Page 1 Type 8692, 8693 Positioner TopControl Process Controller TopControl Electropneumatic positioner Electropneumatic process controller Operating Instructions Bedienungsanleitung Manuel d‘ utilisation ESE02211EN...
Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © 2011 - 2012 Alfa Laval A/S Operating Instructions 1202/01_EU-en_00809657 / Original DE...
Page 3: Table Of Contents
Type 8692, 8693 Table of contents positioner type 8692, 8693 able of onTenTs General information and safety instructions.....................7 Operating.instructions................................8 Authorized.use..................................9 Basic.safety.instructions..............................10 General.Information................................11 description of system..................................13 Function.of.the.positioner.and.combination.with.valve.types..............14 Structure.of.the.positioner.............................17 Type.8692.Positioner.with.position.controller......................20 Type.8693.positioner.with.process.controller......................24 Interfaces.of.the.positioner.for.the.multipole.model..................28 Interfaces.of.the.positioner.for.the.models.with.cable.gland..............29 10.. Technical.Data..................................30 11.. control and display elements, operatinG modes.
Page 4 Type 8692, 8693 Table of contents start-up and operation of the position controller type 8692............51 20.. Starting.up.and.installing.the.position.controller.Type.8692...............53 21.. Operation.of.the.position.controller..........................61 Configuring.the.auxiliary.functions..........................66 22.. start-up and operation of the position controller type 8693............91 Starting.up.and.setting.up.the.process.controller.Type.8693..............93 23.. Operation.of.the.process.controller........................115 24.. Auxiliary.functions.for.the.process.controller....................120 25.. profiBus-dp.
Page 5 Type 8692, 8693 Table of contents Bus.Status.Display................................155 45.. Configuration.Example.1.............................. 156 46.. Configuration.Example.2.............................. 159 47.. maintenance and trouBleshootinG..........................157 48.. Maintenance..................................158 49.. Error.messages.and.malfunctions.Type.8692....................160 50.. Error.messages.and.malfunctions.Type.8693....................162 demontaGe......................................... 221 Disassembly..................................222 51..
Page 6 Type 8692, 8693 Table of contents english...
Page 7: General Information And Safety Instructions
Type 8692, 8693 General information and safety instructions able of onTenTs OPErATInG.InSTruCTIOnS.................................8 1.1.. Symbols.......................................8 AuThOrIzED.uSE....................................9 2.1.. restrictions....................................9 BASIC.SAFETy.InSTruCTIOnS...............................10 GEnErAL.InFOrMATIOn................................11 4.1.. Contact.address...................................11 4.2.. Warranty....................................11 4.3.. Master.code....................................11 english...
Page 8: Operating.instructions
Type 8692, 8693 General Information Safety Instructions OperaTing insTrucTiOns The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily accessible to every user and make these instructions available to every new owner of the device. WarninG! The.operating.instructions.contain.important.safety.information! Failure to observe these instructions may result in hazardous situations.
Page 9: Authorized.use
• The device may be used only in conjunction with third-party devices and components recommended and authorised by Alfa Laval. • In view of the large number of options for use, it is essential prior to installation to study and, if necessary, to test whether the positioner is suitable for the specific application case.
Page 10: Basic.safety.instructions
Type 8692, 8693 General Information Safety Instructions Basic safeTy insTrucTiOns These safety instructions do not make allowance for any • contingencies and events which may arise during the installation, operation and maintenance of the devices. • local safety regulations; the operator is responsible for observing these regulations, also with reference to the installation personnel.
Page 11: General.information
General Information Safety Instructions general infOrmaTiOn 4.1. contact address Contact your local Alfa Laval Company. 4.2. Warranty The warranty is only valid if the positioner Type 8692 and Type 8693 is used as intended in accordance with the specified application conditions. 4.3.
Page 12 Type 8692, 8693 General Information Safety Instructions english...
Page 13: Description Of System
Type 8692, 8693 description of system able of onTens FunCTIOn.OF.ThE.POSITIOnEr.AnD.COMBInATIOn.WITh.VALVE.TyPES..........14 5.1.. Models.of.the.positioner..............................15 5.2.. Features.of.the.valve.types............................16 STruCTurE.OF.ThE.POSITIOnEr............................17 6.1.. representation..................................17 6.2.. Features....................................18 6.3.. Function.diagram.of.the.positioner.with.single-acting.actuator..............19 TyPE.8692.POSITIOnEr.WITh.POSITIOn.COnTrOLLEr..................20 7.1.. Schematic.representation.of.the.positioner.Type.8692..................21 7.2.. Properties.of.the.position.controller.software.....................22 TyPE.8693.POSITIOnEr.WITh.PrOCESS.COnTrOLLEr..................24 8.1.. Schematic.representation.of.the.process.control.....................25 8.2.. Functions.of.the.process.controller.software......................26 InTErFACES.OF.ThE.POSITIOnEr.FOr.ThE.MuLTIPOLE.MODEL..............28 10..
Page 14: Function.of.the.positioner.and.combination.with.valve.types
The control valve systems can be used for a wide range of control tasks in fluid technology and, depending on the application conditions, different process valves from the Alfa Laval range can be combined with the positioner. Angle-seat valves, diaphragm valves or ball valves fitted with a control cone are suitable.
Page 15: Models.of.the.positioner
Type 8692, 8693 Description of System, 5.1. models of the positioner The positioner is available in 2 versions: type 8692 - positioner with positioning control The position of the actuator (stroke) is regulated according to the position set-point value. The position set-point value is specified by an external uniform signal (or via field bus). type 8693 - positioner with process control The positioner is linked to a control circuit.
Page 16: Features.of.the.valve.types
Type 8692, 8693 Description of System 5.2. features of the valve types Slanted.seat.control. Diaphragm.valves Ball.valves Flap.valves valves./.screw-down. stop.globe.control. valves Types • 2702 • 2730 • 2652 • 2672 • 2712 • 2103 • 2655 • 2675 • 2300 • 2731 • 2658 • 2301 Features • incoming flow under •...
Page 17: Structure.of.the.positioner
Type 8692, 8693 Description of System, sTrucTure Of The pOsiTiOner The positioners Type 8692 and Type 8693 consist of the micro-processor controlled electronics, the position mea- suring system and the control system. The appliance is designed using three-wire technology. Operation of the positioner is controlled by four keys and a 128x64 dot matrix graphic display.
Page 18: Features
Type 8692, 8693 Description of System 6.2. features • models. for single-acting or double-acting valve actuators. • position measuring system. Non-contact and therefore non-wearing position measuring system. • microprocessor-controlled electronics. for signal processing, control and valve control. • control module. Operation of the device is controlled by four keys. The 128x64 dot matrix graphics display enables you to display the set-point or actual value and to configure and parameterize via menu functions.
Page 19: Function.diagram.of.the.positioner.with.single-Acting.actuator
Type 8692, 8693 Description of System, 6.3. function diagram of the positioner with single- acting actuator The black lines describe the function of the position controller (Type 8692). The process controller (Type 8693) includes the position controller and the functions which are illustrated in grey. Process actual value Process set-point value Process Nominal position...
Page 20: Type.8692.Positioner.with.position.controller
Type 8692, 8693 Description of System Type 8692 pOsiTiOner WiTh pOsiTiOn cOnTrOller The position measuring system records the current position (POS) of the pneumatic actuator. The position controller compares this actual position value with the set-point value (CMD), which is definable as norm signal. In case of a control deviation (Xd1), a pulse-width modulated voltage signal is sent to the control system as a manipulated variable.
Page 21: Schematic.representation.of.the.positioner.type.8692
Type 8692, 8693 Description of System, 7.1. schematic representation of the positioner Type 8692 Figure 5: Schematic representation of position control english...
Page 22: Properties.of.the.position.controller.software
Type 8692, 8693 Description of System 7.2. properties of the position controller software Additional.function Action Position.controller.with.additional.function Sealing function Valve closes tight outside the control range. Specifi- cation of the value (in %), from which the actuator is CUTOFF completely deaerated (when 0%) or aerated (when 100%). Stroke limit Mechanical valve piston movement only within a defined stroke range X.LIMIT...
Page 23 Type 8692, 8693 Description of System, hierarchical.control.concept.for.easy.control.on.the.following.levels Process control On this level switch between AUTOMATIC and MANUAL mode. Configuration and parameterisation On this level specify certain basic functions during start-up and, if required, configure additional functions Table 3: Position controller - hierarchical control concept english...
Page 24: Type.8693.Positioner.with.process.controller
Type 8692, 8693 Description of System Type 8693 pOsiTiOner WiTh prOcess cOnTrOller If the positioner is operated with process controller Type 8693, the aforementioned position control becomes the subordinate auxiliary control circuit; this results in a cascade control. The process controller in the main control circuit of the positioner has a PID function. The process set-point value (SP) is specified as set-point value and compared with the actual value (PV) of the process variable to be controlled.
Page 25: Schematic.representation.of.the.process.control
Type 8692, 8693 Description of System, 8.1. schematic representation of the process control Figure 7: Schematic representation of process control english...
Page 26: Functions.of.the.process.controller.software
Type 8692, 8693 Description of System 8.2. functions of the process controller software Additional.function Action Position.controller.with.additional.function Sealing function Valve closes tight outside the control range. Specification of the value (in %), from which the actuator is completely CUTOFF deaerated (when 0%) or aerated (when 100%). Stroke limit Mechanical valve piston movement only within a defined stroke range X.LIMIT...
Page 27 Type 8692, 8693 Description of System, Additional.function Action Process.controller.with.additional.function Controller structure P.CONTROL Adjustable parameters Proportional coefficient, reset time, hold-back time and operating point P.CONTROL - PARAMETER Scalable inputs Position of the decimal points, lower and upper scale values of the actual process value and the process set- P.CONTROL - SETUP point value Selection of the nominal value specification...
Page 28: Interfaces.of.the.positioner.for.the.multipole.model
Type 8692, 8693 Description of System inTerfaces Of The pOsiTiOner fOr The mulTipOle mOdel Inputs for position or 2 binary outputs process set-point value 4 – 20 mA positioner 0 – 20 mA Proximity switch 1 (Multipole model) 0 – 10 V 0 – 5 V Analogue Input for process position feedback actual value 4 –...
Page 29: Interfaces.of.the.positioner.for.the.models.with.cable.gland
Type 8692, 8693 Description of System, 10. inTerfaces Of The pOsiTiOner fOr The mOdels WiTh caBle gland Inputs for position or 2 binary outputs process set-point value (as an alternative to input 4 – 20 mA for process actual value) positioner 0 – 20 mA (Cable gland) 0 – 10 V Analogue position 0 –...
Page 30: Technical.data
Type 8692, 8693 Description of System 11. Technical daTa 11.1. safety positions after failure of the electrical or pneumatic auxiliary power Safety.positions.after.failure.of.the.auxiliary. power Actuator.system Designation electrical pneumatic pilot-controlled control system: single-acting down down control function A direct-acting control system: down not defined pilot-controlled control system: single-acting control function B direct-acting control system: down not defined down / up...
Page 31: Factory.settings.of.the.positioner
Type 8692, 8693 Description of System, 11.2. factory settings of the positioner Function..Factory.setting Function..Factory.setting ACTUATOR SINGLE or DOUBLE X.CONTROL DBND 1.0 % INPUT 4-20 mA KXopn (1) Values of X.TUNE determined KXcls (1) Values of X.TUNE determined After executing of SET.FACTORY: 1 CHARACT linear SECURITY...
Page 32: Specifications.of.the.positioner
Type 8692, 8693 Description of System 11.3. specifications of the positioner 11.3.1. conformity In accordance with the EC Declaration of conformity, the positioner Type 8692 and 8693 are compliant with the EC Directives. 11.3.2. standards Conformity with the EC Directives is verified by the following standards. EN 61000-6-3, EN 61000-6-2, EN 61010-1 11.3.3. Operating conditions caution!
