KYMCO People GT 125i 2010 Service Manual
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KYMCO People GT 125i 2010 Service Manual

KYMCO People GT 125i 2010 Service Manual

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People GT 125i
By KWANG YANG Motor Co., Ltd.
1st Edition, April 2010
All rights reserved. Any reproduction or
unauthorized use without the written
permission of KWANG YANG Motor Co., Ltd.
is expressly prohibited.
T300-LGE7-A2

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Summary of Contents for KYMCO People GT 125i 2010

  • Page 1 People GT 125i By KWANG YANG Motor Co., Ltd. 1st Edition, April 2010 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd. is expressly prohibited. T300-LGE7-A2...

  • Page 2: Table Of Contents

    People GT 125i PREFACE TABLE OF CONTENTS This Service Manual describes the technical features servicing GENERAL INFORMATION procedures for the KYMCO People GT 125i. EXHAUST MUFFLER/FRAME COVERS Section 1 contains the precautions for all operations stated in this manual. INSPECTION/ADJUSTMENT Read...

  • Page 3: General Information

    1. GENERAL INFORMATION People GT 125i ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ GENERAL INFORMATION ________________________________________________________________________________ SERIAL NUMBER ------------------------------------------------------------------------------------ 1-1 SPECIFICATION ------------------------------------------------------------------------------------- 1-2 SERVICE PRECAUTIONS ------------------------------------------------------------------------- 1-5 TORQUE VALUES ----------------------------------------------------------------------------------- 1-9 SPECIAL TOOLS ----------------------------------------------------------------------------------- 1-10 LUBRICATION POINTS -------------------------------------------------------------------------- 1-11 CABLE & HARNESS ROUTING------------------------------------------------------------------- 1-13 TROUBLESHOOTING ---------------------------------------------------------------------------- 1-14...

  • Page 4: General Information

    1. GENERAL INFORMATION People GT 125i SERIAL NUMBER Location of Frame Serial Number Location of Engine Serial Number...

  • Page 5: Specification

    1. GENERAL INFORMATION People GT 125i SPECIFICATIONS Oil filter type Full-flow filtration Name People GT 125i Oil capacity 1.2 liter Model No. BF25AA Exchanging capacity 1.0 liter Overall length 2130 mm Fi injection system Overall width 750 mm Air cleaner type & No Paper element, wet Overall height 1280 mm...

  • Page 6: Service Precautions

    1. GENERAL INFORMATION People GT 125i Apply or add designated greases and SERVICE PRECAUTIONS lubricants to the specified lubrication points. Make sure to install new gaskets, O-rings, circlips, cotter pins, etc. when reassembling. When tightening bolts or nuts, begin with When two persons work together, pay larger-diameter to smaller ones at several attention to the mutual working safety.
  • Page 7 1. GENERAL INFORMATION People GT 125i Before connecting a terminal, check for After operation, terminal caps shall be damaged terminal cover or loose negative installed securely. terminal. Confirm Capacity When taking out the connector, the lock on Check the double connector cover for the connector shall be released before proper coverage and installation.
  • Page 8 1. GENERAL INFORMATION People GT 125i Protect wires and harnesses with electrical Do not squeeze wires against the weld or tape or tube if they contact a sharp edge or its clamp. corner. Do not pull too tight！ After clamping, check each harness to make sure that it is not interfering with any When rubber protector cover is used to moving or sliding parts.
  • Page 9 1. GENERAL INFORMATION People GT 125i Wire harnesses routed along with handlebar should not be pulled tight, have excessive slack or interfere with adjacent surrounding parts steering positions. When a testing device is used, make sure to understand the operating methods thoroughly and operate according to the operating instructions.
  • Page 10 1. GENERAL INFORMATION People GT 125i Symbols: following symbols represent servicing methods and cautions included in this service manual. : Apply engine oil to the specified points. (Use designated engine oil for Engine Oil lubrication.) Grease : Apply grease for lubrication. : Transmission Gear Oil (90#) Gear Oil : Use special tool.

  • Page 11: Torque Values

    1. GENERAL INFORMATION People GT 125i TORQUE VALUES Standard Torque Values Item Torque (kgf-m) Item Torque (kgf-m) 5mm bolt, nut 0.45~0.6 5mm screw 0.45~0.6 6mm bolt, nut 0.8~1.2 6mm screw, SH bolt 0.7~1.1 8mm bolt, nut 1.8~2.5 6mm flange bolt, nut 1.0~1.4 10mm bolt, nut 3.0~4.0...
  • Page 12 1. GENERAL INFORMATION People GT 125i TORQUE VALUES FRAME...

  • Page 13: Special Tools

    1. GENERAL INFORMATION People GT 125i SPECIAL TOOLS Tool Name Tool No. Remarks Ref. Page Flywheel puller E003 A.C. generator flywheel removal 4.10 Tappet adjuster E012 Tapper adjustment Oil seal & bearing installer E014 Oil seal & bearing install 9.10.11 Flywheel holder E021 A.C.

  • Page 14: Lubrication Points

    1. GENERAL INFORMATION People GT 125i LUBRICATION POINTS FRAME The following is the lubrication points for the frame. Use grease for parts not listed. Apply engine oil or grease to cables and movable parts not specified. It will avoid abnormal noise and damage the durability of the motorcycle.

  • Page 15: Cable & Harness Routing

    1. GENERAL INFORMATION People GT 125i CABLE & HARNESS ROUTING Winker Relay Tilt Switch Horn Ignition Switch ECU Relay Lo Beam Relay Hi Beam Relay Fuel Pump Relay 1-12...
  • Page 16 1. GENERAL INFORMATION People GT 125i Oil Controller Front Brake Hose Tilt Switch 1-13...
  • Page 17 1. GENERAL INFORMATION People GT 125i 01: Inductive ignition coil 02: Fuel pump 03: ECU 04: Fuel injector 05: WTS sensor 06: T-MAP sensor 07: ABV 08: TPS 09: Roll sensor(Angle detect sensor) 10: CPS 11: O2/O2 HT sensor 1-14...
  • Page 18 1. GENERAL INFORMATION People GT 125i Fuel Pump Ignition Coil Regulator/Rectifier 1-15...

