SPX Lightnin 31P-85-STM60 Manual
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SPX Lightnin 31P-85-STM60 Manual

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PROJ. NAM E: KEYSTONE XL OIL PIPELINE
PO#: 25472-130-POA-M FA 0-P0001
EQUIPMENT MO DEL: 31P-85-STM 60HP
TITLE : APPRO VAL MANUAL
SPX ORDER NO.: 1684799
25472-130-V1A-MFA0-P0037
01
Supplier Document Status
Code
1
Code 1 = Work may proceed, submit certified print.
Code 2 = Revise and resubmit. Work may proceed subject to
resolution of indicated comments
Code 3 = Revise and resubmit. Work may not proceed.
Code 4 = Review not required. Work may proceed.
Permission to proceed does not constitute acceptance or
approval of design details, calculations, analyses, test methods,
or materials developed or selected by the Supplier and does not
relieve the Supplier from full compliance with contractual
obligations.
Arias_Orlando
Responsible Engineer -
2014-01-06
Date Signed -
VPTL-32036
VPTL -
130-KSHTT-C0-MX-24-1
Equipment No. -
TAG:
UNIT
130-KSHTT-C0-MX-24-1
130-KSHTT-C0-MX-24-2
130-KSHTT-C0-MX-24-3
130-KSHTT-C0-MX-26-1
130-KSHTT-C0-MX-26-2
130-KSHTT-C0-MX-26-3
MOTOR
130-KSHTT-C0-M XM-24-1
130-KSHTT-C0-M XM-24-2
130-KSHTT-C0-M XM-24-3
130-KSHTT-C0-M XM-26-1
130-KSHTT-C0-M XM-26-2
130-KSHTT-C0-M XM-26-3

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Summary of Contents for SPX Lightnin 31P-85-STM60

  • Page 1 PROJ. NAM E: KEYSTONE XL OIL PIPELINE PO#: 25472-130-POA-M FA 0-P0001 EQUIPMENT MO DEL: 31P-85-STM 60HP TITLE : APPRO VAL MANUAL SPX ORDER NO.: 1684799 TAG: UNIT MOTOR 130-KSHTT-C0-MX-24-1 130-KSHTT-C0-M XM-24-1 130-KSHTT-C0-MX-24-2 130-KSHTT-C0-M XM-24-2 130-KSHTT-C0-MX-24-3 130-KSHTT-C0-M XM-24-3 130-KSHTT-C0-MX-26-1 130-KSHTT-C0-M XM-26-1...
  • Page 2 TITL E D O C U M E N T N O . Safety Check List IT-2144 General Arrangement Drawing 1684799000020-A Machine Assembly Drawing 1684799020-C General Instructions IT-5309 Seal Assembly Drawing 1684799020-B Support Sling Ass'y Drawing 1684799020-E Sling Bracket Ass'y Drawing 1684799020-S Actuator Assembly Drawing 1684799020-D...
  • Page 9 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers ® G E N E R AL IN S TRU C TIO N S FO R PLEN TY B E LT D R IVE SID E E N TR Y M IXER S...

  • Page 10: Section 3 - Sa Fety Considera Tions

    SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers All unpainted steel surfaces are coated with a rust preventative that is easily removed with a non-volatile solvent. In addition, various locations on the unit may be wrapped with a water repellent paper. Do not rem ove wrappings until unit is ready to be put into operation.

  • Page 11: Section 4 - Insta L L A Tion

    SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers DO NO T install an aftermarket V ariable Frequency Drive without first consulting your Plenty Representative or the LIGHTNIN/Plenty Customer Service Departm ent to determine the com patibility of your existing m otor with the Variable Frequency Drive.
  • Page 12 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers 4.2 To install mixers when the nozzle is sm aller in diameter than the propeller, it is often necessary to manipulate the propeller through the nozzle. Slide flange gasket over propeller. Place the propeller in the nozzle as shown in Figure 2.
  • Page 13 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers above the mixer on the outside tank wall. The sling assembly incorporates variable load springs which provide a flexible component to allow for tank wall movements during filling and emptying of the tank.

