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ANALOX Ax60+ User Manual

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Ax60+ Multi-Gas
User Manual
Commercial in Confidence
This Manual contains installation, operation & maintenance details for the Ax60+ multi-gas detector

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Summary of Contents for ANALOX Ax60+

  • Page 1 Ax60+ Multi-Gas User Manual Commercial in Confidence This Manual contains installation, operation & maintenance details for the Ax60+ multi-gas detector...

  • Page 3: Table Of Contents

    Sensor software settings ..............................58 14 Maintenance ........................59 14.1 Faults ......................................59 14.2 Calibration ....................................59 14.3 Cleaning ....................................59 Document ref: P0159-800-34 May 2024 Page 3 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 4 17 Ax60+ UK Declaration of Conformity ................. 70 18 Ax60+ Declaration of Conformity ................71 19 Ax60+ Data Output Module Declaration of Conformity .......... 72 Document ref: P0159-800-34 May 2024 Page 4 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 5: Safety Information

    Altitude should be set at point of installation, please refer to section 8.5 of P0159-803 Ax60+ service manual. Document ref: P0159-800-34 May 2024 Page 5 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 6: Informations De Sécurité

    Également mis à l’essai sont sirènes, lampes, fonctionnalité de stroboscope et que relais mettre sous tension et hors tension comme prévu. Document ref: P0159-800-34 May 2024 Page 6 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 7: Fonctionnement En Altitude

    L’altitude doit être réglée au point d’installation, reportez-vous à la section 8.5 du manuel d’entretien de l’Ax60+ P0159-803. Document ref: P0159-800-34 May 2024 Page 7 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 8: Signage Packs

    The following are some examples of the CO signage available in the signage packs, other signage packs for other gases are also available, signage packs will be available through Analox and if not available in your chosen language they can be created ready for purchase.
  • Page 9 UK English. Sensor locations and emergency telephone numbers must be added by the end user. Label 3: This label should be wall-mounted adjacent to the Central Display Document ref: P0159-800-34 May 2024 Page 9 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 10: Carbon Dioxide

    Adapted from: ‘Carbon Dioxide Physiological Hazards’, Safety Info 24/11/E, European Industrial Gases Association. Document ref: P0159-800-34 May 2024 Page 10 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 11: Oxygen

    Ax60+ Multi-Gas User Manual Int. Approved Oxygen Document ref: P0159-800-34 May 2024 Page 11 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 12: Introduction

    MODBUS RTU or 4 independent 4-20mA current loop signals. (See section 15.6 for further details) Document ref: P0159-800-34 May 2024 Page 12 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 13 (default of 3000 ppm) then a fault condition is raised. The fault condition is cleared by attempting a manual span calibration. Document ref: P0159-800-34 May 2024 Page 13 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 14: Battery Backup For The Ax60+ System

    5. 2x 7Ah batteries for 24hr standby time. Analox would recommend using an EN54-4 approved supply like an Elmdene STX2401-C or equivalent paired with a set of Yuasa NP7-12 batteries. This unit will provide 24 hours of standby time under normal operating conditions.

  • Page 15: Direct Connect And Quick Connect Options

    Sensors and displays their current measurements. The example below shows a system incorporating a Central Display, two CO sensors, two O sensors, eight alarms and a beacon. Document ref: P0159-800-34 May 2024 Page 15 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 16 Central Unit, any active alarms and faults on a Sensor Unit and the operating condition of the DOM itself. Document ref: P0159-800-34 May 2024 Page 16 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 17: Checklist

    1x Data Output Module (if ordered) • Tools required PZ1 Pozi screwdriver; drill and drill bits for wall plugs; spirit level; tape (NOT SUPPLIED) measure. Document ref: P0159-800-34 May 2024 Page 17 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 18 Drill and drill bits for wall plugs; spirit level, tape measure, ruler Small hammer, centre punch and pliers for removing knockouts Document ref: P0159-800-34 May 2024 Page 18 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 19: Installation

    Alarm securely along the wall. Fit the cable coupler then connect the cables together. Then route the pre-wired cable from the PSU securely along the wall. Document ref: P0159-800-34 May 2024 Page 19 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 20: Direct Connect (Dc) And Quick Connect (Qc)