  • Page 19: Troubleshooting

    1. GENERAL INFORMATION People GT 125i TROUBLESHOOTING ENGINE WILL NOT START OR IS HARD TO START Possible cause 1. Check for operation of the fuel pump Abnormal Faulty fuel pump Normal 2. Inspect the fuel flow Abnormal Faulty pressure regulator Normal 3.
  • Page 20 1. GENERAL INFORMATION People GT 125i ENGINE LACKS POWER Possible cause 1. Raise wheel off the ground Wheels do not Brake dragging and spin by hand spin freely Worn or damaged wheel bearing Wheel spins freely 2. Check tire pressure Pressure low Faulty tire valve Punctured tire...
  • Page 21 1. GENERAL INFORMATION People GT 125i Possible cause 9. Check oil level and condition Incorrect Oil level too high Oil level too low Contaminated oil Correct 10. Remove cylinder head cover Valve train not Clogged oil and inspect lubrication lubricated properly Clogged oil control orifice Valve train lubricated properly 11.
  • Page 22 1. GENERAL INFORMATION People GT 125i POOR PERFORMANCE AT LOW AND IDLE SPEED Possible cause 1. Check ignition timing Incorrect Improper ignition timing Correct 2. Inspect the fuel flow Abnormal Faulty pressure regulator Normal 3. Inspect the fuel injector Abnormal Faulty injector Normal 4.
  • Page 23 1. GENERAL INFORMATION People GT 125i POOR PERFORMANCE AT HIGH SPEED Possible cause 1. Check ignition timing Incorrect Faulty ECU Correct 2. Inspect the fuel flow Abnormal Faulty pressure regulator Normal 3. Inspect the fuel injector Abnormal Faulty injector Normal 4.

  • Page 24: Exhaust Muffler/Frame Covers

    . EXHAUST MUFFLER/FRAME COVERS People GT 125i ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ EXHAUST MUFFLER/FRAME COVERS ________________________________________________________________________________ SCHEMATIC DRAWING ------------------------------------------------------------------------ 2-1 SERVICE INFORMATION ---------------------------------------------------------------------- 2-2 TROUBLESHOOTING --------------------------------------------------------------------------- 2-2 FRAME COVERS REMOVAL------------------------------------------------------------------ 2-3 EXHAUST MUFFLER REMOVAL ------------------------------------------------------------ 2-6...

  • Page 25: Exhaust Muffler/Frame Covers

    . EXHAUST MUFFLER/FRAME COVERS People GT 125i SCHEMATIC DRAWING...

  • Page 26: Service Information

    . EXHAUST MUFFLER/FRAME COVERS People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • When removing frame covers, use care not to pull them by force because the cover joint claws may be damaged. • Make sure to route cables and harnesses according to the Cable & Harness Routing. TORQUE VALUES Exhaust muffler lock bolt 35 N-m...

  • Page 27: Frame Covers Removal

    . EXHAUST MUFFLER/FRAME COVERS People GT 125i Nuts FRAME COVERS REMOVAL REAR CARRIER Remove the met-in box. First remove the eight nuts attaching the met- in box. Remove the met-in box. Remove the four bolts attaching the rear Carrier Bolts carrier.
  • Page 28 . EXHAUST MUFFLER/FRAME COVERS People GT 125i Side Cover FLOOR-FOOT REMOVAL Remove the screws attaching the right and left side covers. Remove the right and left side covers by pulling them outward. Screws Disconnect the battery wire. Remove the battery. Battery Battery Wire Remove the floor mat.
  • Page 29 . EXHAUST MUFFLER/FRAME COVERS People GT 125i WINDSHIELD REMOVAL Remove the two bolts attaching the front windshield. Remove the windshield cover. Remove the windshield. 6421A-LGE5-E00 Windshield*1 53208-LGE5-E00 Windshield Cover*1 90302-GFY6-940 Bolt 5*16mm*2 HANDLEBAR COVER REMOVAL First remove the two bolts attaching the windshield.

  • Page 30: Exhaust Muffler Removal

    . EXHAUST MUFFLER/FRAME COVERS People GT 125i EXHAUST MUFFLER REMOVAL Remove three lock nuts from joint in the exhaust muffler. Remove the exhaust muffler two lock bolts to remove the exhaust muffler. Remove the exhaust muffler joint packing collar. The installation sequence is the reverse of removal.

  • Page 31: Inspection/Adjustment

    3. INSPECTION/ADJUSTMENT People GT 125i ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ INSPECTION / ADJUSTMENT ________________________________________________________________________________ SERVICE INFORMATION----------------------------------------------------------------------- 3- 1 MAINTENANCE SCHEDULE------------------------------------------------------------------- 3- 2 THROTTLE OPERATION ----------------------------------------------------------------------- 3- 3 ENGINE OIL ---------------------------------------------------------------------------------------- 3- 4 RESERVE TANK ---------------------------------------------------------------------------------- 3- 5 AIR CLEANER ------------------------------------------------------------------------------------- 3- 6 SPARK PLUG -------------------------------------------------------------------------------------- 3- 6 VALVE CLEARANCE----------------------------------------------------------------------------- 3- 7 CYLINDER COMPRESSION ------------------------------------------------------------------- 3- 7...

  • Page 32: 3. Inspection/Adjustment

    3. INSPECTION/ADJUSTMENT People GT 125i SERVICE INFORMATION GENERAL ！ WARNING • Before running the engine, make sure that the working area is well ventilated. Never run the engine in a closed area. The exhaust contains poisonous carbon monoxide gas, which may cause death to people.
  • Page 33 3. INSPECTION/ADJUSTMENT People GT 125i...

  • Page 34: Throttle Operation

    3. INSPECTION/ADJUSTMENT People GT 125i THROTTLE OPERATION Check the throttle grip for smooth movement. Measure the throttle grip free play. Free Play: 2～6 mm Major adjustment of the throttle grip free play is made with the adjusting nut at the throttle body side.

  • Page 35: Engine Oil

    3. INSPECTION/ADJUSTMENT People GT 125i ENGINE OIL OIL LEVEL INSPECTION Stop the engine and support the scooter upright on the level ground. Wait for 2～3 minutes and check the oil level with the dipstick. Do not screw in the dipstick when checking the oil level.

  • Page 36: Reserve Tank

    3. INSPECTION/ADJUSTMENT People GT 125i OIL FILTER REPLACEMENT Remove the oil filler cap attaching the right- under crankcase cover. Place a drain pan under the crankcase. Remove three bolts and then remove the oil filter cap and O-ring The spring will come out when the filter cap is removed.

