Related Manuals for DURAVANT QC Conveyors AS80
Summary of Contents for DURAVANT QC Conveyors AS80
-
Page 1: Table Of Contents
AS80 CONVEYOR MANUAL Installation & Maintenance CONTENTS Spare Parts List Warnings Tools 4057 Clough Woods Drive Installation Batavia, OH 45103 USA Drive Packages +1 (513) 753–6000 Maintenance qcconveyors.com Troubleshooting Exploded Views Warranty Information Service Record... -
Page 2: Spare Parts List
Spare Parts List CONVEYOR INFORMATION To order parts, please visit qcconveyors.com/serial or call us Conveyor Spare Parts Drawing Page at +1 (513) 753 – 6000 Belts Drive Assembly Tail Assembly Underside Idlers Locating the Serial Number 2 | Conveyor Information AS80 Manual... -
Page 3: Warnings
Warnings TOOLS & WARNINGS CAUTION CAUTION CAUTION CAUTION When used improperly, the con- Lock out power before servicing Do not use with the guards removed. Read this manual before operating. the conveyor. veyor rollers can pinch or maim. DANGER WARNING WARNING WARNING Climbing, sitting, walking, or... -
Page 4: Installation
Check Your Shipment � INSTALLATION Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for component damage which may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any damage that may have occurred during shipment. - Page 5 Mounting Aluminum Stands to Conveyor � STAND INSTALLATION Stands should be placed as close to the conveyor's ends as possible (about 1.5" inches away from end components and tensioning blocks). The standard, maximum distance between stands is 6', however there are a few exceptions to this rule. Loosen, but do not remove Adjust the location of each Place conveyor on stand...
- Page 6 Stand Height Adjustment � STAND INSTALLATION Loosen but do not remove Looen but do not remove Adjust bracket to achieve Tighten four cap screws safety bolt. four cap screws holding desired height. This may holding bracket to frame bracket to frame legs. require aditional help to lift legs.
- Page 7 Installing Cross Ties � STAND INSTALLATION For applications using a single cross tie, the cross tie should be installed between the cross bars of the stands using the steps below. For applications using two cross ties, the cross ties should be installed between the uprights of the stands. The installation process is the same for each.
- Page 8 Preparing T-Slot IDLER / MOUNT INSTALLATION � Insert drop in t-nuts into frame at each needed location. Exact location can be adjusted later. Underside Idler Install � Align holes in idler bracket Insert two button head After ensuring belt is Tighten two button head to t-nuts.
- Page 9 Installing Fixed Side Rails SIDE / GUIDE INSTALLATION � Insert drop in t-nuts into Insert cap screws through Slide side rail into place Adjust location of mounts frame at each needed side rail mounts and into using t-slot on rail and along conveyor frame.
- Page 10 Installing Adjustable Guide Rails SIDE / GUIDE INSTALLATION � Insert drop in t-nuts into Insert cap screws through Insert adjustment rod Tighten bolt to secure rod frame at each needed mounting brackets and into through mount and insert in place. location.
-
Page 11: Drive Packages
Side Drive Mounting Package � INSTALLATION Conveyor may tip after motor is installed if feet are not properly lagged to floor, or if outriggers are not installed. � QC Conveyors recommends that all wiring be completed by a certified electrician to ensure correct installation. Refer to documentation contained in the motor’s box for instructions on electrical connections. - Page 12 Top & Bottom Drive Mounting Packages DRIVE PACKAGES � The Drive Package will ship separate from the conveyor. For Heavy Duty Drives, the motor is always shipped in its own box; the right angle speed reducer will be attached to the drive mounting package and the motor will need to be attached to it. Align mounting package Tighten three cap screws Remove three screws...
- Page 13 Top & Bottom Drive Mounting Packages DRIVE PACKAGES � Tighten three cap Replace cover over belt Insert three screws Tighten three screws in screws securing sprock- and sprockets. through cover. cover to secure in place. et and motor into place. For heavy duty drive package installation, proceed to next page.
- Page 14 Heavy Duty Drive Intstallation DRIVE PACKAGES � The Drive Package will ship separate from the conveyor. For Heavy Duty Drives, the motor is always shipped in its own box; the right angle speed reducer will be attached to the drive mounting package. To install mounting bracket, see Top & Bottom Mounting Packages section of this manual.
-
Page 15: Maintenance
Belt Tracking & Tension MAINTENANCE � Tail End is tracked when belt can make a full revolution without contacting either side of frame. (Preferred method) Rotate adjustment screw to Let conveyor make several move tail pulley on side that rotations to ensure belt is is riding too close. - Page 16 Belt Removal MAINTENANCE � Run tensioning screw in on Remove twist nut on both Using a box wrench rotate Remove mounts on one both sides of tail pulley to sides of tail assembly. tail pulley up into the side of conveyor using relieve tension on belt.