    Tap the knockout firmly using a hammer and punch. Use pliers to remove sharp edges from the aperture. Document ref: P0159-800-34 May 2024 Page 20 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 21 Drill holes in wall, install wall plugs/dowels then fit the Data Output Module. Install the cables in position and cut them to length (DC). Document ref: P0159-800-34 May 2024 Page 21 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 22: Connection

    Slide boot back over lock clip clip The Kiosk components are shown below. Sensor, pre-wired cables and PSU Alarm, pre-wired cable and coupler Document ref: P0159-800-34 May 2024 Page 22 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 23: Using Only The Ax60+ Kiosk Sensor

    Fit a gland blanking disc over the hole which the gland and cable were removed from. Reconnect the mains supply and power-up the Ax60+ Kiosk. Document ref: P0159-800-34 May 2024 Page 23 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 24 1 x CO Sensor; 1 x Alarm; 1 x PSU 1 x CO Sensor; 2 x Alarms; 1 x PSU Document ref: P0159-800-34 May 2024 Page 24 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 25: Quick Connect (Qc)

    Pre-wired cable for connection to Sensor(s) another knockout should be removed from the enclosure and an additional gland should be fitted for the relay cables. Document ref: P0159-800-34 May 2024 Page 25 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 26 NOT BE PLACED IN-LINE WITH A SENSOR AND ALARM. NOTE: NO WIRING IS SUPPLIED FOR THE 4-20mA OUTPUTS OR THE MODBUS INTERFACE Document ref: P0159-800-34 May 2024 Page 26 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 27 The RJ45 splitter (left) is used to connect two Sensors or two Alarms on a common cable. 9.3.6 IP68 connectors For installations where moisture may be present, Analox can provide IP68 rated couplers and splitters. NOTE: WATERPROOF COUPLERS & SPLITTERS SLIP OVER RJ45 TERMINATIONS, NO CABLE DISCONNECTION REQUIRED...
  • Page 28 1 x Central Display; 1 x CO Sensor; 2 x Alarms 1 x Central Display; 1 x CO Sensor; 1 x O Sensor; 4 x Alarms Document ref: P0159-800-34 May 2024 Page 28 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 29 The RJ45 extension cables marked Ext. are available as an accessory from Analox or can be sourced by the installer. The supplied RJ45 couplers and optional RJ45 splitters (Available from Analox) allow the system to be customised to suit the building. Other system layouts are possible, providing that the maximum number of Sensors (4) and Alarms (8) are not exceeded.

  • Page 30: Direct Connect (Dc)

    CAUTION: ENSURE THAT THE MAXIMUM CABLE LENGTH BETWEEN THE CENTRAL DISPLAY AND THE FINAL SENSOR IS NOT MORE THAN 100 METRES. Document ref: P0159-800-34 May 2024 Page 30 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 31 The Central Display is not shown. Note that the different Sensor types are interchangeable and are connected in the same way. 1) Sensors connected via daisy-chain 2) Alarms connected via daisy-chain Document ref: P0159-800-34 May 2024 Page 31 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 32 Voltage rating: See warnings above faster for MCBs) • Flammability: See warnings above Breaking capacity: High • • Must be UL listed/recognized • Document ref: P0159-800-34 May 2024 Page 32 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 33 Black with stripe: Positive (24V) Black with stripe: Negative (0V) Black with print: Negative (0V) Black with print: Positive (24V) Document ref: P0159-800-34 May 2024 Page 33 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 34 NOTE: THE BLUE AND BLUE/WHITE CABLES SHOULD BE REMOVED (CUT OFF). NOTE: SENSOR 2 CABLE SHOULD BE DAISY-CHAINED FROM SENSOR 1 TERMINALS. Document ref: P0159-800-34 May 2024 Page 34 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 35 CONNECTED BETWEEN SENSOR 1 AND ALARM 1; AND ONE CABLE SHOULD BE CONNECTED BETWEEN ALARM 1 AND ALARM 2 (SEE THE EXAMPLE IN SECTION Document ref: P0159-800-34 May 2024 Page 35 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 36 ORG & ORG/WHT (supply positive, two cables twisted together) NOTE: THE BLUE CABLE SHOULD BE REMOVED (CUT OFF). Document ref: P0159-800-34 May 2024 Page 36 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 37: Optional Accessories