  • Page 14: Section 5 - Opera Tion

    SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers 4.10 Steam Quench for Mechanical Seal (if equipped) The steam quench should be no more than 250 degrees F or 5.0 PSI. Failure to maintain pressure and tem perature below lim its shown may result in damage to the mixer and/or m echanical seal.
  • Page 15 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Because of the obvious corrosion related problem s that will be created by this type of cleaning, it is im perative that the mixer parts in contact with the tank contents (mixer shaft, mechanical seal, mechanical seal housing, mounting flange, etc.) are protected by a suitable corrosion inhibiting oil.
  • Page 16 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Look for signs of oil dripping from underneath the mixer, which m ay indicate mechanical seal failure. On swivel mount units (Model STM), look for signs of oil leakage at the solosele gland, which indicates adjustment of the solosele is required.
  • Page 17 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Inspect the pulleys for damage or excessive wear. Measure the pulley diameter at several locations to determine amount of wear. Inconsistent wear is an indication of m isalignment or incorrect belt tension. If pulley is damaged or shows signs of excessive wear, it should be replaced.
  • Page 18 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Start the mixer and observe the belt. Look and listen for any unusual vibration or noise. Check for clearance between the belt (104) and the guard spacers (121). Stop the mixer and again check belt tension.
  • Page 19 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers motor shaft with the mixer shaft, until the drive belt can be easily removed from the drive and driven pulleys. IMPORTA NT: Never force the belt over the pulley, as this will damage both the drive belt and the pulley.
  • Page 20 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers IMPORTA NT: If product flow is observed, and continues for several m inutes, the shut-off procedure was not successfully completed. Reverse above steps to re-open taper, then repeat shut-off procedure. W hen no flow of product is observed at the air release valve, tank shut-off has been completed, and the bearings and/or mechanical seal can be serviced.
  • Page 21 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers The bearings can now be replaced. It is recom mended that this procedure be carried out in a clean work area. Remove cap screws (13) and bearing clamp ring (12) from the outboard bearing housing (8). Remove the bearing (10), bearing spacer ring (11, stamped "B"...
  • Page 22 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Precautions Prior to Installation of Mechanical Seal It cannot be em phasized too strongly that the greatest care must be exercised in the installation of a m echanical seal. The efficiency of the seal depends on the degree of surface finish of the lapped surfaces and proper alignm ent.
  • Page 23 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Slide a new O-ring (50) over the shaft, and locate directly behind the seal cover (65). This O-ring acts as a slinger, forcing any potential product leakage away from the mixer bearings. 8.5 Bearing Housing Re-Assembly...
  • Page 24 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Evenly tighten the cap screws (57b) ½ to 1 turn to slowly pull the seal housing (56) outboard, thereby disengaging the shut-off tapers. Continue to evenly tighten the cap screws until the face to the seal housing (56) contacts the bottom of the shoulder screw (61) head.
  • Page 25 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers SECTION 9 - MIXER SHA FT REPL A CEMENT The replacement of the mixer shaft is not regarded as a comm on requirement of m aintenance, but it may be necessary to replace the shaft in the event of damage or severe corrosion.
  • Page 26 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers SECTION 10 - SOL OSEL E REMOVAL & REPL A CEMENT (MODEL STM) W ith the mixer removed from the tank and safely supported on its skid channel or other suitably stable and...
  • Page 27 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Remove the propeller retaining screw (4), propeller cone (5), propeller (125) and key (3). Loosen and rem ove the six Solosele gland fasteners (79, 80 & 81). Remove the Solosele gland plate (78) and Solosele elastom er (83), allowing these to rest upon the neck of the swivel ball (72).
  • Page 28 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers W ith the mixer installed back onto the tank: W ith the tank filling, observe the Solosele for leakage, and tighten each of the six screws in a diametrical pattern (i.e.; 1, 4, 2, 5, 3 and 6) a quarter turn at a time. The mixer should be checked to ensure its free movement of up to 30 degrees (see Note 2), either side of mixer central operating position.
  • Page 29 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers W IRING - Examine the nam eplate data to see that it agrees with the power circuit to which the m otor will be connected. The motor should operate successfully with the frequency not m ore than 5% and the voltage not more than 10% above or below the nameplate data, or combined variation of voltage and frequency of not m ore than 10% above or below nameplate data.
  • Page 30 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers Lubrication - Prior to shipment, motor bearings are greased with the proper amount and grade of lubricant by the motor manufacturer. Motors equipped with sealed bearings require no additional lubrication. Motors equipped with open or shielded bearings require lubrication periodically. It is recomm ended that the bearing lubricant be inspected at the end of every 2 - 3 months to determine the necessity of adding grease.
  • Page 31 SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers The following extended storage requirements MUST be followed to allow subm ission of a valid warranty claim: The motors, if not mounted, are to be stored in the original containers in a clean, dry, protected warehouse.

