Related Manuals for Wacker Neuson BH
Summary of Contents for Wacker Neuson BH
- Page 1 Operator’s Manual Breaker Machine Type BH19, BH40 Material Number 5100056183 5100056183 Version Date 10/2022 Language [en-US]...
- Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu- tion. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifi- cations for further technical development at any time without any claim to changes to machines already delivered.
- Page 3 California Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro- ductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduc- tive harm.
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Page 4: Table Of Contents
Tests before commissioning ...................... 28 Putting into operation for the first time .................... 28 Inserting and removing tools ...................... 29 Setting the machine ........................ 30 Putting into operation ........................ 30 Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... - Page 5 14.1 General instructions ........................ 45 14.2 Noise and vibration data ......................... 45 14.3 BH19 ............................... 45 14.4 BH40 ............................... 46 14.5 Combustion engine ......................... 47 14.6 Conversion table .......................... 48 [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual...
- Page 6 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BH19 Product type Demolition breaker Function of product Breaking up materials...
- Page 7 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BH40 Product type Demolition breaker Function of product Breaking up materials...
- Page 8 SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN ISO 11148-4:2012 EN 55012:2007 + A1:2009 Person responsible for technical documents Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford ST18 0DG (GB) Reichertshofen (DE), 30.09.2022...
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Page 9: Foreword
Explanation of symbols Symbol Explanation 1., 2., 3… Indicates an activity. The sequence of the steps must be observed. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 10: Accident Prevention Regulations
Contact person Depending on the country, the contact person is a service partner, a sub- sidiary or a dealer. • On the Internet at http://www.wackerneuson.com. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... -
Page 11: Limitation Of Liability 3.5
Group - Type Material number (Mat. no.) BH19 27x80 5100048663 BH40 27x80 5100047309 BH40rs 27x80 5100048665 Accessories consisting of: Accessories must be ordered sepa- rately. • Chisel program Transport trolley [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 12: Usage
• Operation contrary to the notes and safety instructions contained in the operator’s manual attached to the machine. • Structural changes. • Clamping in holders. • Operation in horizontal position. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... -
Page 13: Safety
Failure to follow these instructions may result in electric shock, fire and/or serious injury, and damage to the machine and/or other ob- jects. Keep safety instructions and information for the future. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 14: Structual Changes
The op- erator’s manual must be supplemented by further instructions for compli- ance with operational, official, national or generally applicable safety guidelines. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... -
Page 15: Obligations Of The Operator 5.5
The safety instructions in this chapter contain the "General safety instruc- tions", which must be listed in the operator’s manual in accordance with the applicable standards. It may contain instructions which are not rele- vant for this machine. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... - Page 16 Risk of hearing damage if the country-specific noise limit is ex- ceeded! Working with the machine without hearing protection can lead to hearing damage in the long-term. ► Wear ear protectors. ► Work attentively and cautiously when using hearing protection. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]...
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Page 17: Safety Features 5.8
These are barriers (separating protective de- vices) or other technical measures that serve to avert or reduce hazards. Burn protection 1 protects the operator from radiating heat. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 18: Maintenance
• Dispose of discharged or spilled vehicle fuel in accordance with appli- cable environmental regulations. • If vehicle fluids leak from the machine, stop operating the machine and have it repaired immediately by a service partner. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... - Page 19 • The engine surface and exhaust system can become very hot after only a short time. Hazard of burning! • Do not use jump start sprays. These can cause misfiring and engine damage. Fire hazard! • Smoking prohibited! [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual...
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Page 20: Description Of The Machine
Safety labels contain important information to protect the operator. ► Keep all safety, warning and operating instructions on the machine in a clearly legible condition. ► Replace missing or damaged labels and signs immediately. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... - Page 21 • Read the operator’s manual. Off push button. Warning that spring is under tension! • Cover hood may only be opened by trained maintenance personnel. Risk of burns! Warning of hot surface. Type label. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual...
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Page 22: Components
Description of the Machine 6.2 Components Guaranteed sound power level. Components Engine Filler cap Carburetor Air filter Operating hour meter (optional) Guide cylinder with tool holder Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... -
Page 23: Control Elements 6.3
Description of the Machine Control elements 6.3 Control elements Fuel cock Fuel pump Starting handle Throttle grip Auxiliary handle Handle Choke Off push button [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 24: Transportation
Prerequisites and preparations • Switch off the engine and let it cool down. • Remove tool. • Drain the fuel see Maintenance on page 35 and empty the carbure- tor. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... -
Page 25: Lifting The Machine 7.3
Use anti-slip mats to secure the load. Lash the machine to the transport vehicle as shown. Attach tension belts stretched over the machine. ð The machine is secured against unrolling, slipping and tipping over. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 26: Commissioning
Danger of burns from hot tools and guide cylinder! ► Use protective gloves. CAUTION Danger of slipping or falling! When working on demolition edges, slipping or falling can lead to injuries. ► Ensure a safe footing. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... - Page 27 ► The tool must be sharp enough to avoid ricochets and increased vi- bration. ► The tool must be suitable for the intended purpose. ► Do not use the tool (e.g. chisel) as a hand tool. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual...
