCO - POWER AND FLOW DIVISION www.atlascopco.com 08/2023...
  • Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.
  • Page 5: Table Of Contents

    3.3.9 Battery specifications ......21 your machine. Product introduction ........8 ZBP 2000 UK technical specifications ..22 While every effort has been made to ensure that the Dimension drawing - 9829 3701 60-01 ..11 3.4.1 General ............ 22 information in this manual is correct, Atlas Copco Accessories list ...........
  • Page 6 USB output ..........31 Overload protection ........31 WI-FI mobile control ........31 Machine abnormalities operations ....32 4.10 Shut down ...........32 Maintenance ..........33 Maintenance Schedule ......33 Performance maintenance for battery ..35 - 6 -...
  • Page 7: Safety Precautions

    Safety precautions To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the ESS. SAFETY NOTES If the product is on fire, we recommend extinguishing DISPOSAL SAFETY INSTRUCTIONS the fire in the following sequence: atomized water, Do not use this product near heat source, such as fire If it is permitted, please discharge the battery sand, fire hood, dry powder, carbon dioxide...
  • Page 8: Main Parts

    GENERAL DESCRIPTION The Atlas Copco ZBP 2000 is a new industrial-grade portable energy storage power supply. It has a single-unit capacity of 2 kilowatt-hours and uses lithium iron phosphate batteries. It has high energy density and stable and safe performance. With a retractable rod and wheels, the portability and flexibility are greatly improved. The design of 5 units that can be paralleled continuously can fully meet the electricity demand for production and life such as outdoor construction, industrial emergency, special equipment and vehicle backup.
  • Page 9: Product Introduction

    PRODUCT INTRODUCTION - 8 -...
  • Page 10 - 9 -...
  • Page 11 - 10 -...
  • Page 12: Dimension Drawing - 9829 3701 60-01

    DIMENSION DRAWING - 9829 3701 60-01 ADC1 Volt. collection Battery Pack Temp. collection ADC2 Heating plate DC/DC Driver PCB 48V to 5V 19#-1 Connector 485/12V Connector 19#-2 16#-1 USB out -48V+ AC input Alarm Green Indicator L N G Circuit Protector INVERTER Switch...
  • Page 13: Accessories List

    ACCESSORIES LIST Below items are provided with the ZBP 2000 ESS unit. Item Picture Quantity Charging Cable Manual - 12 -...
  • Page 14: Product Specification Parameters

    Product specification parameters ZBP 2000 AUS TECHNICAL SPECIFICATIONS OUTPUT DC Parameter/Item Value/Description Remarks GENERAL USB category USB-Ax1, Type-Cx1 Parameter/Item Value/Description Remarks Rated output voltage 5Vdc/9Vdc/12Vdc 18W Capacity 2 kWh Use simultaneously 5Vdc 10W Max Rated power 2 kVA Full power ≥...
  • Page 15: Storage

    STORAGE LOAD CAPACITY Parameter/Item Value/Description Remarks Parameter/Item Value/Description Remarks Storage -20℃ ~ +45℃ Load current < 105% Continuous operation temperature (3 months) Load current 105% ~ 130% Operating time < 1min -10℃ ~ +25℃ Load current 130% ~ 200% Operating time < (6 months) 500ms Storage humidity...
  • Page 16: Battery Specifications

    BATTERY SPECIFICATIONS Parameter/Item Value/Description Remarks Rated voltage 48VDC Operating voltage 40-54.3VDC Charging time ≤ 3 hours Ambient temperature 25℃ ≤ 1000W (Reduced power Battery operating usage) temperature -20℃ ~ 0℃ ≤ 1000W (Reduced power Battery operating usage) temperature 0℃ ~ 15℃ Discharging power ≤...
  • Page 17: Zbp 2000 Ce Technical Specifications