Page 33: Pneumatic Data
Type 8692, 8693 Description of System, 180 Ω at 4 – 20 mA / 12 bit resolution Input resistance for actual value signal 17 kΩ at frequency, 0 – 1000 Hz / 1‰ of measured value > 300 mV sine, square, triangle Pt 100 -20 –...
Page 34: Type Label
Type 8692, 8693 Description of System 11.3.7. Type label Type.label.(example) Voltage supply / Controller Control function - pilot valve Type 8692 24 V DC Nominal pressure single act Pilot 0,6 Pmax 7 bar Tamb 0°C - +55°C Max. ambient temperature S/N 001000 00177689 W14UN Serial number - CE mark Bar code...
Page 35 Type 8692, 8693 control and display elements, operating modes able of onTenTs 12.. COnTrOL.AnD.DISPLAy.ELEMEnTS............................36 12.1.. Control.and.display.elements.of.the.positioner....................36 12.2.. Configuration.of.the.keys..............................36 12.3.. Information.on.the.display..............................38 OPErATInG.MODES..................................39 13.. 13.1.. AuTOMATIC.operating.state.for.Type.8692......................40 13.2.. AuTOMATIC.operating.state.for.Type.8693......................40 13.3.. MAnuAL.operating.state..............................42 14.. OPErATInG.LEVELS..................................43 14.1.. Switching.between.the.operating.levels.........................43 english...
Page 36: Control And Display Elements, Operating Modes
Type 8692, 8693 Control and display elements, operating modes 12. cOnTrOl and display elemenTs The following chapter describes the control and display elements of the positioner. Further information on the control of the positioner can be found in the chapters entitled “Installation”, “Start-up and operation of the position controller Type 8692” and “Start-up and operation of the process controller Type 8693”.
Page 37 Type 8692, 8693 Control and display elements, operating modes configuration operating status / operating level (indicated in the lower bar) Up / down arrow key Change the display AUTOMATIC / Operate process (e.g. POS-CMD-TEMP-...) OPN - CLS (OPEN - CLOSE) MANUAL / Operate process manual opening and closing of the actuator Scroll up and down the menus AUTOMATIC or MANUAL /...
Page 38: Information.on.the.display
Type 8692, 8693 Control and display elements, operating modes 12.3. information on the display The following representation describes the information on the display: Description of Display for AUTOMATIC mode: the value Bar running from left to right Value Unit or per- centage of the Bar graph display value of the value MENU...
Page 39: Operating.modes
Type 8692, 8693 Control and display elements, operating modes 13. OperaTing mOdes The positioner has 2 operating states: AUTOMATIC and MANUAL mode. AUTOMATIC Normal controller mode is implemented and monitored in AUTOMATIC operating state. (A bar runs along the upper edge of the display). MANU MENU MANUAL...
Page 40: Automatic.operating.state.for.type.8692
Type 8692, 8693 Control and display elements, operating modes 13.1. auTOmaTic operating state for Type 8692 (Bar runs along the upper edge of the display from left to right) Normal controller mode is implemented and monitored in AUTOMATIC operating state. The arrow keys can be used to switch between the following displays in AUTOMATIC operating state: Display of actual position of the valve actuator (0 - 100%) MENU INPUT CMD MANU...
Page 41 Type 8692, 8693 Control and display elements, operating modes Display of actual position of the valve actuator (0 - 100%) MENU SP CMD MANU • Display of nominal position of the valve actuator or • Display of nominal position of the valve actuator after rescaling by possibly activated split range function or correction characteristic (0 - 100%)
Page 42: Manual.operating.state
Type 8692, 8693 Control and display elements, operating modes 13.3. manual operating state (no bar running along upper edge of display) In MANUAL operating state the valve can be opened and closed manually via the arrow keys. Meaning of the arrow keys in MANUAL operating state: Press the up arrow key: Aerate the actuator Control function A (CFA):...
Page 43: Operating.levels
Type 8692, 8693 Control and display elements, operating modes 14. OperaTing levels The menu structure in the control module of the positioner contains 2 operating levels: • level 1: operate process → Operating mode AUTOMATIC Process / input data displayed → MANUAL Actuator opened and closed manually •...
Page 44 Type 8692, 8693 Control and display elements, operating modes english...
Page 45 Type 8692, 8693 installation able of ConTenTs 15.. InSTALLATIOn....................................47 15.1.. Safety.instructions................................47 15.2.. Installation.of.the.positioner.Type.8692.and.8693.. on.process.valves.of.series.2103,.2300.and.2301....................48 15.3.. Installing.the.positioner.Type.8694.and.Type.8693.. on.process.valves.belonging.to.series.26xx.and.27xx..................51 15.4.. rotating.the.actuator.module............................54 15.5.. rotating.the.positioner.for.. process.valves.belonging.to.series.26xx.and.27xx...................56 FLuID.COnnECTIOn..................................57 16.. 16.1.. Safety.instructions................................57 16.2.. Installation.of.the.process.valve..........................57 16.3.. Pneumatic.connection.of.the.positioner.........................58 17.. ELECTrICAL.COnnECTIOn.24.V.DC.WITh.CIrCuLAr.PLuG-In.COnnECTOr.. (MuLTI-POLE.MODEL)..................................59 17.1.. Safety.instructions................................59 17.2..
Page 46 Type 8692, 8693 Installation ELECTrICAL.COnnECTIOn.24.V.DC.WITh.CABLE.GLAnD..................67 18.. 18.1.. Safety.instructions................................67 18.2.. Terminal.board.of.the.positioner.with.screw.terminals.and.switches............68 18.3.. Terminal.assignment.for.cable.gland.-.position.controller.Type.8692............68 18.3.1. Input signals from the control centre (e.g. PLC) ................68 18.3.2. Output signals to the control centre (e.g. PLC) (required for analogue output and/or binary output option only) ..........69 18.3.3.
Page 47: Installation
Type 8692, 8693 Installation 15. insTallaTiOn 15.1. safety instructions danGer! Danger.–.high.pressure.in.the.equipment! There is a serious risk of injury when reaching into the equipment. • Before loosening the lines and valves, turn off the pressure and vent the lines. WarninG! Danger.-.improper.installation! Improper installation may result in injuries as well as damage to the device and the area around it. •...
Page 48: Installation.of.the.positioner.type.8692.And.8693
Type 8692, 8693 Installation 15.2. installation of the positioner Type 8692 and 8693 on process valves of series 2103, 2300 and 2301 danGer! Danger.–.high.pressure.in.the.equipment! There is a serious risk of injury when reaching into the equipment. • Before loosening the lines and valves, turn off the pressure and vent the lines. procedure: 1..Install.switch.spindle Transparent cap Pilot air ports (plug-in hose connectors with collets or threaded bushings) Actuator...
Page 49 Type 8692, 8693 Installation Puck holder Switch spindle Guide element Groove ring max. 1 Nm max. 5 Nm Actuator cover O-ring Spindle extension Figure 15: Installation of the switch spindle (2), series 2103, 2300 and 2301 note! Improper.installation.may.damage.the.groove.ring.in.the.guide.element! The groove ring is already be pre-assembled in the guide element and must be “locked into position” in the undercut.
Page 50 Type 8692, 8693 Installation 2..Install.sealing.rings → Pull the form seal onto the actuator cover (smaller diameter points upwards). → Check that the O-rings are correctly positioned in the pilot air ports. When the positioner is being installed, the collets of the pilot air ports must not be fitted to the actuator. Pilot air port Caution: collets must not be...
Page 51: Installing.the.positioner.type.8694.And.type.8693
Type 8692, 8693 Installation note! Too.high.torque.when.screwing.in.the.fastening.screw.does.not.ensure.protection.class.IP65./.IP67! • The fastening screws may be tightened to a maximum torque of 0.5 Nm only. → Attach the positioner to the actuator using the two side fastening screws. In doing so, tighten the screws only hand-tight (max. torque: 0.5 Nm). Supports Pilot air ports Fastening screws...
Page 52 Type 8692, 8693 Installation Puck holder Switch spindle Switch spindle Guide element O-ring Spindle (actuator) Figure 20: Installing the switch spindle (2), series 26xx and 27xx → Press the O-ring downwards into the cover of the actuator. → Actuator size 125 and bigger with large air output: remove existing spindle extension and replace with the new one.
Page 53 Type 8692, 8693 Installation → Press the positioner all the way down as far as the actuator and turn it into the required position. Fastening screws max. 0.5 Nm Figure 22: Installing the positioner Ensure that the pneumatic connections of the positioner and those of the valve actuator are situated pref- erably vertically one above the other.
Page 54: Rotating.the.actuator.module
Type 8692, 8693 Installation Control.function Pneumatic.connection.Type.8692,.8693.with.actuator Pilot.air.outlet. Pilot.air.port.actuator Type.8692,.8693 lower chamber of the actuator Process valve closed in rest position should be connected to the upper (by spring force) chamber of the actuator upper chamber of the actuator Process valve open in rest position (by should be connected to the lower spring force) chamber of the actuator...
Page 55 Type 8692, 8693 Installation note! Damage.to.the.seat.seal.or.the.seat.contour! • When removing the actuator module, ensure that the valve is in open position. → Control function A: Open process valve. Actuator module Key contour Hexagon Nipple Nipple without hexagon with hexagon Figure 24: Rotating the actuator module →...
Page 56: Rotating.the.positioner.for
Type 8692, 8693 Installation 15.5. rotating the positioner for process valves belonging to series 26xx and 27xx If the connecting cables or hoses cannot be fitted properly following installation of the process valve, the positioner can be rotated contrary to the actuator. Positioner Fastening screw (2x) Pneumatic connection Actuator Figure 26: Rotating the positioner, series 26xx and 27xx procedure →...
Page 57: Fluid.connection
Type 8692, 8693 Installation 16. fluid cOnnecTiOn The dimensions of the positioner and the different complete device models, consisting of positioner, actuator and valve, can be found in the relevant data sheets. 16.1. safety instructions danGer! Danger.–.high.pressure.in.the.equipment! There is a serious risk of injury when reaching into the equipment. •...
Page 58: Pneumatic.connection.of.the.positioner
Type 8692, 8693 Installation 16.3. pneumatic connection of the positioner danGer! risk.of.injury.from.high.pressure! • Before dismounting pneumatic lines and valves, turn off the pressure and vent the lines. Procedure: → Connect the control medium to the pilot air port (1) (3 – 7 bar; instrument air, free of oil, water and dust). →...
Page 59: Electrical.connection.24.V.dc.with.circular.plug-In.connector.(Multi-Pole.model)
As a result, the 4 - 20 mA standard signal fails. In this case please contact Alfa Laval Service directly. if profiBus dp or devicenet:The designation of the circular plug-in connectors and sockets and the contacts can be found in the respective chapters.
Page 60: Type.8692.-.Designation.of.the.circular.plug-In.connectors.and.the.contacts
Type 8692, 8693 Installation 17.2. Type 8692 - designation of the circular plug-in connectors and the contacts Circular.plug.M12,.8-pole Input signals of the control centre Output signals to the control centre (option) Circular.plug.M12,.4-pole Supply voltage Socket.M4,.4-pole Option: Proximity switch Figure 28: Designation of the circular plug-in connectors and contacts 8692 17.3. connection of the position controller Type 8692 17.3.1. input signals of the control centre (e.g. plc) - circular plug m 12, 8-pole Wire.color Configuration...
Page 61: Output Signals To The Control Centre (E.g. Plc) - Circular Plug M12 - 8-Pole (Required For Analogue Output And/Or Binary Output Option Only)
Type 8692, 8693 Installation 17.3.2. Output signals to the control centre (e.g. plc) - circular plug m12 - 8-pole (required for analogue output and/or binary output option only) → Connect the pins according to the design (options) of the positioner. Wire.color Configuration external.circuit./.signal.level pink Analogue position feedback + 6 + (0/4 - 20 mA or 0 - 5 / 10 V) completely galvanically isolated Analogue position feedback grey yellow...