    To unlock the beacon, prise open the locking clip as shown below and twist the beacon anti-clockwise. Document ref: P0159-800-34 May 2024 Page 37 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 38 CH 4 = Sensor 4 reading (4-20mA) GND = Common ground NOTE: THE mA ANALOGUE OUPUTS ARE REFERENCED TO A COMMON GROUND. Document ref: P0159-800-34 May 2024 Page 38 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 39 The clamp must be only fitted to the BMS communications lead. This applies to both Direct Connect and quick connect units. Document ref: P0159-800-34 May 2024 Page 39 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 40: Operation (Kiosk)

    Power indicator is on. Fault indicator is off. Strobe light Alarm indication: and sounder are ½ second on, ½ second off. Document ref: P0159-800-34 May 2024 Page 40 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 41 AS LATCHED (USING THE KIOSK CONFIG TOOL), IN WHICH CASE THE AX60K WILL REMAIN IN ALARM UNTIL MUTED AND ACKNOWLEDGED. Document ref: P0159-800-34 May 2024 Page 41 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 42: Controls And Indicators

    The sensor opening allows air to flow across the carbon dioxide detector. The sensor opening must be kept clean and free from obstructions. Document ref: P0159-800-34 May 2024 Page 42 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 43: Operation (Dc & Qc)

    Relays are not tested. During this time the screen will display ‘TESTING ALARMS’. Document ref: P0159-800-34 May 2024 Page 43 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 44: Sensor

    NOTE: THE AX60+ CULTIVATE CO2 SENSOR AND THE AX60+ CO SENSOR ARE ALSO PROVIDED WITH AN ACCEPT/TEST BUTTON, ALARM/FAULT LED AND AN INTERNAL ALARM BUZZER. Document ref: P0159-800-34 May 2024 Page 44 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 45 Sensor’s link in LOCATION 2, the third Sensor’s link in LOCATION 3 and the fourth Sensor’s link should be in LOCATION 4. Document ref: P0159-800-34 May 2024 Page 45 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 46: Alarm

    Sensor connected to the Alarm is in fault. NOTE: FAULT CODES ARE SHOWN ON THE CENTRAL DISPLAY. FOR FURTHER DETAILS SEE THE SERVICE MANUAL. Document ref: P0159-800-34 May 2024 Page 46 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 47: Data Output Module (Optional)

    If the Fault indicator is flashing it means the module has an internal fault. NOTE: THE REST OF THE AX60+ MAY NOT BE SHOWING A FAULT. Document ref: P0159-800-34 May 2024 Page 47 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 48: Software

    Confirms green LED is off and yellow switches on  Confirms yellow LED is off and red switches on  Document ref: P0159-800-34 May 2024 Page 48 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 49 Displays Sensor 4 details (if In this example, Sensor 4 is not installed) and the current level of installed  Document ref: P0159-800-34 May 2024 Page 49 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 50 Int. Approved Operator input Software response Central Display text Optional text / notes Press Cycle Redisplays the system status screen Document ref: P0159-800-34 May 2024 Page 50 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 51: Central Display Screen

    Sensor has developed a communications fault (refer to the Service Manual for fault codes) – Check system wiring. NOTE: UNACKNOWLEDGED ALARMS AND FAULTS ARE INDICATED BY AN ASTERISK. Document ref: P0159-800-34 May 2024 Page 51 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 52: Alarms

    Int. Approved 12.3 Alarms The Ax60+ has four user selectable alarm levels. These are pre-set by Analox and may only be changed by an authorised installer or service engineer. The default alarm levels for carbon dioxide and oxygen are described below.
  • Page 53 (there may be a delay before the alarm clears). When the alarm clears, the screen text changes to ‘>OK’. Document ref: P0159-800-34 May 2024 Page 53 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 54 (there may be a delay before the alarm clears). When the alarm clears, the screen text changes to ‘>OK’. Document ref: P0159-800-34 May 2024 Page 54 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 55 Alarm(s) switch on. The optional beacon flashes (if installed). Relays are not tested. The alarm test is automatically cancelled (switched off) after five seconds. Document ref: P0159-800-34 May 2024 Page 55 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 56: Faults

    2) Clear: A fault that has been muted and acknowledged will automatically clear as soon as the fault is rectified. Document ref: P0159-800-34 May 2024 Page 56 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 57 (*) and has been highlighted Sensor 3 is in fault (FLT) and is unacknowledged ––– Sensor 4 is not installed Document ref: P0159-800-34 May 2024 Page 57 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 58: Configuration

