B&PLUS RCS600S Manual

Wireless charging system 600w compact charging head type

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Wireless charging system
600W compact charging head type
for 24V battery
ideal for low-floor type AGV
Thank you very much for purchasing the Wireless charging system RCS600S of B&PLUS.
Please read the instruction manual before use and please use the products correctly.
Request for use
● This product, which is one of those high frequency utilization equipment of Radio Law.
In the case of using in Japan, please apply for a permission application for high frequency utilization
equipment permission to Ministry of Internal Affairs and Communications.
In the case of using the product out side Japan, please take appropriate action after confirming by
yourself the standards and regulations to which the customer's system should conform. If you have any
questions about the application, please contact our sales department.
● For the control communication device that is installed in the product, there is no need for (diploma)
radio station authorization of the Minister as it corresponds to" a weak radio station (weak radio
equipment)"to. However, please be careful when operating it as it may affect electronic devices (sensor
devices) and medical devices (pacemakers, etc.).
Disclaimer
● In principle, repairs will be charged in the event of failure or damage caused by fire, earthquake, acts by a third
party, other accidents, intentional or negligent use by the customer, misuse, or use under abnormal conditions.
● The Company is not liable for any incidental damages (loss of business profit, etc.) resulting from the use or
inability to use this machine.
● If this unit is used for purposes other than battery charging, we cannot guarantee it.
※ Specifications subject to change without notice.
If there is a point of notice about the contents of this document, hope you'll give me your contact us, thank you.
Issue 2024.3.29
No. T323101Ce
Manual
C

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Summary of Contents for B&PLUS RCS600S

  • Page 1 24V battery Manual ideal for low-floor type AGV Thank you very much for purchasing the Wireless charging system RCS600S of B&PLUS. Please read the instruction manual before use and please use the products correctly. Request for use ● This product, which is one of those high frequency utilization equipment of Radio Law.
  • Page 2 For safety precautions Please read, please use it correctly and full attention to safety this "Safety Precautions" before use. Incorrect handling may cause not only malfunction or failure, leading to an accident or injury. Also in order to prevent damage or injury, please look after. ■...
  • Page 3   Attention Please do not take any action in the hot-line state If you want to support the installation, maintenance, and failure, after confirming that the main circuit breaker (power board) is always out, please work. When working with hot-state, there is a potential for electric shock. Please use the power supply as set forth in the specification always If it is used in power outside of the specifications such as a power in excess of the rated voltage, there is a risk of overheating, fire or malfunction. ...
  • Page 4 Accumulation inside the device may cause a malfunction or fire. Clean it regularly or put it in a case to protect it. About the description in the manual ● This manual is for 600W compact charging head type wireless power supply system for 24V battery. RCS600S CA24 - L2...
  • Page 5 ■ Index ■  1. Product summary    - System configuration ・・・・・・・・・・・・・・・・・・・・・・・・・・    - Basic Product Configuration ・・・・・・・・・・・・・・・・・・・・・・・    - Product information ・・・・・・・・・・・・・・・・・・・・・・・・・・・  2. Basic operation    - Various functions and protection ・・・・・・・・・・・・・・・・・・・・  3. The name and specification of each part    - Power Supply unit ・・・・・・・・・・・・・・・・・・・・・・・・・・・・    - Active Head(compact type) ・・・・・・・・・・・・・・・・・・・・・・    -...
  • Page 6: Product Summary

    ・Various signals output from the charging unit are transmitted Head to the active head wirelessly. ・Charges the battery. ④ ・Monitors the battery voltage and outputs the results to the RCS600S Charging RCS600S-CA24-L2 receiving head and external control equipment connected to CA24-L2 unit the unit.
  • Page 7: Basic Operation

    Wireless charging system 600W compact charging head type For 24V battery 2.Basic operation Various functions and protection 〇 Non-contact power transmission & signal transmission system Since power transmission and signal transmission are done in a non-contact manner by electromagnetic coupling method, there is no problem even if glass or plastic exists in the transmission space. 〇...
  • Page 8: Power Supply Unit

