Page 1: Table Of Contents
HC200 Conveyors Installation & Maintenance Instructions Contents Warnings Tools Installation Maintenance QC Conveyors Recomended Spare Parts 4057 Clough Woods Dr. Troubleshooting Batavia, OH 45103 USA Exploded Views Warranty Information +1 (513) 753-6000 qcconveyors.com Service Record...
Page 2: Warnings
Warnings When used improperly, Lock out power before ser- Do not use with guards Read this manual before conveyor rollers can pinch vicing conveyor removed operating or maim Any modifications will nullify BISSC Certification DANGER WARNING WARNING WARNING HC200 Conveyors | Installation & Maintenance Instructions...
Page 3: Tools
Tools u Required Tools Metric Wrenches (two Flat Head Screwdriver 10" Adjustable Wrench Bubble level 10mm’s, 6mm, 13mm) Metric allen wrench set (3mm & Torque wrench with flat head 2.5mm) socket (Range 2- 8 Nm) u Optional Tools QC Conveyors bearing re- Ream ø...
Page 4: Installation
Installation u Check Your Shipment Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for component damage which may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any dam- age that may have occurred during shipment.
Page 5 Stand / Mount Installation u Stainless Steel Stands with Leveling Feet Loosen (do not remove) Place mounting clamps Tighten screws. Place mounting clamps screws on stand mount- with three screws as with two screws near ing clamps. close to ends of conveyor middle of conveyor frame.
Page 6 u Adjusting Leveling Feet Use a large adjustable Rotate the welded nut Retighten hex nut to Check with bubble level wrench to loosen hex until desired height is secure it in position. along length of conveyor nut. achieved. to ensure conveyor is level. Check with bubble level along width of conveyor to ensure conveyor is level.
Page 7 Side / Guide Installation u Installing Fixed Side Rails Slide side rail onto spac- Insert pins through holes ers in frame. at each end of side, through brackets and into frame. Finalizing Installation u Checking Belt for Neutral Check neutral mark in Belt should be run, between belt and bear- and allowed to make sev-...
Page 8: Maintenance
Maintenance Care and Cleaning u General Recommended Cleaning Steps Lock out power per your Clear conveyor of any Pre-rinse conveyor. Scrub conveyor with your facility’s procedure and large particles. (Wipe facility’s specified clean- remove belt, tail end and drive with cloth or scrape with ing solution.
Page 9 u Tail End Removal For Cleaning u Tail End Replacement After Cleaning Remove pins holding tail Slide tail assembly out Slide tail pulley assembly Re-insert both pins hold- assembly to frame. of frame. into frame. ing tail pulley to frame. u Drive End Removal For Cleaning u Drive End Replacement After Cleaning >...
Page 10 Belt Tracking > For best results, make adjustments to only one side. u Belt Tracking at Tail End Pull both pins in tail as- Flip tail assembly into While holding a 10mm Lower tail assembly back sembly. disengaged position. wrench on nut under into engaged position.
Page 11 Belt Change u Removal of Existing Belt Pull both pins from bear- Flip tail assembly into Remove pins in stand Flip angle brace down. ing housing in tail assem- disengaged position. bracket at angle brace bly. (One in each side) on opposite side of drive.
Page 12 u Installation of New Belt Slide new belt onto Flip stand brackets back Insert pins through flip- Insert pins into side of conveyor. (Ensure belt up to engage brackets up stand brackets and stand bracket on legs. is clear of all idler pulleys, on frame.
Page 13 Belt Tensioning u Belt Tension at Tail End Check neutral position (page 7) before adding or removing tension. Remove pins from both Lift tail into disengaged While holding a 10mm Flip tail back down into bearing housings at tail position. wrench on nut under the engaged position.
Page 14 Bearing & Pulley Replacement u Drive Pulley & Bearing Assembly Replacement > It is recommended that the belt be removed. (Follow steps for correct belt in belt change section of this manual) > Drive package will need to be removed. Remove pin from bearing Slide drive pulley assem- Loosen clamping screws...