    ZBP 2000 CE TECHNICAL SPECIFICATIONS OUTPUT DC Parameter/Item Value/Description Remarks GENERAL USB category USB-Ax1, Type-Cx1 Parameter/Item Value/Description Remarks Rated output voltage 5Vdc/9Vdc/12Vdc 18W Capacity 2 kWh Use simultaneously 5Vdc 10W Max Rated power 2 kVA Full power ≥ 95% efficiency...
  • Page 18: Storage

    STORAGE LOAD CAPACITY Parameter/Item Value/Description Remarks Parameter/Item Value/Description Remarks Storage -20℃ ~ +45℃ Load current < 105% Continuous operation temperature (3 months) Load current 105% ~ 130% Operating time < 1min -10℃ ~ +25℃ Load current 130% ~ 200% Operating time < (6 months) 500ms Storage humidity...
  • Page 19: Battery Specifications

    BATTERY SPECIFICATIONS Parameter/Item Value/Description Remarks Rated voltage 48VDC Operating voltage 40-54.3VDC Charging time ≤ 3 hours Ambient temperature 25℃ ≤ 1000W (Reduced power Battery operating usage) temperature -20℃ ~ 0℃ ≤ 1000W (Reduced power Battery operating usage) temperature 0℃ ~ 15℃ Discharging power ≤...
  • Page 20: Zbp 2000 Cn Technical Specifications

    ZBP 2000 CN TECHNICAL SPECIFICATIONS OUTPUT DC Parameter/Item Value/Description Remarks GENERAL USB category USB-Ax1, Type-Cx1 Parameter/Item Value/Description Remarks Rated output voltage 5Vdc/9Vdc/12Vdc 18W Capacity 2 kWh Use simultaneously 5Vdc 10W Max Rated power 2 kVA Full power ≥ 95% efficiency...
  • Page 21: Storage

    STORAGE LOAD CAPACITY Parameter/Item Value/Description Remarks Parameter/Item Value/Description Remarks Storage -20℃ ~ +45℃ Load current < 105% Continuous operation temperature (3 months) Load current 105% ~ 130% Operating time < 1min -10℃ ~ +25℃ Load current 130% ~ 200% Operating time < (6 months) 500ms Storage humidity...
  • Page 22: Battery Specifications

    BATTERY SPECIFICATIONS Parameter/Item Value/Description Remarks Rated voltage 48VDC Operating voltage 40-54.3VDC Charging time ≤ 3 hours Ambient temperature 25℃ ≤ 1000W (Reduced power Battery operating usage) temperature -20℃ ~ 0℃ ≤ 1000W (Reduced power Battery operating usage) temperature 0℃ ~ 15℃ Discharging power ≤...
  • Page 23: Zbp 2000 Uk Technical Specifications

    ZBP 2000 UK TECHNICAL SPECIFICATIONS OUTPUT DC Parameter/Item Value/Description Remarks GENERAL USB category USB-Ax1, Type-Cx1 Parameter/Item Value/Description Remarks Rated output voltage 5Vdc/9Vdc/12Vdc 18W Capacity 2 kWh Use simultaneously 5Vdc 10W Max Rated power 2 kVA Full power ≥ 95% efficiency...
  • Page 24: Storage

    STORAGE LOAD CAPACITY Parameter/Item Value/Description Remarks Parameter/Item Value/Description Remarks Storage -20℃ ~ +45℃ Load current < 105% Continuous operation temperature (3 months) Load current 105% ~ 130% Operating time < 1min -10℃ ~ +25℃ Load current 130% ~ 200% Operating time < (6 months) 500ms Storage humidity...
  • Page 25: Battery Specifications

    BATTERY SPECIFICATIONS Parameter/Item Value/Description Remarks Rated voltage 48VDC Operating voltage 40-54.3VDC Charging time ≤ 3 hours Ambient temperature 25℃ ≤ 1000W (Reduced power Battery operating usage) temperature -20℃ ~ 0℃ ≤ 1000W (Reduced power Battery operating usage) temperature 0℃ ~ 15℃ Discharging power ≤...
  • Page 26: Zbp 2000 Ul Technical Specifications