  • Page 32: Section 12 - Recommended Tightening Torques

    SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers SECTION 12 - RECOMMENDED TIGHTENING TORQUES Inadequately or improperly tightened hardware can loosen due to vibration or the load reactions imposed by fluid forces. This can result in reduced equipment service life, or dam age and failure.

  • Page 33: Section 13 - Troub L Eshooting Guide

    SPX Process Equipment LIGHTNIN/PLENTY Side Entry Mixers SECTION 13 - TROUB L ESHOOTING GUIDE TRO UBLE POSSIBLE CAUSE ACTION Determ ine that the specific gravity and viscosity of the process liquid is the sam e as originally specified. Is liquid level in tank at least 2.5 tim es the propeller diam eter above the m ixer shaft centerline? If not, cavitation is taking place.
  • Page 46 PRO J. NAME: K EYSTONE XL O IL PIPELINE PO#: 25472-130-POA-M FA0-P 0001 EQUIPM ENT MODEL: 31P-85-S TM 60HP TITLE: M OTO R DATA SPX ORDER NO.: 1684799 TAG: UNIT M OTOR 130-KSHTT-C0-MX-24-1 130-KSHTT-C0-MXM-24-1 130-KSHTT-C0-MX-24-2 130-KSHTT-C0-MXM-24-2 130-KSHTT-C0-MX-24-3 130-KSHTT-C0-MXM-24-3 130-KSHTT-C0-MX-26-1 130-KSHTT-C0-MXM-26-1...
  • Page 47 ISSU ED EN CLOSUR E P ER FO RM A N C E DA TA 05/07/07 TE FC TYPE CATALOG # 3-P HA SE IN D U C TIO N M O TO R HB 0604R AE HH 8B HB0 604 NA M EP LA TE INF O R M ATIO N OUTPU T FR AM E...
  • Page 48 supplied with oversize conduit box see page 5 for details 1684799020-MD REV 2 PAGE 3 OF 9...
  • Page 49 1684799020-MD REV 2 PAGE 4 OF 9...
  • Page 50 1684799020-MD REV 2 PAGE 5 OF 9...
  • Page 51 1684799020-MD REV 2 PAGE 6 OF 9...
  • Page 52 Certificate of Com pliance Certificate: M aster Contract: Project: Date Issued: Issued to: TECO Electric & Machinery Co., Ltd. 10F No 3-1 Yuan Cyu St Nan-K ang Taipei, 115 Taiwan Attention: Tracy Hsieh The products listed below are eligible to bear the CSA M ark shown Issued by: PRODUCTS CLASS 4228 01...
  • Page 53 Cer t if icate: M aster Cont r act : Pr oj ect: Date I ssued: A PPL I C A BL E REQ UI REM ENT S M A RK I NG S 1684799020-MD REV 2 PAGE 8 OF 9...
  • Page 54 Cer t ificate: M aster C ont r act: Pr oj ect: Dat e I ssued: 1684799020-MD REV 2 PAGE 9 OF 9...
  • Page 55 130-KSHTT-C0-M X-28-3 130-KSHTT-C0-M XM-28-3 Project N am e: Keystone XL O il Pipeline Purchase Order N o.: 25472-130-PO A-MFA0-P0001 Equipm ent Service: 30P-70-STM50HP Title: Paint Specification SPX O rder No.: 1684799 INST. No. 1684799010-PNT Revision D ate: 7/15/2013 Revised: 12/4/2013 C O P YR IG H T ©...
  • Page 56 10/10/2013 SP X Process E qu ipm ent Spare Parts List Sales Order/Line LIGHTNIN M o del: 31P -85-ST M 60H P 1684799 / 20 Item C om ponent num ber D escription Q TY. 221808PSP BA LL BEARING 231587250009 B EARING 85MM BORE 237131800003 CIRCLIP INTERNAL 180MM DIA...
  • Page 59 If the goods or services do not conform to the warranty stated above, then as Buyerrs sole remedy, SPX shall, at SP XX s option, either repair or replace the defective goods or re-perform defective services. Third party goods furnished by SP X will be repaired or replaced as Buyerrs sole remedy, but only to the extent provided in and honored by the original manufacturerrs warranty.

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