Page 15 u Tail Pulley & Bearing Assembly Replacement > It is recommended that the belt be removed. (Follow steps for correct belt in belt change section of this manual) Remove pins holding tail Slide tail assembly out Loosen clamping screws Loosen both hex head assembly to frame.
Page 16 u Tail Pulley & Bearing Assembly Replacement (continued) Ensure v-guide in Tighten clamping Re-insert both pins frame is aligned with screws in both bear- holding tail pulley to v-guide in pulley. ing housings. (2.5 Nm - 22 frame. in/lbs.) > Re-install belt.
Page 17: Troubleshooting
Troubleshooting Symptom Possible Cause Corrective Action Belt is slipping or stops under load Demand is more than the conveyor is rated for Verify conveyor capacity Lubrication between drive pulley and belt Clean bottom of belt and drive pulley Belt does not move without load Timing belt under drive guard is not connected or has Verify engagement of timing belt or coupling under drive guard stretched / drive couplings are not connected...
Page 18: Exploded Views
Exploded Views / BoM’s u HC200 Conveyor Description Part # ASSY IDLER HE1-2505-00 ASSY TAIL FLIP UP HEA-2500-WW ASSY DRIVER LEFT HAND OUTPUT HEA-2502-WW ASSY DRIVER RIGHT HAND OUTPUT HEA-2504-WW ASSY SLIDER BED FRAME HEA-2511-WW-LLL.LL ASSY SLIDER BED FRAME DRIVE END HEA-2521-WW-LLL.LL ASSY SLIDER BED FRAME TAIL END HEA-2522-WW-LLL.LL...
Page 19 u HC200 Conveyor With Side Rail Hardware Description Part # ASSY IDLER HE1-2505-00 ASSY TAIL FLIP UP HEA-2500-WW ASSY DRIVER LEFT HAND OUTPUT HEA-2502-WW ASSY DRIVER RIGHT HAND OUTPUT HEA-2504-WW ASSY SLIDER BED FRAME WITH RAIL HARDWARE HEA-2530-WW-LLL.LL ASSY SLIDER BED FRAME DRIVE END WITH RAIL HARDWARE HEA-2531-WW-LLL.LL ASSY SLIDER BED FRAME TAIL END WITH RAIL HARDWARE HEA-2532-WW-LLL.LL...
Page 20 u Slider Bed Frame With and Without Side Rail Holes Description Part # FLANGED MOUNTING SPACER HE1-2038-00 MOUNT DRIVE END HEA-2001-00 COVER TENSION WINDOW HEA-2013-00 ACORN NUT STAINLESS STEEL M6 HEA-2014-00 FRAME SLIDER BED DRIVE EXTENSION W/SIDE RAIL HOLES HEA-2080-WW-LLL.LL SCREW HEX HEAD CAP M6 X 1 X 8 SS HHCS-M06X100X008-SS SCREW HEX HEAD CAP M6 X 1 X 10 SS...
Page 21 u Drive End Slider Bed Frame With and Without Side Rail Holes for Extended Frames Description Part # FLANGED MOUNTING SPACER HE1-2038-00 MOUNT DRIVE END HEA-2001-00 ACORN NUT STAINLESS STEEL M6 HEA-2014-00 FRAME SLIDER BED DRIVE EXTENSION W/SIDE RAIL HOLES HEA-2081-WW-LLL.LL SCREW HEX HEAD CAP M6 X 1 X 8 SS HHCS-M06X100X008-SS...
Page 22 u Tail End Slider Bed Frame With and Without Side Rail Holes for Extended Frames Description Part # TIE BAR EXTENDED FRAME HE1-2027-00 FLANGED MOUNTING SPACER HE1-2038-00 COVER TENSION WINDOW HEA-2013-00 ACORN NUT STAINLESS STEEL M6 HEA-2014-00 FRAME SLIDER BED TAIL EXTENSION W/SIDE RAIL HOLES HEA-2082-WW-LLL.LL SCREW HEX HEAD CAP M6 X 1 X 10 SS HHCS-M06X100X010-SS...