Page 62: Type.8693.-.Designation.of.the.circular.plug-In.connectors.and.the.contacts
Type 8692, 8693 Installation 17.4. Type 8693 - designation of the circular plug-in connectors and the contacts Circular.plug.M12,.8-pole Input signals of the control centre Output signals to the control centre (option) Circular.plug.M8,.4-pole Process actual value Circular.plug.M12,.4-pole Voltage supply Socket.M8,.4-pole Option: Proximity switch Switch (behind the screw) Figure 29: Designation of the circular plugs and contacts 8693 17.5. connection of the process controller Type 8693 →...
Page 63: Process Actual Value (Circular Plug M8, 4 Pole)
Type 8692, 8693 Installation 17.5.1. process actual value (circular plug m 8, 4 pole) Wire. Input.type Configuration Switch External.circuit color 4 – 20 mA brown + 24 V transmitter supply - internally white Output from transmitter supplied Transmitter blue Switch black Bridge after GND (GND from left 3-wire transmitter) 4 – 20 mA brown Not assigned - externally...
Page 64: Setting.the.proximity.switch.-.Optional
Type 8692, 8693 Installation 17.6. setting the proximity switch - optional In the positioner with proximity switch option, the latter can be set to the bottom or the top end position. danGer! risk.of.electric.shock! • Before reaching into the system, switch off the power supply and secure to prevent reactivation! •...
Page 65 Type 8692, 8693 Installation 2. Setting the proximity switches (depending on the control function): Bottom.end.position.for.control.function.A.or.top.end.position.for.control.function.B → Switch on supply voltage at the proximity switch connector. → Using a screwdriver, set proximity switch at the setting screw to end position. → → →→Switch off supply voltage at the proximity switch connector. Bottom.end.position.for.control.function.I →...
Page 66 Type 8692, 8693 Installation 3. Attach electronics module and close body: note! Be.careful.not.to.damage.the.pins.at.the.PCB! • When installing the electronics module, observe positioning of the pins to the PCB on the electronics module. → Attach electronics module carefully and insert the pins in the PCB on the electronics module. →...
Page 67: Electrical.connection.24.V.dc.with.cable.gland
If the operating voltage of one positioner device fails in a series connection of several devices, the input of the failed positioner device becomes highly resistive. As a result, the 4 - 20 mA standard signal fails. In this case please contact Alfa Laval Service directly. english...
Page 68: Terminal.board.of.the.positioner.with.screw.terminals.and.switches
Type 8692, 8693 Installation 18.2. Terminal board of the positioner with screw terminals and switches Switch Screw terminals Figure 31: Terminal board with screw terminals and switch Procedere: → The connection terminals can be accessed by removing the cover from the cable glands. To do this, unscrew the 4 screws. →...
Page 69: Output Signals To The Control Centre (E.g. Plc) (Required For Analogue Output And/Or Binary Output Option Only)
Type 8692, 8693 Installation 18.3.2. Output signals to the control centre (e.g. plc) (required for analogue output and/or binary output option only) → Connect the terminals according to the design (options) of the positioner. Terminal Configuration External.circuit + (0/4 – 20 mA or 0 – 5 / 10 V) Analogue position feedback + completely galvanically isolated Analogue position feedback GND Binary output 1 24 V / 0 V...
Page 70: Terminal.assignment.for.cable.gland.-.Process.controller.type.8693
Type 8692, 8693 Installation 18.4. Terminal assignment for cable gland - process controller Type 8693 → First connect the process controller as described in the chapter entitled “18.3 Terminal assignment for cable gland - position controller Type 8692”. → Connect the screw terminals of the process actual value input. Switch Screw terminals Figure 32: Terminal board with screw terminals and switch...
Page 71: Terminal Assignment When Selecting The Process Actual Value Input
Type 8692, 8693 Installation 18.4.1. Terminal assignment when selecting the process actual value input Input.type Switch Terminal Configuration External.circuit 4 – 20 mA + 24 V transmitter input - internally Transmitter output supplied Transmitter Bridge after GND (GND from 3-wire transmitter) Switch Frequency + 24 V sensor supply + 24 V on left - internally Clock input +...
Page 72: Initial.start-Up
Type 8692, 8693 Installation 19. iniTial sTarT-up This section enables you to start up the positioner quickly in order to perform a function check. Additional functions which are not required are not dealt with in this context. 19.1. safety instructions danGer! Danger.–.high.pressure.in.the.equipment! There is a serious risk of injury when reaching into the equipment. •...
Page 73: Setting The Input Signal (Standard Signal)
Type 8692, 8693 Installation Display Description of MENU INPUT MANU configuration of the keys Left selection key Right selection key Up arrow key Down arrow key Figure 33: Description of the control module An overview of the operating structure of the basic settings can be found in the chapter entitled “19.3.3 Overview of operating structure –...
Page 74: Running The Automatic Adjustment X.tune
Type 8692, 8693 Installation 19.3.2. running the automatic adjustment X.TUNE: An exact description of the X.TUNE function can be found in the chapters entitled "Start-up and operating the position controller Type 8692" WarninG! Danger.due.to.the.valve.position.changing.when.the.X.TunE.function.is.running! When the X.TUNE is running under operating pressure, there is an acute risk of injury. •...
Page 75: Overview Of Operating Structure Initial Start-Up
Type 8692, 8693 Installation 19.3.3. Overview of operating structure initial start-up Operate process Configuration Selection menu Main menu (ACTUATOR, INPUT, ...) MAIN Operating state approx. 3s MENU AUTOMATIC ACTUATOR Operating mode of the actuator preset at the factory MANUAL Selection of the input signal ENTER SELEC 4-20 mA INPUT 0-20 mA 0-10 V...
Page 76 Type 8692 Installation english...
Page 77: Start-Up And Operation Of The Position Controller Type 8692
Type 8692, 8693 start-up and operation of the position controller type 8692 able of ConTenTs 20.. STArTInG.uP.AnD.InSTALLInG.ThE.POSITIOn.COnTrOLLEr.TyPE.8692..........79 20.1.. Safety.instructions................................79 20.2.. Description.of.the.procedure............................80 20.3.. Factory.settings.of.the.position.controller......................81 20.4.. Specifying.the.basic.settings............................82 20.5.. Description.of.the.basic.functions.in.the.main.menu..................83 20.5.1. Main menu of the positioner .........................83 20.5.2. Inputting the operating mode of the pneumatic actuator ...............84 20.5.3.
Page 78 Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.. COnFIGurInG.ThE.AuXILIAry.FunCTIOnS........................92 22.1.. Keys.at.the.configuration.level.............................92 22.2.. Configuration.menu................................93 22.2.1. Switching between process operating level and configuration level ..........93 22.2.2. Including auxiliary functions in the main menu ..................93 22.2.3.
Page 79: Starting.up.and.installing.the.position.controller.type.8692
Type 8692, 8693 Start-up and operation of the position controller Type 8692 20. sTarTing up and insTalling The pOsiTiOn cOnTrOller Type 8692 20.1. safety instructions danGer! Danger.–.high.pressure.in.the.equipment! There is a serious risk of injury when reaching into the equipment. • Before loosening the lines and valves, turn off the pressure and vent the lines. WarninG! Danger.-.improper.installation! Improper installation may result in injuries as well as damage to the device and the area around it.
Page 80: Description.of.the.procedure
Type 8692, 8693 Start-up and operation of the position controller Type 8692 20.2. description of the procedure When the operating voltage has been switched on, the positioner is at the process operating level in the AUTO- MATIC operating state. To specify the basic settings, you must switch to the configuration level: →...
Page 81: Factory.settings.of.the.position.controller
Type 8692, 8693 Start-up and operation of the position controller Type 8692 20.3. factory settings of the position controller Function..Factory.setting Function..Factory.setting ACTUATOR SINGLE or DOUBLE X.CONTROL DBND 1.0 % INPUT 4-20 mA KXopn (1) Values of X.TUNE determined KXcls (1) Values of X.TUNE determined CHARACT linear After running SET.FACTORY: 1...
Page 82: Specifying.the.basic.settings
Type 8692, 8693 Start-up and operation of the position controller Type 8692 20.4. specifying the basic settings When starting up the positioner for the first time, implement the following basic settings: → Specify the selected unit signal input for the set-point value default (INPUT) (4 – 20 mA, 0 – 20 mA, 0 – 10 V or 0 – 5 V). →...
Page 83: Description.of.the.basic.functions.in.the.main.menu
Type 8692, 8693 Start-up and operation of the position controller Type 8692 20.5. description of the basic functions in the main menu 20.5.1. main menu of the positioner Operate process Configuration Main menu Selection menu MAIN (ACTUATOR, INPUT, ...) approx. Operating state MENU ENTER AUTOMATIC ACTUATOR SINGLE SELEC MANUAL DOUBLE EXIT ENTER 4-20 mA SELEC INPUT 0-20 mA...
Page 84: Inputting The Operating Mode Of The Pneumatic Actuator
Type 8692, 8693 Start-up and operation of the position controller Type 8692 20.5.2. inputting the operating mode of the pneumatic actuator ACTUATOR - Operating mode of the actuator The operating mode of the pneumatic valve actuator used in combination with the positioner can be input in this menu option. The operating mode of the actuator has been preset at the factory.
Page 85: Automatic Adjustment (X.tune) Of The Position Controller
Type 8692, 8693 Start-up and operation of the position controller Type 8692 20.5.4. automatic adjustment (X.TUNE) of the position controller X.TUNE - Automatic adjustment for position controller WarninG! Danger.due.to.the.valve.position.changing.when.the.X.TUNE.function.is.running! When the X.TUNE is running under operating pressure, there is an acute risk of injury. • Never run X.TUNE while a process is running! •...
Page 86: Adding Auxiliary Functions
Type 8692, 8693 Start-up and operation of the position controller Type 8692 Sequence.for.automatic.adjustment.of.the.position.controller.to.the.particular.operating.conditions Display Description X.TUNE Start of X.TUNE started TUNE #0 Display of the X.TUNE phase which is currently running Init (progress is indicated by a progress bar along the upper edge of the display). TUNE #1 Max-Pos TUNE #2...
Page 87: Operation.of.the.position.controller
Type 8692, 8693 Start-up and operation of the position controller Type 8692 21. OperaTiOn Of The pOsiTiOn cOnTrOller A precise description of the control and display elements, as well as the configuration of the keys can be found in the chapter entitled "13. Control and display elements". When the operating voltage has been switched on, the positioner is at the process operating level in the AUTO- MATIC operating state.
Page 88: Switching.between.the.operating.levels
Type 8692, 8693 Start-up and operation of the position controller Type 8692 21.2. switching between the operating levels process operating level ► configuration level Both in the MANUAL and AUTOMATIC operating state you switch to the configuration level by pressing the left selection key (MENU) for approx. 3 seconds. During these 3 seconds 2 bars converge on the display (Countdown). At the Configuration level the operating parameters can be input or changed, auxiliary functions supplemented or the automatic adjustment (X.TUNE) of the controller started.
Page 89: Information On The Display
Type 8692, 8693 Start-up and operation of the position controller Type 8692 21.3.2. information on the display The following variables are indicated on the display for the position controller and it is possible to switch between them with the arrow keys: representation of value range / unit description value POS XXX...
Page 90: Manual.operating.state
Type 8692, 8693 Start-up and operation of the position controller Type 8692 21.4. manual operating state Without bar running from left to right along the upper edge of the display. In MANUAL operating state the valve can be opened or closed manually. 21.4.1. meaning of the keys configuration description Left selection key...
Page 91: Operating Structure
Type 8692, 8693 Start-up and operation of the position controller Type 8692 21.4.3. Operating structure AUTOMATIC operating state MANU MANUAL operating state AUTO Display Valve closed Valve open Release Release (no operator action) EXIT MENU Configuration Menu option EXIT Figure 40: Fig. 6: Operating structure MANUAL english...
Page 92: Configuring.the.auxiliary.functions
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22. cOnfiguring The auxiliary funcTiOns The operating concept for the positioner is based on a strict division between basic and auxiliary functions. When the device is delivered, only the basic functions are activated. They are used during the initial start- up to implement basic settings specific to the device.