    ZBP 2000 UL TECHNICAL SPECIFICATIONS OUTPUT DC Parameter/Item Value/Description Remarks GENERAL USB category USB-Ax1, Type-Cx1 Parameter/Item Value/Description Remarks Rated output voltage 5Vdc/9Vdc/12Vdc 18W Capacity 2 kWh Use simultaneously 5Vdc 10W Max Rated power 2 kVA Full power ≥ 95% efficiency...
  • Page 27: Storage

    STORAGE LOAD CAPACITY Parameter/Item Value/Description Remarks Parameter/Item Value/Description Remarks Storage -20℃ ~ +45℃ Load current < 105% Continuous operation temperature (3 months) Load current 105% ~ 130% Operating time < 1min -10℃ ~ +25℃ Load current 130% ~ 200% Operating time < (6 months) 500ms Storage humidity...
  • Page 28: Battery Specifications

    BATTERY SPECIFICATIONS Parameter/Item Value/Description Remarks Rated voltage 48VDC Operating voltage 40-54.3VDC Charging time ≤ 3 hours Ambient temperature 25℃ ≤ 1000W (Reduced power Battery operating usage) temperature -20℃ ~ 0℃ ≤ 1000W (Reduced power Battery operating usage) temperature 0℃ ~ 15℃ Discharging power ≤...
  • Page 29: Operations

    START UP 1. Press the main switch button (1) on the control panel. Place the ZBP 2000 horizontally and start running, keep the ventilations openings clear and no objects 2. As the machine turns on, the starting screen (2) appears, the rear fan self-check that might obstruct the ventilations.
  • Page 30: Charging

    CHARGING SOLAR CHARGING 1. Remove the charging cable from the accessories bag and connect one end to the 1. Open the front transparent waterproof cover (push the upper part of the three grid power supply and the other to the grid charging port on the machine's side clasps shown in the picture to loosen the buckle, then open front cover) (1).
  • Page 31: Parallel Operation

    AC display area shows the output voltage, frequency (4). ZBP 2000 can achieve up to 5 parallel machines. When the machine is charging, the output power is supplied by the grid. The maximum power of the grid is 2400W, the charging power is the maximum power of the grid minus the output power, but the maximum charging power is not more than 1000W.
  • Page 32: Usb Output

    USB OUTPUT OVERLOAD PROTECTION 1. Open the front transparent waterproof cover of the machine. The machine is equipped with overload protection for both grid input and load output (1 and 2), which is used to achieve physical protection in case of software 2.
  • Page 33: Machine Abnormalities Operations

    MACHINE ABNORMALITIES OPERATIONS SHUT DOWN 1. Long press main switch button on the front cover for 5S (1), the screen enters Reasons for Abnormal status Solutions the shutdown interface (2) and all the indicators will turn off. abnormality displayed on screen 2.
  • Page 34: Maintenance

    Maintenance Dismantle the ZBP 2000 is prohibited. Please turn to the maintenance department if any failure. Waterproof rating is IP55 (rain proof). Cleaning with high pressure washers, or similar equipment is prohibited. Risk of Electric Shock. Do not remove cover. No user serviceable parts inside. Refer servicing to qualified service personnel.
  • Page 35 Maintenance items Every month Every 3 months Every 6 months Every year View alarm messages. √ Clean the debris or dust in the battery pack and inverter air √ duct inside the machine. Remarks: 1. If it is used in a worse environment and harsher conditions, these maintenance times need to be shortened accordingly.
  • Page 36: Performance Maintenance For Battery

    PERFORMANCE MAINTENANCE FOR BATTERY Battery maintenance has to be done by professional or authorized personnel. Battery maintenance needs to be operated after switching off the machine. If the machine is not in use for 6 months or a long time, safety maintenance must be carried out and maintenance records must be made.
  • Page 37 MAINTENANCE PLAN PROCEDURES FOR BATTERY MAINTENANCE Maintenance items Every month Every 3 months Every 6 months Every year Voltage check- Check whether the battery cell voltage is too high or too √ low on the phone interface. SOC check- Check whether the SOC of the battery is abnormal through √...

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