  • Page 37: Air Cleaner

    3. INSPECTION/ADJUSTMENT People GT 125i AIR CLEANER AIR FILTER REPLACEMENT Remove the body cover. Remove seven screws attaching to the air cleaner cover. Remove six screws attaching to the filter. Check the filter and replace it if it is excessively dirty or damaged. Air Cleaner Cover CHANGE INTERVAL More frequent replacement is required when...

  • Page 38: Valve Clearance

    3. INSPECTION/ADJUSTMENT People GT 125i Cylinder Head Cover VALVE CLEARANCE ＊ • Inspect and adjust valve clearance while the engine is cold (below 35℃). Remove the seat assy and luggage box. Remove the four bolts and then cylinder head cover. Top Dead Center Mark Turn the A.C.

  • Page 39: Final Reduction Gear Oil

    3. INSPECTION/ADJUSTMENT People GT 125i FINAL REDUCTION GEAR OIL ＊ • Place the scooter on its main stand on level ground. Remove the transmission fluid drain bolt. Remove the transmission fluid filler bolt, then slowly rotate the rear wheel to drain the fluid. Fill the transmission with the recommend fluid to the capacity listed below.

  • Page 40: Brake System

    3. INSPECTION/ADJUSTMENT People GT 125i BRAKE SYSTEM BRAKE DISK/BRAKE PAD Check the brake disk surface for scratches, unevenness or abnormal wear. Check if the brake disk runout is within the specified service limit. Check if the brake pad wear exceeds the wear indicator line.

  • Page 41: Clutch Shoe Wear

    3. INSPECTION/ADJUSTMENT People GT 125i CLUTCH SHOE WEAR Start engine and check the clutch operation by increasing the engine speed gradually. If the motorcycle tends to creep or the engine stop, check the clutch shoes for wear and replace if necessary. SUSPENSION FRONT Check the action of the front shock absorbers...

  • Page 42: Nuts/Bolts/Fasteners

    3. INSPECTION/ADJUSTMENT People GT 125i NUTS/BOLTS/FASTENERS Check all important chassis nuts and bolts for looseness. Tighten them to their specified torque values if any looseness is found. WHEELS/TIRES Check the tires for cuts, imbedded nails or other damages. Check the tire pressure. ＊...

  • Page 43: Side Stand

    2. Put the side stand up and start the engine. 3. Lower the side stand. The engine should stop as you put the side stand down. ＊ If the side stand system does not operate as described, see your KYMCO dealer for service. 3-12...

  • Page 44: Lubrication System

    . LUBRICATION SYSTEM People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ LUBRICATION SYSTEM __________________________________________________________________________________ LUBRICATION SYSTEM DIAGRAM ---------------------------------- 4-1 SERVICE INFORMATION------------------------------------------------ 4-2 TROUBLESHOOTING----------------------------------------------------- 4-2 OIL PUMP ------------------------------------------------------------------- 4-3...

  • Page 45: Lubrication System

    . LUBRICATION SYSTEM People GT 125i LUBRICATION SYSTEM DIAGRAM Rocker Arm Shaft Crankshaft Oil Strainer Screen Oil Pump Oil Filter Screen...

  • Page 46: Service Information

    . LUBRICATION SYSTEM People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • The maintenance of lubrication system can be performed with the engine installed in the frame. • Drain the coolant before starting any operations. • Be careful when removing and installing the oil pump not to allow dust and foreign matters to enter the engine and oil line.

  • Page 47: Oil Pump

    . LUBRICATION SYSTEM People GT 125i OIL PUMP Bolts REMOVAL Remove the flywheel and driven gear (refer to the “Starter Clutch” section in the chapter 10). Remove the bolt and then oil separator cover. ＊ When removing and installing the oil pump, be careful not to allow dust or dirt to enter the engine.
  • Page 48 . LUBRICATION SYSTEM People GT 125i Arrow Mark INSTALLATION Install the oil pump and oil separator and tighten the two bolts. The arrow mark must be keep upward. ＊ Make sure the pump shaft rotates freely and arrow on the oil pump is upside. Bolts Oil Separator Pump Drive Chain...
  • Page 49 . LUBRICATION SYSTEM People GT 125i DISASSEMBLY Remove the screw and disassemble the oil pump as shown. Pump Cover Outer Rotor Inner Rotor Pump Body Screw Dowel Pin Pump Shaft Dowel Pin Pump Body ASSEMBLY Install the outer rotor, inner rotor and pump shaft into the pump body.

  • Page 50: Engine Removal/Installation

    . ENGINE REMOVAL/INSTALLATION People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ ENGINE REMOVAL/INSTALLATION __________________________________________________________________________________ SERVICE INFORMATION------------------------------------------------ 5-1 ENGINE REMOVAL/INSTALLATION--------------------------------- 5-2 ENGINE HANGER --------------------------------------------------------- 5-6...
  • Page 51 5. ENGINE REMOVAL/INSTALLATION People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • A floor jack or other adjustable support is required to support and maneuver the engine. Be careful not to damage the scooter body, cables and wires during engine removal. •...
  • Page 52 . ENGINE REMOVAL/INSTALLATION People GT 125i ECU Connector ENGINE REMOVAL/INSTALLATION REMOVAL ＊ Remove the air cleaner Disconnect the ECU connector Disconnect the O2 heater/O2 sensor connector Disconnect the throttle cable. Throttle Cable Fuel Hose WTS Connector ＊ Remove a bolt from fuel hose guide. Disconnect the fuel hose from fuel injector.
  • Page 53 5. ENGINE REMOVAL/INSTALLATION People GT 125i Loosen the rear axle nut. Support the scooter securely on its main stand. Bolts Remove three bolts attaching to rear brake hose clamps. Remove the two bolts, then remove the rear brake caliper. Regulator/Rectifier Disconnect the Regulator/Rectifier connector.
  • Page 54 . ENGINE REMOVAL/INSTALLATION People GT 125i Remove the spark plug cap. Disconnect the lower radiator hose from lower radiator pipe. Remove the right and left rear shock absorber lower mount bolts.
  • Page 55 5. ENGINE REMOVAL/INSTALLATION People GT 125i Remove the engine mount nut Pull out the engine mount bolt. Remove the engine from the frame. ＊ At removing the engine, be careful not to catch your hand or finger between the engine hanger and crankcase. INSTALLATION Installation is in the reverse order of removal.
  • Page 56 . ENGINE REMOVAL/INSTALLATION People GT 125i ENGINE HANGER REMOVAL Remove the engine mount nut. Pull the engine mount bolt out. ＊ Be careful to put the engine down. Remove the left engine hanger mount bolt. Remove the right engine hanger mount bolt and collar.