Page 93: Configuration.menu
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.2. configuration menu The Configuration menu consists of the main menu and auxiliary menu. • The main menu includes firstly the basic functions which you specify during the initial start-up. • The auxiliary menu includes additional functions and is accessible via the ADD.FUNCTION menu option of the main menu.
Page 94: Removing Auxiliary Functions From The Main Menu
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.2.3. removing auxiliary functions from the main menu If a function is removed from the main menu, the settings implemented previously under this function become invalid again. → Press the arrow keys to select the ADD.FUNCTION menu option in the main menu. →...
Page 95: Principle Of Including Auxiliary Functions In The Main Menu
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.2.5. principle of including auxiliary functions in the main menu Main menu Auxiliary functions M A I N ACTUATOR INPUT ENTER ADD.FUNKTION X.TUNE CHARACT ADD.FUNCTION CUTOFF DIR.CMD DIR.ACT SPLTRNG X.LIMIT X.TIME X.CONTROL ENTER SECURITY SAFEPOS SIG.ERROR BINARY. IN OUTPUT CAL.USER SET.FACTORY...
Page 96: Auxiliary.functions
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3. auxiliary functions 22.3.1. Overview of auxiliary functions for the position controller Type 8692 ENTER Selection of the transfer characteristic between CHARACT ADD.FUNCTION input signal and stroke (correction characteristic) Sealing function for position controller CUTOFF Effective sense of direction between input signal DIR.CMD and nominal position Assignment of the aeration state of the actuator...
Page 97: Charact Select The Transfer Characteristic Between Input Signal
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.2. CHARACT select the transfer characteristic between input signal (position set-point value) and stroke Characteristic (customer-specific characteristic) Use this auxiliary function to select a transfer characteristic with reference to set-point value (nominal position, CMD) and valve stroke (POS) for correction of the flow or operating characteristic. Factory setting: linear ENTER Linear characteristic...
Page 98 Type 8692, 8693 Start-up and operation of the position controller Type 8692 Standardised valve stroke [%] (POS) In the case of control tasks for closed-loop control systems it is usually particular demands which are placed on the course of the operating character- istic, e.g.
Page 99 Type 8692, 8693 Start-up and operation of the position controller Type 8692 Procedure: → To input the characteristic points (function values), select the FREE sub-menu option using the arrow keys and confirm by pressing the selection key on the right (SELEC). Another sub-menu (FREE) opens in which the individual nodes are listed (as %). →...
Page 100 Type 8692, 8693 Start-up and operation of the position controller Type 8692 Example.of.a.programmed.characteristic Valve stroke [&] (POS) Unit signal [%] (CMD) 90 100 4 ... 20 mA 0 ... 20 mA 0 ... 10 V 0 ... 5 V Figure 48: Example of a programmed characteristic In the Appendix “Tables for customer-specific settings”...
Page 101: Cutoff Sealing Function For The Position Controller Type 8692
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.3. CUTOFF sealing function for the position controller Type 8692 The sealing function for the process controller Type 8693 can be found in the chapter entitled "25. Aux- iliary functions for the process controller". This function causes the valve to be sealed outside the control area. This is where you input the limits for the position set-point value (CMD) as a percentage, from which the actuator is fully deaerated or aerated.
Page 102: Dir.cmd Effective Sense Of Direction Of The Position Controller Set-Point Value
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.4. DIR.CMD effective sense of direction of the position controller set- point value Use this auxiliary function to set the effective sense of direction between the input signal (INPUT) and the nominal position (CMD) of the actuator. Factory setting: Rise ENTER Direct effective direction DIR.CMD...
Page 103: Dir.act Effective Sense Of Direction Of The Actuator
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.5. DIR.ACT effective sense of direction of the actuator Use this auxiliary function to set the effective sense of direction between the aeration state of the actuator and the actual position (POS). Factory setting: Rise ENTER Direct effective direction DIR.ACT SELEC...
Page 104: Spltrng Signal Split Range
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.6. SPLTRNG signal split range Min. and max. values of the input signal as % for which the valve runs through the entire stroke range. Factory setting: Min = 0 %; Max = 100 % This function is effective only during operation as a position controller.
Page 105 Type 8692, 8693 Start-up and operation of the position controller Type 8692 Splitting.a.unit.signal.range.into.two.set-point.value.ranges Valve stroke [%] (POS) Set-point value [mA] (INP) Set-point value range Set-point value range Position controller 2 Position controller 1 Figure 56: Graph SPLTRNG english...
Page 106: X.limit Limits The Mechanical Stroke Range
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.7. X.LIMIT limits the mechanical stroke range This auxiliary function limits the (physical) stroke to specified % values (minimum and maximum). In doing so, the stroke range of the limited stroke is set equal to 100 %. If the limited stroke range is left during operation, negative POS values or POS values are indicated greater than 100 %.
Page 107: X.time Limiting The Control Speed
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.8. X.TIME limiting the control speed Use this auxiliary function to specify the opening and closing times for the entire stroke and limit the control speeds. When the X.TUNE function is running, the minimum opening and closing time for the entire stroke is auto- matically entered for Open and Close.
Page 108: X.control Parameterisation Of The Position Controller
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.9. X.CONTROL parameterisation of the position controller Use this function to set the parameters for the position controller (dead band and amplification factors). ENTER INPUT X.CONTROL DBND DBND INPUT KXopn KXopn 0001 INPUT EXIT KXcls KXcls 0001...
Page 109 Type 8692, 8693 Start-up and operation of the position controller Type 8692 Xd1‘ Position set-point Control value difference to the controller Xd1‘ Dead band Position actual value Figure 62: Graph X.CONTROL kx xxx parameters for the position controller KXopn Amplification factor of the position controller (for closing the valve) KXcls Amplification factor of the position controller (for opening the valve) english...
Page 110: Security Code Protection For The Settings
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.10. S ECURITY code protection for the settings Use the SECURITY function to prevent the positioner or individual functions from being accessed unintentionally. Factory setting: Access Code: 0000 If the code protection is activated, the code (set access code or master code) must be input whenever operator action is disabled.
Page 111 Type 8692, 8693 Start-up and operation of the position controller Type 8692 Inputting.the.access.code: → Press the selection key on the right (INPUT) to access the input screen when the CODE selection menu is marked. SET VALUE Access Code: 0000 <- The four-digit code can be changed via the arrow keys. Down arrow key (←) Select the individual digits.
Page 112: Safepos Input The Safety Position
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.11. S AFEPOS input the safety position This function specifies the actuator safety position which is started at defined signals. The set safety position is only started • if there is a corresponding signal on the binary input (Configuration see chapter “22.3.13.
Page 113: Sig-Error Configuration Of Signal Level Fault Detection
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.12. S IG-ERROR configuration of signal level fault detection The SIG-ERROR function is used to detect a fault on the input signal. fault detection Fault detection can be selected at 4 – 20 mA signal only: Fault with input signal ≤→3.5 mA (±...
Page 114: Binary-In Activation Of The Binary Input
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.13. B INARY-IN activation of the binary input This function activates the binary input. The following settings can be implemented for this: • Approaching the safety position • Switching over the MANUAL/AUTOMATIC operating mode SELEC ENTER Safety position...
Page 115: Output (Option) Configuring The Outputs
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.14. O UTPUT (option) configuring the outputs The OUTPUT menu option is only indicated in the selection menu of ADD.FUNCTION if the positioner has outputs (option). the outputs can be used for the following feedback signals: Analogue output: Feedback signal of the current position (POS) or of the set-point value (CMD) to the control centre.
Page 116 Type 8692, 8693 Start-up and operation of the position controller Type 8692 OUT ANALOG.-.Configuration.of.the.analogue.output Only for the versions: • one analogue output • one analogue and two binary outputs The feedback signal of the current position (POS) or of the set-point value (CMD) can be transmitted to the control centre via the analogue output.
Page 117 Type 8692, 8693 Start-up and operation of the position controller Type 8692 SELEC ENTER Selection: Alarm output for excessively large OUT BIN 1 OUT DEV.X control deviation of the position controller OUT BIN 2 Output: current position with respect to a specified OUT POS limit position OUT Safepos...
Page 118 Type 8692, 8693 Start-up and operation of the position controller Type 8692 OUT DEV.X alarm output for excessively large control deviation of the position controller: → Press the arrow keys to mark the OUT DEV.X menu option and confirm with the selection key on the right (SELEC).
Page 119 Type 8692, 8693 Start-up and operation of the position controller Type 8692 OUT remote output operating state automatic / manual: → Using the arrow keys, mark the OUT remote menu option and confirm with the selection key on the right (SELEC). → In the OUT BIN type menu option input the required switching status (normally open / normally closed) OUT BIN1 normally open normally closed...
Page 120: For The Position Set-Point Value
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.15. C AL.USER calibrating the actual value display and the inputs for the position set-point value The following points can be manually calibrated with this function: • Position display (POS) 0 – 100% • Position set-point value display (INPUT) INPUT ENTER ENTER CAL.
Page 121 Type 8692, 8693 Start-up and operation of the position controller Type 8692 procedure: calibr. POS Calibrating.the.actual.value.display.POS (0.-.100.%):..→ In the CAL. USER menu press the arrow keys to select the calibr. POS menu option and confirm with the selection key on the right (ENTER). Accept the minimum position: →...
Page 122: Set.factory Resetting To The Factory Settings
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.16. S ET.FACTORY resetting to the factory settings This function allows all settings implemented by the user to be reset to the delivery status. All EEPROM parameters with the exception of the calibration values are reset to default values. Then a hardware reset is implemented.
Page 123: Ser. I\O Settings Of The Serial Interface
Type 8692, 8693 Start-up and operation of the position controller Type 8692 22.3.17. S ER. I\O settings of the serial interface This function can be used to set the type of the serial interface and the baud rate. ENTER SELEC ENTER SER. I\O BAUD-RATE 1200 2400 4800 9600 19200 EXIT...
Page 124: Extras
Type 8692,8693 Start-up and operation of the position controller Type 8692 22.3.18. E XTRAS This function can be used to set the representation on the display. SELEC ENTER ENTER Black font on light EXTRAS DISPLAY normal background EXIT White font on dark invers background Figure 73:...
Page 125 Type 8692, 8693 start-up and operation of the position controller type 8693 able of ConTenTs 23.. STArTInG.uP.AnD.SETTInG.uP.ThE.PrOCESS.COnTrOLLEr.TyPE.8693..........127 23.1.. Safety.instructions................................127 23.2.. Description.of.the.procedure............................. 128 23.3.. Factory.settings.of.the.process.controller......................129 23.4.. Procedure.for.setting.up.a.process.control....................... 129 23.5.. Setting.up.the.position.controller..........................130 23.6.. Setting.up.the.process.controller..........................130 23.6.1. Starting the P.CONTROL auxiliary function ................. 130 23.6.2.
Page 126: Start-Up And Operation Of The Position Controller Type 8693
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.6.6. P.TUNE - Self-optimization of the process controller (process tune) ........146 Operating mode ..........................146 Operation ............................... 146 Start the P.TUNE function ........................147 Self-optimization sequence of the process controller ..............148 24..
Page 127: Starting.up.and.setting.up.the.process.controller.type.8693
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23. sTarTing up and seTTing up The prOcess cOnTrOller Type 8693 To set up the positioner as a process controller, it is first necessary to specify the basic functions of the position controller and then supplement the auxiliary functions for the process control. 23.1. safety instructions danGer! Danger.–.high.pressure.in.the.equipment!
Page 128: Description.of.the.procedure
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.2. description of the procedure When the operating voltage has been switched on, the positioner is at the process operating level in the AUTOMATIC operating state. To specify the basic settings, you must switch to the configuration level: →...