- Page 17 Drive Pulley Assembly & Bearing Replacement MAINTENANCE � Remove belt and drive package. (Follow steps for your drive package in Drive Package section of this manual in reverse order) (Follow belt removal steps in the Belt Removal section of this manual. Loosen, but do not remove, Slide entire drive pulley Loosen set screws at both...
- Page 18 Tail Pulley Replacement MAINTENANCE � Run tensioning screw in on Remove twist nut on both Using a box wrench rotate Remove tail pulley from both sides of tail pulley to sides of tail assembly. tail pulley up into the slots. relieve tension on belt.
-
Page 19: Troubleshooting
Belt Care & Cleaning / Troubleshooting MAINTENANCE � Inspect belt for any fraying Spray proper cleaning Wipe belt with rag. Cycle conveyor to reveal or tears and replace if solution on clean rag. opposite side of belt. needed. Repeat steps 2 - 5 until entire belt is clean. �... - Page 20 Troubleshooting MAINTENANCE Symptom Possible Cause Corrective Action Accumulation or belt wear Refer to Belt Tracking section of this manual (page 15) � Improper tension Refer to Belt Tensioning section of this manual (page 15) Belt will not track at drive end Belt is being attacked by chemicals or excessive heat Contact factory to discuss belt application Belt life has expired...
-
Page 21: Exploded Views
AS80 Automation Series Conveyor EXPLODED VIEWS Part # Description 1A0178A__L DRIVE ASSEMBLY AS80 __"W LH 1A0178A__R DRIVE ASSEMBLY AS80 __"W RH 1A0177A__-ASY PULLEY ASSEMBLY AS80 TAIL __"W 1A0176A__ TAIL ASSEMBLY AS80 FLIP UP __"W 1A0174A-__-___.__ AS80 FRAME ASSEMBLY __"W ___.__"L AE8-___-___-_A_ BELT _A_ __"W __"L STANDARD AE8-___-___-_V_... - Page 22 AS80 Drive Assembly EXPLODED VIEWS Part # Description 1D0565A06 PULLEY AS80 DRIVE SOLID 6"W 1D0566A__ PULLEY AS80 DRIVE WELDED __"W (12" - 36") 125-0078-011 KEY STD 3/16" SQ X 1 3/16"L 1D0529A01-ASY BEARING HOUSING ASY, AS80 DRIVE LH 1D0529A02-ASY BEARING HOUSING ASY, AS80 DRIVE RH 1D0529A01 DRIVE BEARING HOUSING LH 1D0529A02...
- Page 23 AS80 Tail Assembly EXPLODED VIEWS Part # Description 1D0523A FLIP PLATE AS80 TAIL 1D052201 FLIP BASE AS80 TAIL LH 1D052202 FLIP BASE AS80 TAIL RH 1D0363A____ EXTRUSION 1" X 2" X ____mmL 1D0525A__ SLIDER PLATE AS80 TAIL __"W 1D0609A GAP GUARD AS80 TAIL 1D0546A SCREW THUMB M6X1.0X12MM 1D0225A...
- Page 24 AS80 Underside Idler Assembly EXPLODED VIEWS Part # Description 1A0182A IDLER PAIR SUBASSEMBLY BHCS-M05X080X012-ZP SCREW BUTTON HEAD CAP M5 X 0.8 X 12 LG ZP BHCS-M06X100X010-ZP SCREW BUTTON HEAD CAP M6 X 1.0 X 10 LG ZP 1D0584A PLATE IDLER OUTER AS80 1D0030A0001 NUT DROP IN T W/ BALL BEARING PHCS-M05X080X016-ZP-ST...
-
Page 25: Warranty Information
Warranty Information WARRANTY & POLICIES QC Conveyors warrants that our conveyors are free from defects in materials and workmanship and fit for the ordinary purposes for which such goods are used, under normal installation, use and service for ten (10) years* from date of purchase or 21,000 hours* of running use, whichever is sooner. QC Conveyors will replace any defective part within the warranty period, without charge, provided: The Purchaser gives QC Conveyors prompt written notice of the defect, including the date of purchase and original purchase order number. - Page 26 Prior to Shipping — Order Cancellation / Order Revision Policy WARRANTY & POLICIES If it becomes necessary to cancel or revise an order prior to the order being shipped, QC Conveyors reserves the right to evaluate each order independently prior to authorizing cancellation/revision;...
- Page 27 qcconveyors.com/serial Manuals, Videos, Replacement Parts Register today to double your warranty to 10 Years QC Conveyors come standard with a 5 Year manufacturer’s warranty, but if you register online we’ll double that to 10 Years, giving you the longest warranty in the conveyor industry.
-
Page 28: Service Record
Service Record DATE OF INSTALLATION SERIAL NUMBER Date Service Performed 28 | Service Record AS80 Manual...
Need help?
Do you have a question about the QC Conveyors AS80 and is the answer not in the manual?
Questions and answers