     210   190  Wireless charging system 600W compact chaging head type For 24V battery 3.The name and specification of each part  80  8-7x15 Power Supply unit  350  ② ③ ⑤ ⑩ ⑦ ⑧ ④ ① ⑥  100   120   100   12.3   6.00  ⑨...
  • Page 9 Wireless charging system 600W compact charging head type For 24V battery Compact type Active Head 5P connector for communication フェライトクランプ(白) Ferrite clamp (WH) RFC-H13 3P connector for power supply Serial number 500+100/-0(mm) or 3500+100/-0(mm) Type code RCS600-AH-L2-005(0.5m),RCS600-AH-L2-035(3.5m) Applicable unit RCS600-AC-L2 Rated gap Distance 20 ~...
  • Page 10  車上装置 名称 充電ユニット Wireless charging system 600W compact chaging head type 番号 RCS1000S-CA RCS600S-CA24 For 24V battery RCS1000S-CA 受電ヘッド 電力用 受電ヘッド  ①  車上装置 (D/MS3102A14S-7P) (NJC-165-RM 名称 Charging unit 充電ユニット 受電ヘッド 通信用 受電ヘッド  番号 ② ⑤ RCS1000S-CA (JR13RK-5P) (NJC-203-RM RCS600S-CA24 RCS1000S-CA ③ LED表示...
  • Page 11 Serial number 1500+100/-0(mm) Type code RCS600-CH-L2-015 (1.5m) Applicable unit RCS600S-CA24-L2 Rated gap Distance 20 ~ 40mm *Please be sure to follow the specified distance when using. If (Power trans- used outside of specifications, the device may be damaged.
  • Page 12 Wireless charging system 600W compact chaging head type For 24V battery 4.Notes at the time of installation (at the time of attachment) Power supply unit and Charging unit 〇 Location Since this product uses a forced air cooling system with a built-in fan, take care to ensure that the air intake and exhaust ports are not blocked, and that the installation environment of the unit does not hinder convection so that heat does not accumulate.
  • Page 13 Wireless charging system 600W compact charging head type For 24V battery 〇 For the transmission distance and center off-set between the heads Set the allowable misalignment of the passive head and the active head within the following ranges. If the product is used outside the range, you may or equipment degradation of transmission efficiency may be damaged. X direction Direction Distance...
  • Page 14: Maintenance

    Wireless charging system 600W compact chaging head type For 24V battery R bending of the head and the cable line Please make the following is greater than or equal to the number of R(mm) bending of the cable line. ・Active Cable and Passive Cable : R50 ・Signal Cable line : R30 〇...
  • Page 15 Wireless charging system 600W compact charging head type For 24V battery <Inspection> To use the equipment safely, please perform daily and periodic inspections. If any abnormalities are found during inspection, please do not use the product and request repair from our company. ■...
  • Page 16 50mA. Built-in output surge absorption protection circuit (maximum 39V). * Do not wire in combinations other than those listed in "I/O connector functions" above. Wiring to pins other than those listed above may result in malfunction. Charging unit (RCS600S-CA24-L2) RCS600S LED output display...
  • Page 17 Charge Error Error Pin.14 Error external internal Input signal schematic Input circuit specifications Items Type code RCS600S-CA24-L2 external internal Contact Dry contact less than30V (Normal close type) 30V 以下 Output signal schematic external internal less than30V Pin.1 Stop charging 出...
  • Page 18: Connection Diagram

    Poer supply 電源ユニット 2T/100mm以内 RCS600-AC-L2 *2 Charging cable is not included. 電源ユニット RCS600-AC 【RCS600S-CA□□  標準ヘッド:フェライトコア取付位置】 We recommend a cable of approximately 5.5sq or RCS600-AC ※バッテリ数は各仕様による more, but please make sure it is thick enough to fit ・電源ケーブルにフェライトコア(灰)(E04SR401938)を2T で取付。(出荷時に取付け済み) 24V仕様・・・12V x 2(直列)...
  • Page 19: Operation Methods