Page 129: Factory.settings.of.the.process.controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.3. factory settings of the process controller Function..Factory.setting Function..Factory.setting P.CONTROL SETUP PARAMETER PV-INPUT 4-20 mA DBND 1.0 % PV SCALE PVmin 0.0 1.00 PVmax 100.0 999.9 SP-INPUT internal P.CO-INIT...
Page 130: Setting.up.the.position.controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.5. setting up the position controller Specification of the basic settings is described in the chapter entitled "21.4. Specifying the basic settings". When starting up the positioner for the first time, implement the following basic settings: →...
Page 131: Basic Settings For The P.control Function
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.6.2. Basic settings for the P.CONTROL function ENTER ENTER INPUT P.CONTROL PARAMETER DBND 1.00 999.9 0.0% EXIT FILTER ENTER ENTER EXIT SETUP PV INPUT PV SCALE INPUT SP SCALE P.CO INIT EXIT Figure 75: Operating structure P.CONTROL Insensitivity area (dead band) of the PID process controller Amplification factor of the process controller Reset time...
Page 132: Parameter - Parameter Setting Of The Process Controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.6.3. PARAMETER - parameter setting of the process controller These positioner functions are used to specify the control parameters of the process controller. The setting can be implemented automatically by means of the P.TUNE function (see chapter “23.6.6. P.TUNE - Self-optimization of the process controller (process tune)“).
Page 133: Kp - Amplification Factor Of The Process Controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 KP - Amplification factor of the process controller The amplification factor specifies the P-contribution of the PID controller. Factory setting: 1.00 INPUT 1.00 Adjustment range: 1.00 0 – 99.99 ← (% / set unit) Figure 78: Operating structure P.CONTROL - KP The KP amplification of the process controller refers to the scaled unit.
Page 134: X0 - Working Point Of The Process Controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 X0 - Working point of the process controller Operating point in rest state. Factory setting: 0.0 % INPUT 0.0% Adjustment range: 0.0% 0 – 100 % Figure 81: Operating structure P.CONTROL - X0 The "Tables for customer-specific settings" appendix contains a table "61. Set parameters of the process controller"...
Page 135: Setup - Setting Up The Process Controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.6.4. SETUP - setting up the process controller These functions specify the type of control. PV INPUT - Indication of the signal type for the process actual value The PV INPUT function specifies the signal type of the process actual value: • Unit signal 4 – 20 mA Flow, pressure, level •...
Page 136: (Pv-Input 4 - 20 Ma)
Type 8692, 8693 Start-up and operation of the position controller Type 8693 Procedure.for.setting.the.scaling.values inputting the unit and the position of the decimal point for the scaling values (possible in PVmin only): → Press the arrow keys to select the PV SCALE menu option and confirm by pressing the right selection key (ENTER).
Page 137 Type 8692, 8693 Start-up and operation of the position controller Type 8693 ENTER INPUT PV SCALE PVmin 0.0 bar PVmin ← Settings: 1. Specify the unit for the process actual value (bar, mbar, psi, %, mm, litre, l/s, l/min, l/h, m³/min, m³/h, UG/s, UG/min, UG/h, IG/s, IG/min, IG/h, °C, °F, without unit) 2.
Page 138: (Pv Input Frequency)
Type 8692, 8693 Start-up and operation of the position controller Type 8693 PV-SCALE - 2 - S caling of the process controller for frequency input signal type (PV INPUT frequency) The PV-SCALE function specifies the following settings for frequency input signal type: • The unit of the process actual value. • The position of the decimal point. •...
Page 139 Type 8692, 8693 Start-up and operation of the position controller Type 8693 lower scaling value for the process actual value PVmin X x/x 1... S elect.the.unit.for.the.flow-rate. The unit on the display has a dark background. Press the up arrow key (+) to select from the following units: l/s, l/min, l/h, m³/min, m³/h, UG/s (gal(US)/s), UG/min (gal(US)/min), UG/h (gal(US)/h), IG/s (gal(Imperial)/s), IG/min (gal(Imperial)/min), IG/h (gal(Imperial)/h).
Page 140 Type 8692, 8693 Start-up and operation of the position controller Type 8693 teach-in function: K-Factor TEACH IN Calculating the K-factor by measuring a specific flow rate. → Hold down the selection key on the right (ENTER) for approx. 3 s (countdown on display) When this menu is entered, the valve is closed in order to have a defined initial state for implemen- tation of the Teach-in function.
Page 141: (Pv Input Pt 100)
Type 8692, 8693 Start-up and operation of the position controller Type 8693 PV-SCALE - 3 - S caling of the process controller for selection of the Pt 100 input (PV INPUT PT 100) The PV-SCALE function specifies the following settings for the Pt 100 signal type: • The unit of the process actual value. • Position of the decimal point. •...
Page 142: Sp Input - Type Of Set-Point Value Default (Internal / External)
Type 8692, 8693 Start-up and operation of the position controller Type 8693 upper scaling value for the process actual value PVmax X *X The unit for the temperature and the position for the decimal point is transferred from the inputs of the lower scaling value.
Page 143: Sp - Scale - Scaling Of The Position Controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 SP - SCALE - Scaling of the position controller This function is indicated in the selection menu only if the external set-point value default (external) has been selected in the SP INPUT menu option. The SP-SCALE function assigns the values for the lower and upper process set-point value to the particular current or voltage value of the unit signal.
Page 144: P.co Init - Setting The Smooth Switchover Between Manual And Automatic Mode
Type 8692, 8693 Start-up and operation of the position controller Type 8693 P.CO INIT - Setting the smooth switchover between MANUAL and AUTOMATIC mode The P.CO INIT function enables a smooth switchover between the MANUAL and AUTOMATIC operating states. Factory setting: bumpless ENTER SELEC P.CO-INIT Gentle switchover activated bumpless EXIT Gentle switchover deactivated standard Figure 90: Operating structure P.CO INIT...
Page 145: P.q'lin - Linearization Of The Process Characteristic
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.6.5. P.Q’LIN - linearization of the process characteristic This function automatically linearizes the process characteristic of a flow control. When the P.CONTROL function is activated, the P.Q’LIN functions required for process control are copied into the main menu.
Page 146: P.tune - Self-Optimization Of The Process Controller (Process Tune)
Type 8692, 8693 Start-up and operation of the position controller Type 8693 23.6.6. P.TUNE - Self-optimization of the process controller (process tune) The control system of the Type 8693 has an integrated PID process controller. When an appropriate sensor is connected, any process variable such as flow rate, temperature, pressure, etc. can be controlled. To obtain a good control performance, the structure and parameterization of the controller must be adjusted to the properties of the process (controlled system).
Page 147: Start The P.tune Function
Type 8692, 8693 Start-up and operation of the position controller Type 8693 b).P.TUNE.in.automatic.mode The operator is on the process operating level. → Specify a process set-point value SP via the keyboard or via the analog set-point value input. In doing so, observe the setting for the internal or external set-point value default! The selected set-point value SP should be near the future operating point.
Page 148: Self-Optimization Sequence Of The Process Controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 Self-optimization sequence of the process controller Display Description starting process tune Start of the self-optimization function. Automatic process identification. Characteristic process parameters are identifying control process determined from the response signal to a defined prompt. calculating PID parameters Determination of the structure and parameters of the PID controller.
Page 149: Operation.of.the.process.controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 24. OperaTiOn Of The prOcess cOnTrOller A precise description of the control and display elements, as well as the configuration of the keys can be found in the chapter entitled "13. Control and display elements". When the operating voltage has been switched on, the positioner is at the process operating level in the AUTO- MATIC operating state.
Page 150: Switching.between.the.operating.levels
Type 8692, 8693 Start-up and operation of the position controller Type 8693 24.2. switching between the operating levels process operating level ► configuration level Both in the MANUAL and AUTOMATIC operating state you switch to the configuration level by pressing the left selection key (MENU) for approx. 3 seconds. During these 3 seconds 2 bars converge on the display (Countdown). At the Configuration level the operating parameters can be input or changed, auxiliary functions supplemented or the automatic adjustment (X.TUNE) of the controller started.
Page 151: Information On The Display
Type 8692, 8693 Start-up and operation of the position controller Type 8693 24.3.2. information on the display The following variables are indicated on the display for the process controller and it is possible to switch between them with the arrow keys: representation value range / unit description of value POS XXX...
Page 152: Manually Changing The Process Set-Point Value
Type 8692, 8693 Start-up and operation of the position controller Type 8693 24.3.4. manually changing the process set-point value If the auxiliary function P.CONTROL / SETUP / SP INPUT / internal (set the set-point value via keys) is specified during the configuration, the menu to change the process set-point value can be activated when the SP (Setpoint) display is set by pressing the right selection key (INPUT).
Page 153: Information On The Display
Type 8692, 8693 Start-up and operation of the position controller Type 8693 24.4.2. information on the display After switching to the MANUAL operating state, the display automatically jumps to the actual position (POS) of the valve actuator. 24.4.3. Operating structure AUTOMATIC operating state MANU MANUAL operating state AUTO Display Valve closed...
Page 154: Auxiliary.functions.for.the.process.controller
Type 8692, 8693 Start-up and operation of the position controller Type 8693 25. auxiliary funcTiOns fOr The prOcess cOnTrOller In this chapter only those auxiliary functions are described which differ from the position controller Type 8692. All other auxiliary functions and their settings can be found in the chapters entitled "22. Configuring the auxiliary functions".
Page 155: Including Auxiliary Functions In The Main Menu
Type 8692, 8693 Start-up and operation of the position controller Type 8693 If the P.CONTROL auxiliary function is active for the process controller Type 8693, the following auxiliary func- tions differ from those described for the position controller Type 8692 (highlighted in “Figure: 95”): •...
Page 156: Cutoff - Sealing.function.for.the.position.controller.type.8693
Type 8692, 8693 Start-up and operation of the position controller Type 8693 25.2. CUTOFF - sealing function for the position controller Type 8693 This function causes the valve to be sealed outside the control area. This is where you input the limits for the position set-point value (CMD) as a percentage or for the process set- point value (SP) as a percentage of the scaling range, from which the actuator is fully deaerated or aerated.
Page 157 Type 8692, 8693 Start-up and operation of the position controller Type 8693 Adjustable from 75 – 100 % Valve stroke [%] (POS) Set-point value [%] (CMD / SP) Adjustable from 0 – 25 % Figure 97: Graph - CUTOFF - 8693 english...
Page 158: Security - Code.protection.for.the.settings
Type 8692, 8693 Start-up and operation of the position controller Type 8693 25.3. SECURITY - code protection for the settings Use the SECURITY function to prevent the positioner or individual functions from being accessed unintentionally. Factory setting: Access Code: 0000 If the code protection is activated, the code (set access code or master code) must be input whenever operator action is disabled.
Page 159 Type 8692, 8693 Start-up and operation of the position controller Type 8693 Inputting the code: → Press the selection key on the right (INPUT) to access the input screen when the CODE selection menu is marked. SET VALUE Access Code: 0000 <- The four-digit code can be changed via the arrow keys.
Page 160: Sig-Error - Configuration.of.signal.level.fault.detection
Type 8692, 8693 Start-up and operation of the position controller Type 8693 25.4. SIG-ERROR - configuration of signal level fault detection The SIG-ERROR function is used to detect a fault on the input signal. fault detection Fault detection can be selected at 4 – 20 mA and with a Pt 100 signal. 4 –...
Page 161 Type 8692, 8693 Start-up and operation of the position controller Type 8693 The operating structure of the menu options SP/CMD Input and PV Input is identical and is described in the diagram below: SELEC ENTER Signal fault detection inactive SP/CMD Input ERROR off PV Input Signal fault detection active ERROR on...
Page 162: Output.(Option).-.Configuring.the.outputs
Type 8692, 8693 Start-up and operation of the position controller Type 8693 25.5. OUTPUT (option) - configuring the outputs The OUTPUT menu option is only indicated in the selection menu of ADD.FUNCTION if the positioner has outputs (option). the outputs can be used for the following feedback signals: Analogue output: Feedback of the current position (POS), the position set-point value (CMD), the process actual value (PV) or the process set-point value (SP) to the control centre.