  • Page 57: Cylinder Head/Valves

    . CYLINDER HEAD/VALVES People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CYLINDER HEAD/VALVES __________________________________________________________________________________ SCHEMATIC DRAWING ------------------------------------------------- 6- 1 SERVICE INFORMATION------------------------------------------------ 6- 2 TROUBLESHOOTING----------------------------------------------------- 6- 3 CYLINDER HEAD COVER----------------------------------------------- 6- 4 CAMSHAFT HOLDER----------------------------------------------------- 6- 5 CAMSHAFT ----------------------------------------------------------------- 6- 8 CYLINDER HEAD---------------------------------------------------------- 6-13...

  • Page 58: Cylinder Head/Valves

    . CYLINDER HEAD/VALVES People GT 125i SCHEMATIC DRAWING...

  • Page 59: Service Information

    . CYLINDER HEAD/VALVES People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • The cylinder head can be serviced with the engine installed in the frame. Coolant in the radiator and water jacket must be drained first. • When assembling, apply molybdenum disulfide grease or engine oil to the valve guide movable parts and valve arm sliding surfaces for initial lubrication.

  • Page 60: Troubleshooting

    . CYLINDER HEAD/VALVES People GT 125i TROUBLESHOOTING • The poor cylinder head operation can be diagnosed by a compression test or by tracing engine top-end noises. Poor performance at idle speed White smoke from exhaust muffler • Compression too low •...

  • Page 61: Cylinder Head Cover

    . CYLINDER HEAD/VALVES People GT 125i CYLINDER HEAD COVER REMOVAL Remove the four bolts, then remove the cylinder head cover. INSTALLATION Install a new cylinder head cover O-ring and install the cylinder head cover. ＊ Be sure to install the O-ring into the groove properly.

  • Page 62: Camshaft Holder

    . CYLINDER HEAD/VALVES People GT 125i CAMSHAFT HOLDER REMOVAL Turn the A.C. Generator Flywheel so that the T mark on the flywheel aligns with the index mark on the crankcase. Hold the round hole on the camshaft gear facing up and location is the top dead center on the compression stroke.
  • Page 63 . CYLINDER HEAD/VALVES People GT 125i DISASSEMBLY Take out the valve rocker arm shafts. Remove the valve rocker arms. Rocker Arm Shafts INSPECTION Camshaft Holder Inspect the camshaft holder, valve rocker arms and rocker arm shafts for wear or damage. ＊...
  • Page 64 . CYLINDER HEAD/VALVES People GT 125i Measure the I.D. of each valve rocker arm. Service Limits: IN: 10.1 mm EX: 10.1 mm Measure each rocker arm shaft O.D. Service Limits: IN: 9.9 mm EX: 9.9 mm Measure arm to shaft clearance. Replace as a set if out of specification.

  • Page 65: Camshaft

    . CYLINDER HEAD/VALVES People GT 125i CAMSHAFT Tensioner Sealing Bolt REMOVAL Turn the A.C. Generator Flywheel so that the “T” mark on the flywheel aligns with the index mark on the crankcase. Hold the round hole on the camshaft gear facing up and the location is the top dead center on the compression stroke.
  • Page 66 . CYLINDER HEAD/VALVES People GT 125i INSPECTION CAMSHAFT Inspect camshaft lobes for pitting/scratches/blue discoloration. Measure the cam lobe height. Service Limits: DINK 200i: IN : 31.1 mm (1.244 in) EX: 30.75 mm (1.23 in) DT 125: IN : 25.57 mm EX: 25.41 mm Camshaft Bearings If any defects are found, replace the camshaft...
  • Page 67 . CYLINDER HEAD/VALVES People GT 125i Punch Marks INSTALLATION Turn the A.C. Generator Flywheel so that the “T” mark on the flywheel aligns with the index mark on the crankcase. Keep the round hole on the camshaft gear facing up and align the punch marks on the camshaft gear with the cylinder head surface (Position the intake and exhaust cam lobes down.) and install the cam chain over the...
  • Page 68 . CYLINDER HEAD/VALVES People GT 125i DISASSEMBLY Valve Spring Compressor Remove the valve spring cotters, retainers, springs, spring seats, oil seals and valves using a valve spring compressor. ＊ • Be sure to compress the valve springs with a valve spring compressor. •...
  • Page 69 . CYLINDER HEAD/VALVES People GT 125i INSPECTION Combustion Chamber Remove carbon deposits from the exhaust port and combustion chamber. ＊ Be careful not to damage the cylinder head mating surface. Exhaust Port VALVE /VALVE GUIDE Inspect each valve for bending, burning, scratches or abnormal stem wear.

  • Page 70: Cylinder Head

    . CYLINDER HEAD/VALVES People GT 125i CYLINDER HEAD Check the spark plug hole and valve areas for cracks. Check the cylinder head for warpage with a straight edge and feeler gauge. Service Limit: 0.05 mm Valve Spring Compressor ASSEMBLY Install the valve spring seats and oil seal. ＊...

  • Page 71: Cylinder/Piston

    . CYLINDER/PISTON People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CYLINDER/PISTON __________________________________________________________________________________ SCHEMATIC DRAWING ------------------------------------------------- 7-1 SERVICE INFORMATION------------------------------------------------ 7-2 TROUBLESHOOTING----------------------------------------------------- 7-3 CYLINDER AND PISTON ------------------------------------------------ 7-4...

  • Page 72: Cylinder/Piston

    . CYLINDER/PISTON People GT 125i SCHEMATIC DRAWING...

  • Page 73: Service Information

    . CYLINDER/PISTON People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • The cylinder and piston can be serviced with the engine installed in the frame. • When installing the cylinder, use a new cylinder gasket and make sure that the dowel pins are correctly installed.

  • Page 74: Troubleshooting

    . CYLINDER/PISTON People GT 125i TROUBLESHOOTING When hard starting or poor performance at low speed occurs, check the crankcase breather for white smoke. If white smoke is found, it means that the piston rings are worn, stuck or broken. Compression too low or uneven compression Excessive smoke from exhaust muffler •...