    ト 給電ヘッド 給電ヘッド 受電ヘッド 受電ヘッド 充電ユニット 充電ユニット うになる。 C-L2 RCS600-AH-L2 RCS600-AH-L2 RCS600-CH-L2 RCS600-CH-L2 RCS600S-CA24-L2 RCS600S-CA24-L2 内で使用すること。 Wireless charging system 600W compact charging head type For 24V battery ド 受電ヘッド 充電ユニット は、単相電源(90〜220V)はAC インレットで接続し、 電源(90〜220V)はAC インレットで接続し、 H-L2 RCS600-CH-L2 RCS600S-CA24-L2 ューズによる過電流保護回路を有する。(尚、接地抵抗は100Ω以下とすること。) よる過電流保護回路を有する。(尚、接地抵抗は100Ω以下とすること。) 離仕様では、フェライトクランプの取付位置が異なるため、注意すること。...
  • Page 20 ⑥ When using two batteries in series, please fully charge each battery so that they have the same voltage before connecting them in series. If you operate with a voltage difference, the battery may be damaged. RCS600S 24V type CC / CV *...
  • Page 21: Charge Control

    When the charging current drops to 1.0A ( ± 0.5A), it is considered to be fully charged and charging ends automatically. 【Using RCS600S-CA24-L2 at Charging current 20A 】 Battery [SCIB SIP24-23] 50%(11Ah) Charge Characteristics After Discharge ( Max.20A CV Voltage 28.6V )
  • Page 22: Specifications

    Wireless charging system 600W compact chaging head type For 24V battery 9.About included product and optional products Included product additional purchase model ◆ Filter (Type code:RCS-FILTER01) The filter for RCS600-AC-L2. Both sides need to be attachd (each 8pcs. of filters and tapes are included. For optional purchase, 24pcs.
  • Page 23 Wireless charging system 600W compact charging head type For 24V battery Option ◆ Dsub25P connector cable for I/O signal(Type code:RCS-DSUB-CBL) ■ RCS600-OP003 *Noise may cause malfunction, so please do not wire it in parallel with power cables that carry high voltage or large current.
  • Page 24 Wireless charging system 600W compact chaging head type For 24V battery ◆ Various extension cables ⑤ ③ ④ ② Passive ① Head Active Head F e r r i t e Product Applicable Cable type Lengh Type code P.24 注意事項 clamp 1.5m RCS600AH-L2-SIR-015...
  • Page 25 Wireless charging system 600W compact charging head type For 24V battery ◆ Battery connection cable Product Unit Battery Lengh Type code See the side size chart on P.24 Charging cable Charging unit For M6 RCS-CBL-M6-01 ⑤ for battery RCS-CBL-M6-02 ⑤ terminal connection For M8...
  • Page 26 Wireless charging system 600W compact chaging head type For 24V battery 型式:RCS-BTCBL-M6-XXX,RCS-BTCBL-M8-XXX ◆ Battery Connection cable ■製品構成図 Battery cable for connecting batteries. Type code : RCS-BTCBL-M6-003(M6 terminal, 0.3m) RCS-BTCBL-M8-003 (M8 terminal, 0.3m) ◆ Power cable This is an AC power cable that connects to the RCS600-AC. (Refer to P.18 connection diagram) ■一般仕様...
  • Page 27 Wireless charging system 600W compact charging head type For 24V battery 10.Identifying and troubleshooting abnormalities If you have any trouble using this product, please click here. When an error occurs in this product, it is possible to guess the cause of the error from the LED display on the side of the power supply unit and charging unit.
  • Page 28: Troubleshooting

    Wireless charging system 600W compact chaging head type For 24V battery Reset means any of the following operations.  -Turn off the power supply unit, and then turn it on after one minute.  -Set the distance between the heads to 200mm or more and turn them on again after 1 minute. -Turn off the charge stop signal, hold it for 2 seconds or more, and then turn it off again.
  • Page 29 Wireless charging system 600W compact charging head type For 24V battery Phenomenon Possible factors and remedies, etc. When using the write cable (RCS-DATA-CBL__), the software Please close the open software and plug/unplug the USB connec- seems to be communicating, but the screen shows The message tor side.
  • Page 30 Wireless Power Supply by Mail :sales@b-plus-kk.com Web :http://www.b-plus-kk.com * Info may change the mention contents such as specifications without a notice. Thank you for understanding * Please refer to instruction manual or the user's guide. It can be download by HP.

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