Page 163 Type 8692, 8693 Start-up and operation of the position controller Type 8693 OUT ANALOG.-.Configuration.of.the.analogue.output Only for the versions: • one analogue output • one analogue output and two binary outputs The feedback of the current position (POS), the position set-point value (CMD), the process actual value (PV) or the process set-point value (SP) can be transmitted to the control centre via the analogue output.
Page 164 Type 8692, 8693 Start-up and operation of the position controller Type 8693 OUT BIN1.-.Configuration.of.the.binary.output.1 OUT BIN2.-.Configuration.of.the.binary.output.2 Only for the versions: • one analogue output and two binary outputs • two binary outputs The following description applies to both binary outputs OUT BIN 1 and OUT BIN 2. The binary outputs 1 and 2 can be used for one of the following outputs: •...
Page 165 Type 8692, 8693 Start-up and operation of the position controller Type 8693 SELEC ENTER Selection: Alarm output for excessively large control OUT BIN 1 OUT DEV.X deviation of the position controller OUT BIN 2 Output: current position with respect to a specified limit OUT POS position OUT Safepos...
Page 166 Type 8692, 8693 Start-up and operation of the position controller Type 8693 OUT DEV.X alarm output for excessively large control deviation of the position controller: → Press the arrow keys to mark the OUT DEV.X menu option and confirm with the selection key on the right (SELEC).
Page 167 Type 8692, 8693 Start-up and operation of the position controller Type 8693 OUT remote output operating state automatic / manual: → Press the arrow keys to mark the OUT remote menu option and confirm with the selection key on the right (SELEC). → In the OUT BIN type menu option input the required switching status (normally open / normally closed).
Page 168: Cal.user - Calibrating.the.actual.value.display.and.the.inputs.for.the.process.values
Type 8692, 8693 Start-up and operation of the position controller Type 8693 25.6. CAL.USER - calibrating the actual value display and the inputs for the process values The following points can be manually calibrated with this function: • Position display (POS) 0 – 100% • Process set-point value display (SP) • Process actual value display (PV) INPUT ENTER ENTER...
Page 169 Type 8692, 8693 Start-up and operation of the position controller Type 8693 procedure: calibr. POS Calibrating.the.actual.value.display.POS (0.-.100.%):..→ In the CAL. USER menu press the arrow keys to select the calibr. POS menu option and confirm with the selection key on the right (ENTER). Accept the minimum position: →...
Page 170 Type 8692, 8693 Start-up and operation of the position controller Type 8693 calibr. PV Calibrating.the.process.actual.value.(4.–.20.mA.or.Pt.100):..4 – 20 ma: ENTER INPUT calibr. PV PV 4mA 0 PV 4mA 0 INPUT EXIT PV 20mA 0 PV 20mA 0 Figure 105: Operating structure CAL.USER-8693-PV-4-20 → In the CAL.
Page 171 Type 8692, 8693 Start-up and operation of the position controller Type 8693 pt 100: ENTER PT100 : calibr. PV Actual value °C +0000 Input new value in °C ← Figure 106: Operating structure CAL.USER-8693-PV-PT100 An offset value calculated from the actual value and the new value is added to all calculated values. →...
Page 172: Simulation - In Process
Type 8692. 8693 Start-up and operation of the position controller Type 8693 25.7. SIMULATION - in process ... ENTER ENTER SIMULATION SIGNAL.sim EXIT CONTROL.sim Figure 107: Operating structure SIMULATION This chapter is in process! english...
Page 173: Profibus-Dp
Type 8692, 8693 profiBus-dp able of ConTenTs 26.. GEnErAL.InFOrMATIOn................................174 27.. TEChnICAL.DATA................................... 174 SAFETy.SETTInGS.IF.ThE.BuS.FAILS..........................175 28.. InTErFACES..................................... 175 29.. 30.. ELECTrICAL.COnnECTIOnS..............................176 30.1.. Connection.diagram.Type.8692..........................176 30.2.. Connection.diagram.Type.8693..........................177 30.3.. Supply.voltage.(circular.plug.M12,.4-pole)......................177 30.4.. Bus.connection.(round.socket/plug.M12,.5-pole)..................177 30.5..
Page 174: General.information
Type 8692, 8693 PROFIBUS-DP 26. general infOrmaTiOn The following sections of the general operating instructions do not apply to the positioner with PROFIBUS-DP: • Variants of the positioner • Initial start-up • Electrical connection • Specifying the standard settings Function INPUT Function SPLTRNG Function BINARY-IN Function OUTPUT Function CAL.USER / calibr.
Page 175: Safety.settings.if.the.bus.fails
Type 8692, 8693 PROFIBUS-DP 28. safeTy seTTings if The Bus fails The position is approached which corresponds to the set-point value last transferred (default setting). Other setting options (see chapter entitled “31. Settings on the positioner”). 29. inTerfaces positioner Inputs for PROFIBUS-DP process actual value 4 – 20 mA Frequency Pt 100 24 V DC...
Page 176: Electrical.connections
Type 8692, 8693 PROFIBUS-DP 30. elecTrical cOnnecTiOns danGer! Danger.-.electrical.voltage.in.the.equipment! There is a serious risk of injury when reaching into the equipment. • Before starting work, always switch off the power supply and safeguard to prevent re-activation! WarninG! Danger.-.improper.installation! Improper installation may result in injuries as well as damage to the device and the area around it. •...
Page 177: Connection.diagram.type.8693
Type 8692, 8693 PROFIBUS-DP 30.2. connection diagram Type 8693 Socket.M12,.5-pole (inversely-coded) (PROFIBUS-DP) Circular.plug.M8,.4-pole Process actual value Circular.plug.M12,.4-pole Supply voltage Function earth FE Switch (behind the screw) Figure 110: Connection PROFIBUS-DP - Type 8693 30.3. supply voltage (circular plug m12, 4-pole) Configuration External.circuit + 24 V not used 24 V DC ± 10 % max.
Page 178: Process.actual.value.(Circular.plug.m8,.4-Pole).-.Only.type.8693
Type 8692, 8693 PROFIBUS-DP 30.5. process actual value (circular plug m8, 4-pole) - only Type 8693 Circular.plug.M8,.4-pole Process actual value Switch (behind the screw) Figure 111: Connection - PROFIBUS-DP - Type 8693 - process actual value Wire. Input.type Configuration Switch External.circuit color 4 – 20 mA brown + 24 V transmitter supply - internally white Output from transmitter...
Page 179: Settings.on.the.positioner
Type 8692, 8693 PROFIBUS-DP 31. seTTings On The pOsiTiOner The specification of the basic settings on the positioner can be found in the following chapters: • Type 8692: "20. Starting up and setting up the position controller Type 8692" • Type 8693: "23. Starting up and setting up the process controller Type 8693" →...
Page 180 Type 8692, 8693 PROFIBUS-DP Operating state approx. 3s MENU ENTER AUTOMATIC ACTUATOR SINGLE SELEC MANUAL DOUBLE EXIT ENTER INPUT Address BUS.COMM ENTER BUS FAIL ENTER BUS PDI ENTER EXIT BUS PDO approx. 3s X.TUNE X.TUNE STARTED TUNE #0 INIT EXIT X.TUNE SAVE READY EEPROM EXIT...
Page 181: Explanations.of.the.menu.options.in.the.bus.comm.menu
Type 8692, 8693 PROFIBUS-DP 31.1. explanations of the menu options in the BUS.COMM menu 31.1.1. Bus.cOmm menu for Type 8692 ENTER INPUT BUS.COMM Address Address: ENTER SafePos off SELEC BUS FAIL EXIT SafePos on ENTER BUS PDI Position ENTER Temperature Operation mode EXIT Errors ENTER BUS PDO ENTER EXIT Operation mode EXIT Error reset Figure 113: Operating structure - BUS-COMM english...
Page 182: Bus.comm Menu For Type 8693
Type 8692, 8693 PROFIBUS-DP 31.1.2. Bus.cOmm menu for Type 8693 ENTER INPUT BUS.COMM Address Address: ENTER SafePos off BUS FAIL SELEC EXIT SafePos on ENTER BUS PDI Position ENTER Process value Setpoint Temperature Operation mode Errors EXIT P.CONTRL active EXIT ENTER BUS PDO ENTER Setpoint Operation mode Error reset EXIT P.CONTRL active...
Page 183 Type 8692, 8693 PROFIBUS-DP Address XXX Input the device address Press the arrow keys (+/-) to set values from 0 – 126; Confirm by pressing the selection key on the right (OK). BUS FAIL Activate to approach the safety position if the bus communication fails SafePos off The position is approached which corresponds to the set-point value last trans- ferred.
Page 184: Functional.deviations.from.the.standard.model
Type 8692, 8693 PROFIBUS-DP 32. funcTiOnal deviaTiOns frOm The sTandard mOdel It is possible to switch between the MANUAL and AUTOMATIC operating states on the process operating level either via the keyboard on the positioner or via the bus. It is no longer possible to switch between MANUAL / AUTOMATIC on the keyboard if an operating mode (under PDO MODE) is transferred to the positioner via the bus.
Page 185 Type 8692, 8693 PROFIBUS-DP PDI:.Process.Data.Input...(from the positioner to the controller) name Description Identifier PDI:POS Actual position (position) GSD file: PDI:POS Actual value of position controller as ‰. Value range 0 – 1000. Values < 0 or > 1000 are possible if e.g. Autotune has not run Identifier (HEX): 41, 40, 00 through correctly.
Page 186 Type 8692, 8693 PROFIBUS-DP Then the process data output is input (from the controller to the positioner). PDO:..Process.Data.Output. (From the controller to the positioner) name Description Identifier PDO:CMD For.position.controller.Type.8692: GSD file: PDO:CMD/SP Nominal position (input) Set-point value of position controller as ‰. Value range 0 – 1000 Identifier (HEX): 81, 40, 14 If the value is too small or too large, the last valid value is used and is indicated in ERR with HEX 14.
Page 187: Bus.status.display
Type 8692, 8693 PROFIBUS-DP 34. Bus sTaTus display The bus status is indicated on the display on the device. Display Device.status Explanation/Troubleshooting BuS.offline offline Device is not connected to the bus • Bus connection including plug assignment correct? is displayed approx. every 3 seconds •...
Page 188: Configuration.with.siemens.step7
Type 8692, 8693 PROFIBUS-DP 35. cOnfiguraTiOn WiTh siemens sTep7 35.1. example 1 for a position controller (Type 8692): transfer of nominal and actual values Procedure: Figure 115: Screenshot of Profibus Fig. 1 → pull the slave Type 8692 / 8693 by Drag & Drop to the bus line. english...
Page 189 Type 8692, 8693 PROFIBUS-DP Figure 116: Screenshot of position controller Fig. 2 → pull the modules PDI:POS and PDO:CMD/SP into the slave Type 8692 / 8693 by Drag & Drop. english...
Page 190: Example.2.For.a.position.controller.(Type.8693)
Type 8692, 8693 PROFIBUS-DP 35.2. example 2 for a position controller (Type 8693): transfer of several process values. Procedure as in example 1. → pull the slave Type 8692 / 8693 by Drag & Drop to the bus line. Figure 117: Screenshot of position controller Fig. 3 → pull the modules into the slave Type 8692 / 8693 by Drag & Drop. english...
Page 191: Devicenet
Type 8692, 8693 devicenet able of ConTenTs 36.. GEnErAL.InFOrMATIOn................................193 37.. DEFInITIOn.OF.TErMS................................193 TEChnICAL.DATA................................... 194 38.. SAFETy.SETTInGS.IF.ThE.BuS.FAILS..........................195 39.. 40.. InTErFACES..................................... 195 ELECTrICAL.COnnECTIOnS..............................196 41.. 41.1.. Connection.diagram.Type.8692..........................196 41.2.. Connection.diagram.Type.8693..........................197 41.3.. Supply.voltage.(circular.plug.M12,.4-pole)......................197 41.4..