Page 23 u Left Hand Driver Output TIGHTEN TO 2.5 Nm (22 IN-LBS) Description Part # NYLON LANYARD 310112-264421-LAYRD BEARING TAIL STAINLESS STEEL HEA-0010-00 BEARING HOUSING DRIVE LH HEA-0090-LH BEARING HOUSING DRIVE RH HEA-0090-RH PULLEY - DRIVER HEA-0140-WW DRIVER CENTER ALIGNMENT BLOCK HEA-2000-00 SPACER - DRIVER HEA-2003-WW...
Page 24 u Right Hand Driver Output TIGHTEN TO 2.5 Nm (22 IN-LBS) Description Part # NYLON LANYARD 310112-264421-LAYRD BEARING TAIL STAINLESS STEEL HEA-0010-00 BEARING HOUSING DRIVE LH HEA-0090-LH BEARING HOUSING DRIVE RH HEA-0090-RH PULLEY - DRIVER HEA-0140-WW DRIVER CENTER ALIGNMENT BLOCK HEA-2000-00 SPACER - DRIVER HEA-2003-WW...
Page 25 u Flip Up Tail TIGHTEN TO 2.5 Nm (22 IN-LBS) Description Part # NYLON LANYARD 310112-264421-LAYRD BEARING HOUSING TAIL LH HEA-0092-LH BEARING HOUSING TAIL RH HEA-0092-RH TAIL SPACER HEA-0139-WW SCREW SHOULDER 8 DIA X 20 SLOTTED M6 HEA-2004-00 SCREW SHOULDER 6 DIA X 4 SLOTTED M5 HEA-2005-00 BUSHING FLANGED NYLON HEA-2006-00...
Page 26 u Underside Idler Description Part # IDLER MOUNT - OUTER JAW HE1-2044-00 IDLER MOUNT - INNER JAW HE1-2045-00 IDLER MOUNT - SPACER HE1-2046-00 ACORN NUT STAINLESS STEEL M6 HEA-2014-00 IDLER - ROLLER HEA-2047-00 SCREW SHOULDER 8 DIA X 16 SLOTTED M6 HEA-2048-00 SCREW HEX HEAD CAP M6 X 1 X 16 SS HHCS-M06X100X016-SS...
Page 27 u Drive Pulley and Tail Pulley Part Not Sold Separately Description Part # BEARING TAIL STAINLESS STEEL HEA-0010-00 PULLEY - DRIVER HEA-0140-WW KEY 4MM SQ X 15MM SS HEA-2026-00 PULLEY - TAIL HEA-0113-WW HC200 Conveyors | Installation & Maintenance Instructions...
Page 28: Warranty Information
Warranty Information WARRANTY & POLICIES QC Conveyors warrants that our conveyors are free from defects in materials and workmanship and fit for the ordinary purposes for which such goods are used, under normal instal- lation, use and service for ten (10) years* from date of purchase or 21,000 hours* of running use, whichever is sooner. QC Conveyors will replace any defective part within the warranty period, without charge, provided: The Purchaser gives QC Conveyors prompt written notice of the defect, including the date of purchase and original purchase order number.
Page 29 Prior to Shipping — Order Cancellation/Order Revision Policy WARRANTY & POLICIES If it becomes necessary to cancel or revise an order prior to the order being shipped, QC Conveyors reserves the right to evaluate each order independently prior to authorizing cancel- lation/revision;...
Page 30 qcconveyors.com/serial Manuals, Videos, Replacement Parts Register today to double your warranty to 10 Years QC Conveyors come standard with a 5 Year manufacturer’s warranty, but if you register online we’ll double that to 10 Years, giving you the longest warranty in the conveyor industry.
Page 31: Service Record
Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ MAN-HC-EX-1605 HC200 Conveyors | Installation & Maintenance Instructions...
Page 32 Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ HC200 Conveyors | Installation & Maintenance Instructions MAN-HC200-EX-1902...

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