  • Page 75: Cylinder And Piston

    . CYLINDER/PISTON People GT 125i CYLINDER AND PISTON REMOVAL Remove cylinder head (Refer “Cylinder Head” section in the chapter 6). Remove the water hose from the cylinder. Remove the cylinder. Remove the cylinder gasket and dowel pins. Clean any gasket material from the cylinder surface.
  • Page 76 . CYLINDER/PISTON People GT 125i Spread each piston ring and remove it by lifting up at a point opposite the gap ＊ Do not damage the piston ring by spreading the ends too far. Clean carbon deposits from the piston ring grooves.
  • Page 77 . CYLINDER/PISTON People GT 125i PISTON/PISTON PIN Measure the piston O.D. at the point (A) from the bottom and 90° to the piston pin hole. Calculate the cylinder-to-piston clearance. MIDDLE Standard: 52.37～52.39 mm BOTTOM CYLINDER Check the cylinder for warpage with a straight edge and feeler gauge in the directions shown.
  • Page 78 . CYLINDER/PISTON People GT 125i Intake Side Guide Inspect the exhaust side and intake side chain guides. Wear/Damage → Replace. Exhaust Side Guide INSTALLATION PISTON RING Carefully install the piston rings into the piston ring grooves with the markings facing ＊...
  • Page 79 . CYLINDER/PISTON People GT 125i CYLINDER/PISTON Clean any gasket material from the cylinder mating surfaces of the crankcase and oil passage. Apply engine oil to the piston pin. Apply engine oil to the connecting rod small end and piston pin’s hole. Install the piston with the “IN”...
  • Page 80 . CYLINDER/PISTON People GT 125i Apply engine oil to the cylinder wall, piston and piston ring outer surfaces. Pass the cam chain through the cylinder and install the cylinder over the piston. ＊ Be careful not to damage the piston rings and cylinder walls.
  • Page 81 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ DRIVE AND DRIVEN PULLEYS __________________________________________________________________________________ SCHEMATIC DRAWING ------------------------------------------------- 8- 1 SERVICE INFORMATION------------------------------------------------ 8- 2 TROUBLESHOOTING----------------------------------------------------- 8- 3 LEFT CRANKCASE COVER --------------------------------------------- 8- 4 DRIVE PULLEY, DRIVE BELT AND DRIVEN PULLEY ---------- 8- 5...

  • Page 82: Schematic Drawing

    . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER SCHEMATIC DRAWING...

  • Page 83: Service Information

    . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER SERVICE INFORMATION GENERAL INSTRUCTIONS • The drive pulley, clutch and driven pulley can be serviced with the engine installed. • Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from them to minimize the slipping of drive belt and drive pulley.

  • Page 84: Troubleshooting

    . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER TROUBLESHOOTING Engine starts but motorcycle won‘t move Lack of power • Worn drive belt • Worn drive belt • Broken ramp plate • Weak driven face spring • Worn or damaged clutch lining •...

  • Page 85: Left Crankcase Cover

    . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER LEFT CRANKCASE COVER REMOVAL Remove the ten left crankcase cover bolts and then remove the left crankcase cover. Remove the gasket and dowel pins. Dowel Pins INSTALLATION Install the dowel pins and gasket. Install the left crankcase cover.

  • Page 86: Belt

    . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Nut/Ratchet DRIVE PULLEY, DRIVE BELT AND DRIVEN PULLEY REMOVAL Remove the left crankcase cover (Refer to the “Left Crankcase Cover” section in this chapter). Use the special tool to hold the drive pulley, then remove the nut and ratchet.
  • Page 87 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Remove the movable drive face assembly. Movable Drive Face Assembly DRIVE BELT INSPECTION Check the drive belt for cracks, separation or abnormal or excessive wear. Measure the drive belt width. Service Limit: DINK 200i: 17.5 mm (0.7 in) DINK 125: 17.3 mm (0.692 in)
  • Page 88 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Boss INSTALLATION Apply lubricant to the drive face boss inner surface, then install the movable drive face assembly. Movable Drive Face Assembly Install the clutch outer onto the driven pulley assembly.
  • Page 89 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Nut/Ratchet Install the drive pulley face and ratchet. Use the special tool to hold drive pulley face, then tighten the nut to the specified torque. Torque: 5.5~6.5 kgf-m (55~65 N-m) Special tool: Universal holder A120E00017...
  • Page 90 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER DRIVE PULLEY DISASSEMBLY Remove the drive face boss. Boss Ramp Plate Remove the ramp plate Remove the six weight rollers. Weight Roller...
  • Page 91 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER DRIVE PULLEY INSPECTION WEIGHT ROLLERS Check each roller for wear or damage. Measure outside diameter. Service limit: 19.8 mm (0.792 in) Ramp Plate MOVABLE DRIVE FACE/SLIDE PIECES/DRIVE PULLEY FACE Check the movable drive face splines for wear, cracks or damage.
  • Page 92 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER DRIVE PULLEY ASSEMBLY Clean the movable drive face, drive pulley face, weight rollers, slide pieces, ramp plate and drive face boss. ＊ Remove any excess grease. Install the weight rollers. ＊...
  • Page 93 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Install the drive face boss. Boss 8-12...
  • Page 94 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Lock Nut Wrench DRIVEN PULLEY DISASSEMBLY Hold the clutch/driven pulley assembly with the clutch spring compressor. ＊ Be sure to use a clutch spring compressor to avoid spring damage. Special tool: Clutch Spring Compressor A120E00034 Set the tool in a vise and remove the clutch...
  • Page 95 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Remove the spring. Remove the spring collar on the movable driven face. Remove the three guide pins/rollers, then remove the movable driven face. Remove the needle bearing from driven face. Remove the snap ring, then remove the bearing from driven face.
  • Page 96 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Grooves DRIVEN PULLEY INSPECTION Check the driven pulley for smooth operation. If any scratches or damage is found then replace as a set. Check the torque cam grooves for wear or damage.
  • Page 97 . DRIVE AND DRIVEN PULLEYS/ People GT 125i KICK STARTER Apply grease DRIVEN PULLEY ASSEMBLY Clean any oil from the drive belt sliding surfaces on the driven face. Filling 12 g of grease to driven face inner side. Apply grease to lips of the new dust seals and install into the movable driven face.