    Accept/Test that are currently configured  Press Cancel to return to Config. Menu, Attached snsrs Document ref: P0159-800-34 May 2024 Page 58 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 59: Maintenance

    14.4 Protection Sensors mounted at low level are vulnerable to accidental damage. To protect the Sensors, Analox recommends fitting a Sensor Protection Kit, part number P0159-4305K, shown below (not to scale). The splashguard is fitted on the outside of the sensor opening. The sensor protector is wall mounted using the fixing kit.
  • Page 60 Ax60+ Multi-Gas User Manual Int. Approved 14.4.1 Sensor protector mechanical detail Document ref: P0159-800-34 May 2024 Page 60 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 61: Co Sensor Options

    1] The low-pressure adaptor kit comes pre fitted with the default 6mm push fit adaptor, but if wanting to connect ¼” pipework, the push fit adaptor should be swapped with the supplied ¼” push fit adaptor. Document ref: P0159-800-34 May 2024 Page 61 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 62 4] The sensor can then be fitted in the normal way and relevant sample tubing can be fitted to the adaptor push fitting. Document ref: P0159-800-34 May 2024 Page 62 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...
  • Page 63 PUSH FIT ADAPTOR IS SUPPLIED. NOTE: TO ENSURE TROUBLE FREE OPERATION OF THE AX60+ CO SENSOR, A 2-STAGE PRESSURE REGULATION SHOULD BE USED. Document ref: P0159-800-34 May 2024 Page 63 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 64: Specification

    The Ax60+ is designed to be compliant with the following standard: IEC 61010-1:2010. It is designed to be safe at least under the conditions listed below. WARNING: IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY ANALOX, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED.

  • Page 65: O 2 Sensor

    Not for use in corrosive or explosive atmospheres • Features: Green power LED • Fault/alarm indications • Accept/Test button • Digital communications • Internal buzzer • Document ref: P0159-800-34 May 2024 Page 65 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 66: Alarm

    4x active 4-20mA current signals (max loop resistance of 500Ω, common ground) • Fault condition ≈ 3mA • 1x MODBUS RTU interface • Internal buzzer • Power & fault indications • Document ref: P0159-800-34 May 2024 Page 66 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 67: Sensor Performance

    To 90% of final value Seconds System warmup time After power on Seconds NOTE: ANALOX HAS A POLICY OF CONTINUOUS IMPROVEMENT AND RESERVES THE RIGHT TO UPGRADE OR CHANGE SPECIFICATIONS WITHOUT PRIOR NOTICE. 15.8 Sensor performance NOTE: THE AX60+ O SENSOR USES A LEAD-FREE ELECTROCHEMICAL CELL FOR THE DETECTION OF OXYGEN.

  • Page 68: Co Sensor Performance

    To 90% of final value Seconds Cell life* Under normal operating conditions Years NOTE: ANALOX HAS A POLICY OF CONTINUOUS IMPROVEMENT AND RESERVES THE RIGHT TO UPGRADE OR CHANGE SPECIFICATIONS WITHOUT PRIOR NOTICE. * - See warranty section for details. 15.10 Product disposal According to WEEE regulation this electronic product cannot be placed in household waste bins.

  • Page 69: Warranty

    North Yorkshire TS9 5PT Analox reserves the right to require proof of dispatch to us of the notification of Warranty Claim by any of the above alternative means. The equipment should not be returned without prior written authority. All shipping and insurance costs of returned equipment, are at the expense of the customer.

  • Page 70: Ax60+ Uk Declaration Of Conformity

    Ax60+ Multi-Gas User Manual Int. Approved Ax60+ UK Declaration of Conformity Document ref: P0159-800-34 May 2024 Page 70 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 71: Ax60+ Declaration Of Conformity

    Ax60+ Multi-Gas User Manual Int. Approved Ax60+ Declaration of Conformity Document ref: P0159-800-34 May 2024 Page 71 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

  • Page 72: Document Ref: P0159-800-34 May 2024

    Ax60+ Multi-Gas User Manual Int. Approved Ax60+ Data Output Module Declaration of Conformity Document ref: P0159-800-34 May 2024 Page 72 of 72 Copyright © 2014 Analox Ltd. All Rights Reserved. Commercial in Confidence...

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