Continental Disc Corporation GROTH 77E-AF Installation Operation & Maintenance

In-line flame arrester

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Installation, Operation & Maintenance
of the In-Line Flame Arrester
Model 77E-AF, ATEX Certified
IOM-77E-AF
Rev. B
Ref. I.D.: 103062

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Summary of Contents for Continental Disc Corporation GROTH 77E-AF

  • Page 1 Installation, Operation & Maintenance of the In-Line Flame Arrester Model 77E-AF, ATEX Certified IOM-77E-AF Rev. B Ref. I.D.: 103062...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY WARNINGS ........................... 3 INTRODUCTION ............................4 CERTIFICATION ............................4 INSTALLATION ............................4 DESIGN AND FUNCTION ..........................6 MAINTENANCE ............................7 MESG REFERENCE ..........................11 MODEL NUMBER IDENTIFICATION ......................12 PRODUCT LIMITED WARRANTY ......................13...
  • Page 3: Safety Warnings

    SAFETY WARNINGS DO NOT CONNECT PIPE DRAINAGE, INSTRUMENTATION, AND/OR CLEANOUT CONNECTIONS TO A COMMON LINE AS THIS COULD PROVIDE A PASSAGE FOR A FLAME TO BY-PASS THE FLAME ARRESTER ELEMENT. IF THE FLAME WERE TO BY-PASS THE FLAME ARRESTER ELEMENT, A FLAME FRONT COULD POTENTIALLY HARM BOTH PROCESS EQUIPMENT AND SITE PERSONNEL.
  • Page 4: Introduction

    INTRODUCTION This manual is intended to provide recommended instructions for the installation, operation and maintenance of the GROTH Model 77E-AF in-line flame arrester. Any standard procedures and practices developed for a specific plant or process should supersede this manual. Although this manual cannot cover all possible contingencies, following these guidelines will provide safe and reliable flame arrester service.
  • Page 5 INTEGRATED TEMPERATURE SENSORS Flame arresters rated for short-time burning, which are installed in a scenario with a continuous flow of flammable gas which could lead to a possible extended burning condition, must be fitted with one or more integrated temperature sensors which take into account the intended orientation of the flame arrester. Each such temperature sensor must trigger an emergency function to shut off the flow of gas through the arrester, within half of the rated burn time.
  • Page 6: Design And Function

    The following guidelines should be observed at installation: 1. Remove any flange protectors and discard all packing material. 2. Inspect the gasket seating surface of the mating flanges. It must be clean, flat, free of scratches, corrosion, and tool marks. 3.
  • Page 7: Maintenance

    The bases must also withstand the deflagration pressures while conveying the burning vapors and flame front to the element. Depending on the design of the system in which it is used, the arrester bases can include optional ports for thermocouples or pressure monitoring devices. WARNING! Any damage to the flame arrester element, can compromise the ability of the flame arrester to stop a flame front within the arrester performance design specifications.
  • Page 8 Figure 2: Flame Arrester Assembly - Exploded View CAUTION In a horizontal line, the flame bank assembly should be supported before removing the studs. Use structures and equipment suitable for supporting the component’s weight. 6. Verify that the element openings are not obstructed by viewing a light source through the element passages.
  • Page 9 7.3 Remove the element stack (consisting of two elements and a screen set) from the housing, by turning the housing over (open side down) onto a clean surface, free of debris or objects which could damage the elements; very light downward pressing can be applied to assist in elements being removed from housing.
  • Page 10 The flame bank assembly is made up of the following critical components, to inspect: Table 3: Flame Bank Component Parameters Number of Screen Maximum Allowable Sets Element Gap Size, for Cap-Screw Element (2X screens each) Inspection Purposes Torque Number of Elements, FA Model Installation in Flame Bank...
  • Page 11: Mesg Reference

    Table 4 RECOMMENDED HOUSING STUD TORQUE CHART SIZE TORQUE (Connection Size x Housing Size) Ft-Lb [N-m] in [mm] 2 x 5 [50 x 125] 32 [43] 3 x 6 [80 x 150] 4 x 8 [100 x 200] 6 x 12 [150 x 300] 90 [122] 8 x 16 [200 x 400] 10 x 20 [250 x 500]...
  • Page 12: Model Number Identification

    MODEL NUMBER IDENTIFICATION NOMINAL NOMINAL TESTING / CONNECTION HOUSING MODEL# MATERIAL CERTIFICATION SIZE SIZE OPTIONS* ❑ ❑ ❑ ❑❑❑ ❑ ❑ ❑ ❑❑ ❑❑ ❑❑ Other Options: Element Material: 0 = No Options 5 = 316 SS Z = Other Options AF = ATEX Housing Material: Temperature Sensor:...
  • Page 13: Product Limited Warranty

    PRODUCT LIMITED WARRANTY Seller warrants that products which are manufactured by Seller, are manufactured in accordance with published specifications and free from defects in materials and/or workmanship for a period of (12) twelve months. Seller, at its option, will repair or replace any products returned intact to the factory, transportation charges prepaid, which Seller, upon inspection, shall determine to be defective in material and/or workmanship.

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