  • Page 98: Final Reduction

    . FINAL REDUCTION People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ FINAL REDUCTION __________________________________________________________________________________ SCHEMATIC DRAWING ------------------------------------------------- 9-1 SERVICE INFORMATION------------------------------------------------ 9-2 TROUBLESHOOTING----------------------------------------------------- 9-2 FINAL REDUCTION ------------------------------------------------------- 9-3 BEARING REPLACEMENT ---------------------------------------------- 9-7...

  • Page 99: Final Reduction

    . FINAL REDUCTION People GT 125i SCHEMATIC DRAWING...

  • Page 100: Service Information

    . FINAL REDUCTION People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • The servicing operations of this section can be made with the engine installed. • When replacing the drive shaft, use a special tool to hold the bearing inner race for this operation. SPECIFICATIONS Specified Oil: SAE 90# Oil Capacity:...
  • Page 101 . FINAL REDUCTION People GT 125i FINAL REDUCTION REMOVAL Drain the transmission gear oil into a clean container (refer to the “Transmission Oil” section in the chapter 3). Remove the driven pulley (refer to the “Drive Pulley, Drive Belt And Driven Pulley”...
  • Page 102 . FINAL REDUCTION People GT 125i INSPECTION Inspect the countershaft and gear for wear or damage. Inspect the final gear and final gear shaft for wear, damage or seizure. Check the driveshaft for wear or damage. Check the left crankcase bearings for excessive play and inspect the oil seal for wear or damage.
  • Page 103 . FINAL REDUCTION People GT 125i Drive Shaft Bearing Check the transmission case cover bearings for excessive play and inspect the final shaft bearing oil seal for wear or damage. Countershaft Bearing Final Shaft Bearing Final Gear Shaft Bearing Drive Shaft Bearing Countershaft Bearing INSTALLATION Countershaft...
  • Page 104 . FINAL REDUCTION People GT 125i Install new gasket. Install the two dowel pins. Install the transmission case cover. Install and tighten the nine bolts to the specified torque in a crisscross pattern in 2 or 3 steps. Torque: 1.0~1.4kgf-m Fill the transmission case with the specified oil (refer to the “Transmission Oil”...

  • Page 105: Bearing Replacement

    . FINAL REDUCTION People GT 125i BEARING REPLACEMENT TRANSMISSION CASE COVER Remove the transmission case cover Remove the transmission case cover bearings by using the special tool. Special tool: Bearing puller A120E00037 Install the new bearings or new oil seal into the transmission case cover by using the special tool.
  • Page 106 . FINAL REDUCTION People GT 125i Install the new bearings or new oil seal into the transmission case by using the special tool. Special tool: Oil seal and bearing installer A120E00014 After installation, fill the transmission case with the specified oil. Specified gear oil :SAE90# Oil capacity: At disassembly: 0.13 liter...

  • Page 107: Generator/Starter Clutch

    . A.C. GENERATOR/STARTER CLUTCH People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ A.C. GENERATOR/STARTER CLUTCH __________________________________________________________________________________ SCHEMATIC DRAWING ------------------------------------------------- 10-1 SERVICE INFORMATION------------------------------------------------ 10-2 TROUBLESHOOTING----------------------------------------------------- 10-2 ALTERNATOR STATOR-------------------------------------------------- 10-3 STARTER CLUTCH-------------------------------------------------------- 10-6 10-0...

  • Page 108: Schematic Drawing

    . A.C. GENERATOR/STARTER CLUTCH People GT 125i SCHEMATIC DRAWING 10-1...

  • Page 109: Service Information

    . A.C. GENERATOR/STARTER CLUTCH People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • All servicing operations and inspections in this section can be made with the engine installed. • Drain the coolant before removing the right crankcase cover. • Be careful not to drain the coolant when the engine temperature is high. (Perform this operation when the engine is cold.) •...

  • Page 110: Alternator Stator

    . A.C. GENERATOR/STARTER CLUTCH People GT 125i ALTERNATOR STATOR REMOVAL Drain the engine oil (refer to the “Engine Oil” section in the chapter 3). Disconnect the alternator stator connectors (refer to the chapter 17). Remove the ten bolts from the right crankcase cover and then remove the cover.
  • Page 111 . A.C. GENERATOR/STARTER CLUTCH People GT 125i INSPECTION Check the stator and pulse coil for damage. Stator INSTALLATION Install the stator and tighten the stator mount bolts to the specified torque. Torque: 1 kgf-m Apply sealant to the grommet seating surface and install it to the cover groove properly.
  • Page 112 . A.C. GENERATOR/STARTER CLUTCH People GT 125i Install the dowel pins and gasket. Install the right crankcase cover and tighten the bolts in a crisscross pattern in two or three times. 10-5...

  • Page 113: Starter Clutch

    . A.C. GENERATOR/STARTER CLUTCH People GT 125i STARTER CLUTCH REMVOAL Remove the right crankcase cover (refer to the “Alternator Stator” section in this chapter). Hold the flywheel with a special tool and remove the flywheel nut. Special tool: Flywheel holder A120E00021 Flywheel Holder Flywheel...
  • Page 114 . A.C. GENERATOR/STARTER CLUTCH People GT 125i Starter Driven Gear Remove the starter driven gear. INSPECTION Install the driven gear into the flywheel. Check the operation of the sprag clutch by turning the driven gear. You should be able to turn the driven gear clockwise smoothly, but the gear should not turn counterclockwise.
  • Page 115 . A.C. GENERATOR/STARTER CLUTCH People GT 125i INSTALLATION Starter Driven Gear Install the starter driven gear onto the crankshaft. Reduction Gear Shaft Apply oil to the starter reduction gear shaft. Install the starter reduction gear and shaft to the right crankcase. Flywheel Install the flywheel onto the crankshaft by aligning the key on the crankshaft with the...
  • Page 116 . A.C. GENERATOR/STARTER CLUTCH People GT 125i Hold the flywheel with the special tool and tighten the flywheel nut. Torque: 5.0~6.0 kgf-m Special tool: Flywheel holder A120E00021 Flywheel Flywheel Holder Install the dowel pins and gasket. Install the right crankcase cover and tighten the bolts in a crisscross pattern in two or three times.