Page 192 Type 8692, 8693 DeviceNet COnFIGurATIOn.EXAMPLE.2..............................211 47.. 47.1.. Setting.up.the.process.image.(mapping)......................212 english...
Page 193: General.information
Type 8692, 8693 DeviceNet 36. general infOrmaTiOn The following sections of the general operating instructions do not apply to the DeviceNet variant of the positioner 8692 / 8693: • Variants of the positioner • Initial start-up • Electrical connection • Specifying the standard settings Function INPUT Function SPLTRNG Function BINARY-IN...
Page 194: Technical.data
Type 8692, 8693 DeviceNet 38. Technical daTa eds file BUER8692.EDS icons BUER8692.ICO Baudrate 125 kbit/s, 250 kbit/s, 500 kbit/s (can be adjusted by pressing operator keys on the device or via network); Factory setting 125 kbit/s address 0 – 63; (can be adjusted by pressing operator keys on the device or via network); Factory setting 63 process data 7 static input assemblies...
Page 195: Safety.settings.if.the.bus.fails
Type 8692, 8693 DeviceNet 39. safeTy seTTings if The Bus fails If the bus fails, the position is approached which corresponds to the set-point value last transferred (default setting). Other setting options (see chapter entitled "42. Settings on the positioner"). 40. inTerfaces positioner Inputs for DeviceNet process actual value 4 –...
Page 196: Electrical.connections
Type 8692, 8693 DeviceNet 41. elecTrical cOnnecTiOns danGer! Danger.-.electrical.voltage.in.the.equipment! There is a serious risk of injury when reaching into the equipment. • Before starting work, always switch off the power supply and safeguard to prevent re-activation! WarninG! Danger.-.improper.installation! Improper installation may result in injuries as well as damage to the device and the area around it. •...
Page 197: Connection.diagram.type.8693
Type 8692, 8693 DeviceNet 41.2. connection diagram Type 8693 Circular.plug.M12,.5-pole DeviceNet Circular.plug.M8,.4-pole Process actual value Circular.plug.M12,.4-pole Supply voltage Function earth (FE) Switch (behind the screw) Figure 120: Connection of DeviceNet - Type 8693 The supply voltage to the device is not supplied via the DeviceNet voltage V+ und V-, but via the supply voltage galvanically isolated from the DeviceNet.
Page 198: Process.actual.value.(Circular.plug.m8,.4-Pole).-.Only.type.8693
Type 8692, 8693 DeviceNet 41.5. process actual value (circular plug m8, 4-pole) - only Type 8693 Circular.plug.M8,.4-pole Process actual value Switch (behind the screw) Figure 121: Connection DeviceNet - Process actual value - Type 8693 Input. Wire. Configuration Switch External.circuit type color 4 – 20 mA brown + 24 V transmitter supply - internally white Output from transmitter...
Page 199: Terminating.circuit.for.devicenet.systems
Type 8692, 8693 DeviceNet 41.6. Terminating circuit for devicenet systems When installing a DeviceNet system, ensure that the terminating circuit of the data lines is correct. The circuit prevents the occurrence of interference caused by signals reflected onto the data lines. The trunk line must be terminated at both ends with resistors of 120 Ω→each and 1/4 W power loss.
Page 200: Settings.on.the.positioner.in.the.main.menu
Type 8692, 8693 DeviceNet 42. seTTings On The pOsiTiOner in The main menu The specification of the basic settings on the positioner can be found in the following chapters: • Type 8692: "20. Starting up and setting up the position controller Type 8692" • Type 8693: "23. Starting up and setting up the process controller Type 8693" →...
Page 201 Type 8692, 8693 DeviceNet Operating state approx. 3s MENU ENTER AUTOMATIC ACTUATOR SINGLE SELEC MANUAL DOUBLE EXIT ENTER INPUT Address BUS.COMM ENTER BAUDRATE ENTER EXIT BUS FAIL approx. 3s X.TUNE X.TUNE STARTED TUNE #0 INIT EXIT X.TUNE READY SAVE EEPROM EXIT ENTER ADD.FUNCTION ENTER CHARACT...
Page 202: Explanations.of.the.menu.options.in.the.bus.comm.menu
Type 8692, 8693 DeviceNet 42.1. explanations of the menu options in the BUS.COMM menu ENTER INPUT BUS.COMM Address Address: ENTER BAUDRATE 125 kBd SELEC 250 kBd EXIT 500 kBd ENTER SafePos off BUS FAIL SELEC EXIT EXIT SafePos on Figure 124: Operating structure - BUS-COMM - DeviceNet If the sub-menu is left by pressing the selection key on the left (ESC), the value remains unchanged. english...
Page 203: Functional.deviations.from.the.standard.model
Type 8692, 8693 DeviceNet Address XXX Input the device address Press the arrow keys (+/-) to set values from 0 – 63; Confirm by pressing the selection key on the right (OK). BAUDRATE The baudrate can be changed either by pressing the operator keys on the device or via the bus.
Page 204: Configuration.of.the.process.data
Type 8692, 8693 DeviceNet 44. cOnfiguraTiOn Of The prOcess daTa To transmit process data via an I/O connection, 5 static input and 2 static output assemblies can be selected. These assemblies contain selected attributes combined into one object so that process data can be transmitted collectively via an I/O connection. The process data is selected by setting the device parameters Active Input Assembly and Active Output Assembly or - if supported by the DeviceNet-Master/Scanner - by setting Produced Connection Path and Consumed Con- nection Path when an I/O connection is initialised according to the DeviceNet specification.
Page 205 Type 8692, 8693 DeviceNet name Description.of.the.input.data.attributes Attribute.Address. Class,.Instance,. Attribute;.. Data.type,.Length Actual position 111, 1, 59; Actual value of position controller as ‰. Value range 0–1000. However, values <0 or >1000 also possible if e.g. Autotune has INT, 2 byte not run through correctly. Nominal position 111, 1, 58;...
Page 206: Static.output.assemblies
Type 8692, 8693 DeviceNet 44.2. static output assemblies name Address.of.data.attribute.of.the.assem- Format.of.the.data. blies.for.read.access..Class,.Instance,. attribute Attribute INP (factory setting) 4, 21, 3 Byte 0: INP low Byte 1: INP high 4, 22, 3 Byte 0: SP low Byte 1: SP high Table 55: Static output assemblies The addresses indicated in the Static Output Assemblies table can be used to specify a path for the Consumed Connection Path attribute of an I/O connection, whereby the attributes described in more detail in the following table can be transferred as output process data via this I/O connection.
Page 207: Bus.status.display
Type 8692, 8693 DeviceNet 45. Bus sTaTus display The bus status is indicated on the display on the device. Display Device.status Explanation/Troubleshooting BUS offline offline Device is not connected to the bus, the network access pro- cedure (duplicate MAC-ID test, duration approx. 2 s) has still is displayed not ended or device is only active network node approx.
Page 208: Configuration.example.1
Type 8692, 8693 DeviceNet 46. cOnfiguraTiOn example 1 The example describes the principle procedure when configuring the device using the software RSNetWorx for DeviceNet (Rev. 4.12.00). 46.1. installation of the eds file The EDS file supplied on the CD is installed with the aid of the EDS Installation Wizard Tool associated with RSNetWorx.
Page 209: Offline.parameterization.of.the.device
Type 8692, 8693 Configuration Example 1 46.3. Offline parameterization of the device When a device has been inserted into the DeviceNet configuration of RSNetWorx, the device can be parameterized offline. “Figure 126:” indicates how, for example, an input assembly which deviates from the factory setting (input process data can be transferred via I/O connection) can be selected.
Page 210: Online.parameterization.of.the.device
Type 8692, 8693 Configuration Example 1 46.4. Online parameterization of the device Devices can also be parameterized online. In doing so, you can also select whether only individual parameters (single) or all parameters (all) of a group are read from the device (upload) or are loaded into the device (download). It is also possible to transfer individual parameters or all parameters of a group cyclically in monitor mode.
Page 211 Type 8692, 8693 Configuration Example 2 47. cOnfiguraTiOn example 2 This example describes the principle procedure for setting up the process image of a DeviceNet master/scanner using the software RSNetWorx for DeviceNet (Rev. 4.12.00). Setting up the scan list and setting the I/O parameters First of all the scan list of the DeviceNet master/scanner is set up.
Page 212 Type 8692, 8693 Configuration Example 2 47.1. setting up the process image (mapping) The AUTOMAP function is used to assign the input data of the devices specified in the scan list to the process image of the DeviceNet master/scanner. Our example of the assignment is indicated in “Figure 129: ”. For example the input process values of the positioner with address 3 are assigned to the internal addresses of the scanner as follows: Actual position...
Page 213 Type 8692, 8693 maintenance and troubleshooting able of ConTenTs 48.. MAInTEnAnCE....................................214 48.1.. Safety.instructions................................214 48.2.. Service.at.the.air.intake.filter............................. 215 ErrOr.MESSAGES.AnD.MALFunCTIOnS.TyPE.8692................... 216 49.. 49.1.. Error.messages.on.the.display..........................216 49.1.1. General error messages ........................216 49.1.2. Error messages while the X.TUNE function is running ............... 217 49.2.. Other.malfunctions................................217 ErrOr.MESSAGES.AnD.MALFunCTIOnS.TyPE.8693...................
Page 214: Maintenance
Type 8692, 8693 Maintenance and troubleshooting 48. mainTenance 48.1. safety instructions danGer! Danger.–.high.pressure.in.the.equipment! • Before loosening the lines and valves, turn off the pressure and vent the lines. risk.of.injury.due.to.electrical.shock! • Before reaching into the system, switch off the power supply and secure to prevent reactivation! •...
Page 215: Service.at.the.air.intake.filter
Type 8692, 8693 Maintenance and troubleshooting 48.2. service at the air intake filter danGer! risk.of.injury.from.high.pressure.in.the.equipment!. • Before dismounting pneumatic lines and valves, turn off the pressure and vent the lines. To protect the internal solenoid valves and the actuator, the pilot air is filtered. The direction of flow of the air intake filter in installed state is from the inside to the outside through the filter material.
Page 216: Error.messages.and.malfunctions.type.8692
Type 8692, 8693 Maintenance and troubleshooting 49. errOr messages and malfuncTiOns Type 8692 49.1. error messages on the display 49.1.1. general error messages Display Causes.of.error remedial.action Minimum input value has been reached Do not reduce value further Maximum input value has been reached Do not increase value further CMD error Signal error Check signal Set-point value position controller EEPROM fault...
Page 217: Error Messages While The X.tune Function Is Running
Type 8692, 8693 Maintenance and troubleshooting 49.1.2. error messages while the X.TUNE function is running Display Causes.of.error remedial.action X.TUNE locked The X.TUNE function is blocked Input access code X.TUNE No compressed air connected Connect compressed air ERROR 1 X.TUNE Compressed air failed during Autotune Check compressed air supply ERROR 2 X.TUNE Actuator or control system deaeration not possible, device defective...
Page 218: Error.messages.and.malfunctions.type.8693
Type 8692, 8693 Maintenance and troubleshooting 50. errOr messages and malfuncTiOns Type 8693 50.1. error messages on the display 50.1.1. general error messages Display Causes.of.error remedial.action Minimum input value has been reached Do not reduce value further Maximum input value has been reached Do not increase value further CMD error Signal error Check signal Set-point value position controller SP error...
Page 219: Error Messages While The X.tune Function Is Running
Type 8692, 8693 Maintenance and troubleshooting 50.1.2. error messages while the X.TUNE function is running Display Causes.of.error remedial.action X.TUNE locked The X.TUNE function is blocked Input access code X.TUNE No compressed air connected Connect compressed air ERROR 1 X.TUNE Compressed air failed during Autotune Check compressed air supply ERROR 2 X.TUNE Actuator or control system deaeration not possible, device defective...