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Page 28: Tests Before Commissioning
• Check air filter. • Check reversing starter. Putting into operation for the first time 8.3.1 Making the machine functional ▪ Plug the spark plug connector 1 onto the spark plug 2. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... -
Page 29: Inserting And Removing Tools 8.4
ð Locking is carried out correctly if the tool is axially movable and can no longer be pulled out. ð Tool is in use. ▪ Operate the machine only with the tool properly locked in place. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 30: Setting The Machine
Place the machine upright and hold it with one hand. Open the fuel cock 1. Press the bellows of the fuel pump 2 about ten times, until the bel- lows is completely filled with fuel. Close choke 3. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... - Page 31 Engine damage due to improper handling! Improper handling can lead to engine damage. ► Do not pull out starting handle as far as it will go. ► Let the starting handle retract slowly. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual...
- Page 32 Pull starter handle 1 gently until you feel resistance, then pull hard. Slowly return the starting handle. When the first engine ignition can be heard, open choke 3. Release throttle grip (idle position). Warm up the engine. ð Engine runs. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]...
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Page 33: Operation
• The operator's designated location is behind the machine. • Slightly press the handles so you can feel the suspension of the ma- chine and not the lower stop. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 34: Processing Material
Close fuel cock 2. Place the machine on the back of the hood so it cannot tip over, fall down or slip. Let the engine cool down. Avoid contact with combustible materials. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... -
Page 35: Maintenance
• Check pipes for leaks. Check tool insertion and cutting – sharpen, ● forge or have replaced, if necessary. * Lubricate the machine. ● Clean spark plug. Change if necessary. ● [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 36: Maintenance Work
► Do not inhale fuel vapors. ► Avoid skin or eye contact with fuel. NOTICE Note on refilling fuel! ► Open the tank cap slowly so any excess pressure present can slowly escape. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... - Page 37 The air filter insert can be damaged when knocked out. ► Carefully knock out the air filter element. Remove air filter insert Remove dirt in the area of the air filter cover 1. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual...
- Page 38 Checking and changing the spark plug CAUTION Risk of burns! Contact with hot spark plug can cause burns. ► Only unscrew the spark plug when the engine has cooled down. ► Use protective gloves. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]...
- Page 39 Plug the spark plug connector onto the spark plug. 10.3.7 Checking the tool holder for wear NOTICE Note wear measurement of tool holder Only use a new tool to measure wear on the tool holder. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual...
- Page 40 Measure clearance B of the tool 200 mm A from the end of tool holder1. Move the tool back and forth. Clearance must not exceed 6 mm. If the clearance is greater than 6 mm, have the tool holder replaced. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]...
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Page 41: Troubleshooting
Clean or replace the air filter. Reverse starter defective. Starter rope is stuck. Have the starter rope changed.* Starter rope has broken off. * Have this work carried out by a service partner. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 42: Storage
Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollu- tants and makes it possible to recycle valuable raw materials. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... -
Page 43: Accessories
Injuries or material damage caused by the transport trolley falling over or rolling away when picking up the machine. ► Park the transport trolley on level ground. ► Secure the transport trolley against rolling away and tilting. ► Use protective gloves. [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... - Page 44 Attach the machine with the tool holder to the guide rod and place it on the suspension device 1 of the transport trolley. Insert tool into the tool holder 4. Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]...
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Page 45: Technical Data
EN ISO 28927-10. 14.3 BH19 Type BH19 27x80 Material number machine 5100048663 Material number engine 5100045178 Number of strokes [1/min] 1.650 Single stroke energy [J] Length (without tool) [mm] Width [mm] [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... - Page 46 Fuel consumption [l/h] Tank volume [l] Operating temperature range [°C] -10 - +40 -10 - +40 Storage temperature range [°C] -30 - +50 -30 - +50 Sound pressure level LpA [dB(A)] Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]...
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Page 47: Combustion Engine 14.5
Engine manufacturer Wacker Neuson Material number engine 5100045178 Engine type WM80c Combustion processes two-stroke Cooling Cylinder Cubic capacity [cm3] Fuel type Oil/gasoline mixture; oil/alkylate gasoline mixture Fuel mixing ratio 1:50 [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual... -
Page 48: Conversion Table
1 kg 2.2 lbs. 1 g 0.035 oz. Pressure 1 bar 14.5 psi 1 kg/cm² 14.22 lbs/in² Force/output 1 kN 224.81 lbf 1 kW 1.34 hp 1 PS 0.986 hp Torque 1 Nm 0.74 ft.lbs Speed 1 km/h 0.62 mph Operator’s Manual | BH | 5100056183 | 10/2022 | [en-US]... - Page 49 Technical Data Conversion table 14.6 Conversion table Acceleration 1 m/s² 3.28 ft./s² [en-US] | 10/2022 | 5100056183 | BH | Operator’s Manual...
- Page 52 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 EMail: service-LE@wackerneuson.com www.wackerneuson.com Material Number: 5100056183 Language: [en-US]...
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