  • Page 117: Crankcase/Crankshaft

    . CRANKCASE/CRANKSHAFT People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CRANKCASE/CRANKSHAFT __________________________________________________________________________________ SCHEMATIC DRAWING ------------------------------------------------- 11-1 SERVICE INFORMATION------------------------------------------------ 11-2 TROUBLESHOOTING----------------------------------------------------- 11-2 CRANKCASE SEPARATION -------------------------------------------- 11-3 CRANKSHAFT INSPECTION-------------------------------------------- 11-4 CRANKCASE ASSEMBLY ----------------------------------------------- 11-5 11-0...

  • Page 118: Crankcase/Crankshaft

    . CRANKCASE/CRANKSHAFT People GT 125i SCHEMATIC DRAWING 11-1...

  • Page 119: Service Information

    . CRANKCASE/CRANKSHAFT People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • This section covers crankcase separation to service the crankshaft. The engine must be removed for this operation. • When separating the crankcase, never use a driver to pry the crankcase mating surfaces apart forcedly to prevent damaging the mating surfaces.

  • Page 120: Crankcase Separation

    . CRANKCASE/CRANKSHAFT People GT 125i CRANKCASE SEPARATION Remove the cam chain tensioner slipper bolt. Remove the cam chain tensioner slipper and cam chain. Remove the two right crankcase attaching bolts. Bolt Bolts Remove the left crankcase bolts. Left Crankcase Right Crankcase Place the crankcase with the left crankcase down and remove the right crankcase from the left crankcase.

  • Page 121: Crankshaft Inspection

    . CRANKCASE/CRANKSHAFT People GT 125i Oil Seal Remove the oil seal from the left crankcase. Left Crankcase CRANKSHAFT INSPECTION Measure the connecting rod big end side clearance. Service Limit: 0.6 mm (0.024 in) Measure the connecting rod small end I.D. Service Limit: 15.06 mm (0.6024 in) 11-4...

  • Page 122: Crankcase Assembly

    . CRANKCASE/CRANKSHAFT People GT 125i Measure the crankshaft runout. Service Limit: 0.1 mm (0.004 in) Measure the crankshaft bearing play. Play Play Service Limits: Axial : 0.2 mm (0.008 in) Radial: 0.05 mm (0.002 in) Axial Radial CRANKCASE ASSEMBLY Clean off all gasket material from the crankcase mating surfaces.
  • Page 123 . CRANKCASE/CRANKSHAFT People GT 125i Bolts Place the left crankcase down and install the crankshaft into the left crankcase. ＊ • Avoid damaging the oil seal. • Apply grease to the lip of the oil seal. Install the two dowel pins and a new gasket. Place the right crankcase over the crankshaft and onto the left crankcase.

  • Page 124: 12. Cooling System

    12. COOLING SYSTEM ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ COOLING SYSTEM ________________________________________________________________________________ SCHEMATIC DRAWING------------------------------------------------------------------------- 12- 1 SERVICE INFORMATION----------------------------------------------------------------------- 12- 2 TROUBLESHOOTING --------------------------------------------------------------------------- 12- 2 COOLING SYSTEM TESTING----------------------------------------------------------------- 12- 4 COOLANR REPLACEMENT ------------------------------------------------------------------- 12- 4 RADIATOR ------------------------------------------------------------------------------------------ 12- 6 WATER PUMP ------------------------------------------------------------------------------------- 12- THERMOSENSOR -------------------------------------------------------------------------------- 12- 12 THERMOSTAT ------------------------------------------------------------------------------------- 12- 13 12-0...
  • Page 125 12. COOLING SYSTEM SCHEMATIC DRAWING 12-1...
  • Page 126 12. COOLING SYSTEM SERVICE INFORMATION GENERAL INSTRUCTIONS • The water pump must be serviced after removing the engine. Other cooling system service can be done with the engine installed in the frame. • The engine must be cool before servicing the cooling system. When the coolant temperature is over 100 , never remove the radiator cap to release the pressure because the boiling coolant may cause danger.
  • Page 127 55 % 688cc 562cc • Use coolant of specified mixing rate 40%:60%. (The mixing rate of 500cc KYMCO SIGMA coolant concentrate + 750c distilled water) • Do not mix coolant concentrate of different brands. • Do not drink the coolant, which is poisonous.
  • Page 128 12. COOLING SYSTEM COOLING SYSTEM TESTING Radiator Tester RADIATOR CAP INSPECTION Install the radiator cap onto the radiator tester and apply specified pressure to it. It must hold specified pressure for at least six seconds. Apply water to the sealing cap surface before testing.

  • Page 130: Fuel Injection System

    FUEL INJECTION SYSTEM People GT 125i FUEL INJECTION SYSTEM SYSTEM DIAGRAM ................13 - 1 SYSTEM LOCATION................. 13 - 2 SERVICE INFORMATION ..............13 - 3 TROUBLESHOOTING ............... 13 - 4 CHECK ENGINE LAMP (CELP)............13 - 5 HOW TO SHOW THE FAILURE CODE........... 13 - 6 FAILURE CODES CHART ..............
  • Page 131 FUEL INJECTION SYSTEM People GT 125i SYSTEM DIAGRAM KEY ON FUEL PUMP ROLL T-MAP Voltage 曲軸感知器 曲軸感知器 進氣壓力及 感知器 含氧(O2) 大氣壓力感 感知器 知器 INDUCTIVE INJECTOR 進氣壓力及大氣壓力 感知器 IGNITION COIL 感知器 KEY OFF 13-1...
  • Page 132 FUEL INJECTION SYSTEM People GT 125i Parts Location 01: Inductive ignition coil 02: Fuel pump 03: ECU 04: Fuel injector 05: WTS sensor 06: T-MAP sensor 07: ABV 08: TPS 09: Roll sensor(Angle detect sensor) 10: CPS 11: O2/O2 HT sensor 13-2...
  • Page 133 FUEL INJECTION SYSTEM People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS ＊ Gasoline is very dangerous. When working with gasoline, keep sparks and flames away from the working area. Gasoline is extremely flammable and is explosive under certain conditions. Be sure to work in a well-ventilated area.
  • Page 134 FUEL INJECTION SYSTEM People GT 125i TROUBLESHOOTING Engine won’t start Backfiring or misfiring during acceleration • Battery voltage too low • Ignition system malfunction • Fuel level too low • Pinched or clogged fuel hose Poor performance (drive ability) and poor •...
  • Page 135 FUEL INJECTION SYSTEM People GT 125i Battery warning indicator FI INJECTION INDICATOR When turning on the switch, the lamp will be lighted for 2 seconds then off. Let user to know the lamp is available and connect to ECU. But after then or during riding, if the CELP start to blink or keep lighting, it means something wrong with this vehicle, you better do the further check to find out...
  • Page 136 FUEL INJECTION SYSTEM People GT 125i How To Show Failure Code You can read the failure code by as below : Turn switch on. The CELP will be lighted for 2 seconds then off. The CELP start to blink to show the failure codes (The number of blinks from 1 to 25).