Page 220: Error Messages While The P.tune Function Is Running
Type 8692, 8693 Maintenance and troubleshooting 50.1.4. error messages while the P.TUNE function is running Display Causes.of.error remedial.action P.TUNE No compressed air connected Connect compressed air ERROR 1 No change to process variable Check process and, if required, switch on pump or open the shut-off valve. Check process sensor. Table 64: Error messages P.TUNE, Type 8693 50.1.5. error messages on field bus devices...
Page 221: Other.malfunctions
Type 8692, 8693 Maintenance and troubleshooting On.PrOFIBuS-DP: Display Device.status Explanation Troubleshooting • Bus connection including plug assignment correct. BUS offline Device is not connected to the offline is displayed approx. every • Check power supply and 3 seconds bus connection of the other nodes.
Page 222 Type 8692, 8693 Maintenance and troubleshooting english...
Page 223 Type 8692, 8693 demontage able of ConTenTs 51.. DISASSEMBLy....................................222 51.1.. Safety.instructions................................222 51.2.. Disassembly.the.positioner............................222 english...
Page 224 Type 8692, 8693 Demontage 51. disassemBly 51.1. safety instructions danGer! risk.of.injury.from.high.pressure! • Before dismounting pneumatic lines and valves, turn off the pressure and vent the lines. risk.of.electric.shock! • Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation! •...
Page 225 Type 8692, 8693 Demontage 2. Electrical connection danGer! risk.of.electric.shock! • Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation! • Observe applicable accident prevention and safety regulations for electrical equipment! Circular plug-in connector: →...
Page 226 Type 8692, 8693 Demontage english...
Page 227 Type 8692. 8693 packaging, storage and disposal able of ConTenTs 52.. PACKAGInG.AnD.TrAnSPOrT............................. 226 53.. STOrAGE......................................226 DISPOSAL......................................226 54.. english...
Page 228 Type 8692, 8693 Packaging, storage and disposal 52. pacKaging and TranspOrT note! Transport.damages! Inadequately protected equipment may be damaged during transport. • During transportation protect the device against wet and dirt in shock-resistant packaging. • Avoid the effects of heat and cold which could result in temperatures above or below the permitted storage temperature.
Page 229 Type 8692, 8693 accessories able of ConTenTs 55.. ACCESSOrIES....................................228 english...
Page 230 Type 8692, 8693 Accessories 55. accessOries Designation Order.no. Connection cable M12 x 1, 8-pole, 2 m assembled cable 919 061 Connection cable M12 x1, 4-pole, 5 m assembled cable 918 038 Silencer G1/8 780 779 Silencer, push-in connector 902 662 Table 68: Accessories english...
Page 231 Type 8692, 8693 General rules (appendix) able of ConTenTs 56.. SELECTIOn.CrITErIA.FOr.COnTInuOuS.VALVES....................230 57.. PrOPErTIES.OF.PID.COnTrOLLErS..........................232 57.1.. P.portion....................................232 57.2.. I.portion....................................233 57.3.. D.portion....................................234 57.4.. Superposition.of.P,.I.and.D.portions........................235 57.5.. Implemented.PID.controller............................236 57.5.1. D portion with delay ..........................236 57.5.2.
Page 232 Type 8692,8693 General Rules (Appendix) 56. selecTiOn criTeria fOr cOnTinuOus valves The following criteria are crucial for optimum control behaviour and to ensure that the required maximum flow is reached: • the correct selection of the flow coefficient which is defined primarily by the nominal width of the valve; •...
Page 233 Type 8692,8693 General Rules (Appendix) The k value of the continuous valve should have at least the value which is calculated according to equation (1) or (2) which is appropriate to the application, however it should never be far above the calculated value. The rule of thumb "slightly higher is never harmful"...
Page 234: Properties.of.pid.controllers
Type 8692,8693 General Rules (Appendix) 57. prOperTies Of pid cOnTrOllers A PID controller has a proportional, an integral and a differential portion (P, I and D portion). 57.1. p portion Function: ⋅ 0,42 Kp is the proportional coefficient (amplification factor). It is the ratio of the adjusting range ∆Y to the proportional range ∆Xd.
Page 235: I.portion
Type 8692,8693 General Rules (Appendix) 57.2. i portion Function: ∫ Ti is the integral action time or actuating time. It is the time which passes until the actuating variable has run through the whole adjustment range. Characteristic.and.step.response.of.the.I.portion.of.a.PID.controller Ymax Ymin Characteristic Step response Figure 133: Characteristic and step response of the I portion of a PID controller Properties...
Page 236: D.portion
Type 8692,8693 General Rules (Appendix) 57.3. d portion Function: ⋅ Kd is the derivative action coeffficient. The larger Kd is, the greater the D-effect is. Characteristic.and.step.response.of.the.I.portion.of.a.PID.controller Step response Ramp response Figure 134: Characteristic and step response of the D portion of a PID controller Properties A controller with a D portion responds to changes in the control variable and may therefore reduce any control dif- ferences more quickly.
Page 237: Superposition.of.p,.I.and.d.portions
Type 8692,8693 General Rules (Appendix) 57.4. superposition of p, i and d portions Function: ∫ ⋅ Where Kp · Ti = Tn and Kd/Kp = Tv the function of the pid controller is calculated according to the following equation: ∫ ⋅ Proportional coefficient / amplification factor Reset time (Time which is required to obtain an equally large change in the actuating variable by the I portion as occurs with the P portion) Derivative time...
Page 238: Implemented.pid.controller
Type 8692,8693 General Rules (Appendix) 57.5. implemented pid controller 57.5.1. d portion with delay In the process controller of the positioner the D portion is implemented with a delay T. Function: ⋅ ⋅ Superposition.of.P,.I.and.DT.Portions Figure 136: Characteristic of superposition of P, I and DT Portions english...
Page 239 Type 8692,8693 General Rules (Appendix) 57.5.2. function of the real pid controller ∫ ⋅ (10) Superposition.of.P,.I.and.DT.portions Kp⋅Xd Figure 137: Characteristic of step response of the real PID controller english...
Page 240: Adjustment.rules.for.pid.controllers
Type 8692,8693 General Rules (Appendix) 58. adjusTmenT rules fOr pid cOnTrOllers The regulatory literature includes a series of adjustment rules which can be used in experimental ways to determine a favourable setting for the controller parameters. To avoid incorrect settings, always observe the conditions under which the particular adjustment rules have been drawn up.
Page 241 Type 8692,8693 General Rules (Appendix) The controller parameters can then be calculated from K and T according to the following table. krit krit Adjustment.of.the.parameters.according.to.ziegler.and.nichols Controller.type Adjustment.of.the.parameters P controller Kp = 0.5 K krit PI controller Kp = 0.45 K Tn = 0.85 T krit krit PID controller...
Page 242: Adjustment.rules.according.to.chien,.Hrones.and.reswick
Type 8692,8693 General Rules (Appendix) 58.2. adjustment rules according to chien, hrones and reswick (actuating variable jump method) With this method the controller parameters are adjusted on the basis of the transient behaviour of the controlled system. An actuating variable jump of 100 % is output. The times Tu and Tg are derived from the progress of the actual value of the control variable.
Page 243 Type 8692,8693 General Rules (Appendix) Adjustment.of.the.parameters.according.to.Chien,.hrones.and.reswick Adjustment of the parameters Controller type for aperiodic control process for control process (0 % overshoot) with 20 % overshoot Reference Malfunction Reference Malfunction ⋅ ⋅ ⋅ ⋅ P controller ⋅ ⋅ ⋅ ⋅ ⋅ ⋅...
Page 244 Type 8692,8693 General Rules (Appendix) english...
Page 245 Type 8692, 8693 operating structure of the positioner (appendix) able of ConTenTs 59.. OPErATInG.STruCTurE................................244 english...
Page 246 Type 8692, 8693 Operating structure of the positioner (appendix) 59. OperaTing sTrucTure ACTUATOR SINGLE DOUBLE INPUT 4-20 mA 0-20 mA 0-10 V 0- 5 V BUS.COMM Address Address: BAUDRATE 125 kBd 250 kBd 500 kBd BUS FAIL SafePos off SafePos on BUS PDI Position Process value Setpoint...
Page 247 Type 8692, 8693 Operating structure of the positioner (appendix) P.Q‘LIN Q.LIN#0 CMD=0% Q.LIN#1 CMD=10%... Q.LIN READY P.TUNE starting process tune TUNE READY linear ADD.FUNCTION CHARACT GP 1:25 GP 1:33 GP 1:50 GP 25:1 GP 33:1 GP 50:1 FREE y 0 ->: 0,0% y 0 ->: 0,0% y 5 ->:...
Page 248 Type 8692, 8693 Operating structure of the positioner (appendix) X.TIME Open Open Close Close X.CONTROL DBND DBND KXopn 0001 KXopn KXcls KXcls 0001 P.CONTROL PARAMETER DBND DBND 1.00 1.00 999.9 999.9 0.0% 0.0% FILTER FILTER PV INPUT SETUP 4-20 mA Frequenz PT 100 PV SCALE PVmin 0.0 bar PVmin...
Page 249 Type 8692, 8693 Operating structure of the positioner (appendix) SP SCALE SPmin 0.0 bar SPmin SPmax 100.0 bar SPmax 100.0 P.CO INIT bumpless standard SECURITY Access Code CODE CODE MAIN MANU/AUTO ADDFUNCT X.TUNE P.Q‘LIN Safepos Safepos 0% Safepos SIG.ERROR SP/CMD Input ERROR off ERROR on SAFEPOS SafePos off...
Page 250 Type 8692, 8693 Operating structure of the positioner (appendix) BINARY-IN SAFEPOS MANU/AUTO BIN.IN TYPE normally open normally closed OUTPUT OUT ANALOG Out POS Out CMD Out PV Out SP OUT type 4 - 20 mA 0 - 20 mA 0 - 10 V 0 - 5 V OUT BIN1 OUT DEV.X...
Page 251 Type 8692, 8693 Operating structure of the positioner (appendix) OUT BIN2 OUT DEV.X OUT POS OUT Safepos OUT ERRSP/CMD OUT ERR OUT remote Lim. DEV.X 1.0% Lim. DEV.X: 1.0 Lim. POS 0% Lim. POS: normally open OUT BIN 2 type normally closed CAL.
Page 252 Type 8692, 8693 Operating structure of the positioner (appendix) SER. I\O BAUD-RATE 1200 2400 4800 9600 19200 38400 I / O - MODE RS232-HART NONE par.,1Stop EVEN par.,1Stop ODD par.,1Stop NONE par.,2Stop EVEN par.,2Stop ODD par.,2Stop Burst EXTRAS DISPLAY normal invers SERVICE SIMULATION Figure 146: Operating structure english...
Page 253 Type 8692, 8693 tables for customer-specific settings (appendix) able of ConTenTs 60.. SETTInGS.OF.ThE.FrEELy.PrOGrAMMABLE.ChArACTErISTIC.. TyPE.8692.AnD.TyPE.8693..............................252 SET.PArAMETErS.OF.ThE.PrOCESS.COnTrOLLEr.TyPE.8693..............253 61.. english...
Page 254 Type 8692, 8693 Tables for customer-specific settings (appendix) 60. seTTings Of The freely prOgrammaBle characTerisTic Type 8692 and Type 8693 node valve stroke [%] (position set-point datum: datum: datum: datum: value as %) Table 71: Settings of the freely programmable characteristic english...
Page 255 Type 8692, 8693 Tables for customer-specific settings (appendix) 61. seT parameTers Of The prOcess cOnTrOller Type 8693 datum: datum: datum: datum: dBnd pvmin pvmax spmin spmax unit k-factor filter Table 72: Set parameters of the process controller Type 8693 english...
Page 256 Type 8692, 8693 Tables for customer-specific settings (appendix) english...
Page 257 Type 8692, 8693 mastercode (appendix) able of ConTenTs 62.. MASTErCODE....................................256 english...
Page 258 Type 8692, 8693 Mastercode (Appendix) 62. masTercOde Mastercode 3108 english...

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