  • Page 137: Failure Codes Chart

    FUEL INJECTION SYSTEM People GT 125i Failure Code Chart Blink Failure Fault Priority Fault management Codes description P0217 Engine 1.Slow down the vehicle and go to workshop for temperature checking immediately. overheat 2.Confirm if the engine temperature sensor or electric circuit is abnormality.
  • Page 138 FUEL INJECTION SYSTEM People GT 125i Failure Code Blink Failure Fault description Priority Fault management Codes 1.Make sure if the connector of Throttle position sensor is P1122 Throttle position sensor connected correctly. movement speed 2.Check if theThrottle position sensor is adjusted. problem P0560 Battery voltage...
  • Page 139 FUEL INJECTION SYSTEM People GT 125i Failure Code Blink Failure Fault description Priority Fault management Codes 1. Check if the connector of ignition coil is loosen. P0350 Ignition coil or electric 2. Check if the ECU send signal to Ignition coil. circuit malfunction 3.
  • Page 140 FUEL INJECTION SYSTEM People GT 125i Failure Code Blink Failure Fault description Priority Fault management Codes P0650 CELP electric circuit 1. Check if the lamp of CELP is broken. 2. Check if wires of CELP is broken. malfunction P0105 Atmospheric Pressure 1.

  • Page 141: Ecu

    FUEL INJECTION SYSTEM People GT 125i There are 36 pins attaching the ECU. Part number: 3620A-LFA7-E00 Voltage inspection Connect the meter (+) probe to the F4(R/W)wire and the meter (-) probe to the H4(G/B) wire to measure the voltage. MAP content (edition issue no.) LGE7 13-11...

  • Page 142: Fuel Pump

    FUEL INJECTION SYSTEM People GT 125i FUEL PUMP Connector Connect the meter (+) probe to the red/black wire and the meter (-) probe to the green wire to measure the voltage from the ECU input to fuel pump unit. Standard : 8~16 V (Battery volt) To measure the resistance of the fuel pump to see if it is short circuit or not.
  • Page 143 FUEL INJECTION SYSTEM People GT 125i T-MAP(Manifold Temperature Pressure) Sensor LGE7 Connect the PDA or Fi diagnostic tool. Enter the Data Analyze Check if the manifold pressure data is malfunction. Turn the ignition switch to the “ON” position. If data is incorrect, and the T-map sensor is problem.

  • Page 144: Wts

    FUEL INJECTION SYSTEM People GT 125i WTS (Water Temperature Sensor) Connect the meter (+) probe to the V/G wire and the meter (-) probe to the G/L wire to measure the voltage Standard : 5±0.25 V Measure the resistance of the WTS Standard (20°C/68°F ): 2.075±10%kΩ...

  • Page 145: O2 Sensor

    Measure the resistance of the O2 sensor heater. (2 white wire pin) Standard (20°C/68°F ): 6.7 ~9.5Ω Connect the PDA or KYMCO Fi diagnostic tool. Enter the Data Analyze Check Page 05 Turn the ignition switch to the “ON” position.

  • Page 146: Roll Sensor

    Normal: 0.4~1.4V Fall down > 65°: 3.7~4.4 V Roll sensor TP SCREW Don’t adjust the TP screws, they should be adjusted by KYMCO. If TP screw lost of the original position, it may cause to unstable problem. TP screws 13-16...

  • Page 147: Tpi / Abv Initialization

    FUEL INJECTION SYSTEM People GT 125i Connect the PDA or Fi diagnostic tool. Enter the Data Analyze Check ignition advance data malfunction. Turn the ignition switch to the “ON” position. Starting engine till the temperature up to 80°C. If the figure is over °, you should adjust the 23.25º...
  • Page 148 LGE7 SF : Customer : Eng. No: Production Service Mileage : Date : Date : Reason of repair: □ maintenance □ breakdown Item Memo Data Reference ECU No Hardware Ver Software Ver QK0700 Calibration Ver O4LGE7QKAB Model Name LGE7 Active Occurred History Engine Temp.(Coiling)
  • Page 149 13. FUEL INJECTION SYSTEM People GT 125i Fi Diagnostic Tool Operation Instructions Part No. 3620A-LEB2-E00 LGE7 8 D ATA Analyze 1 Model No. 2 Down Button 9 DTC Inspect 3 DTC indicator (Failure codes) 10 ECU Version 4 Enter or Exit 5 Power indicator 6 UP Button Adjust (TPI and ABV reset function)
  • Page 150 13. FUEL INJECTION SYSTEM People GT 125i DTC INSPECTION Connect Fi diagnostic tool with the connector of harness wire located beside the Battery. Press the " Enter " button LGE7 Check the software version LGE7 Press the " Enter " button and then turn to the first page.
  • Page 151 13. FUEL INJECTION SYSTEM People GT 125i Press the " Enter " button to check the DTC number LGE7 Press the " Enter " button Press the " Enter " button Display the DTC number of the DTC-List. Refer to DTC summary list. Press the "...
  • Page 152 13. FUEL INJECTION SYSTEM People GT 125i Press the " UP " button Press the " Enter " button and then turn to thee previous page. Press the " UP " button Press the " Enter " button and then turn to the first page.
  • Page 153 13. FUEL INJECTION SYSTEM People GT 125i DTC CLEAR PROCEDURE Choose " Load DTC " Press the " Down " button Press the " Enter " button The DTC indicator is lighting at that time. Clearing DTC until the DTC indicator is off. 13-23...
  • Page 154 13. FUEL INJECTION SYSTEM People GT 125i DATA ANALYSIS LGE7 Choose " Data Analyze " Press the " Enter " button to enter page 01. The figure includes the engine speed, idle speed and the battery voltage. Refer to standard specification. Press the "...
  • Page 155 13. FUEL INJECTION SYSTEM People GT 125i The figure includes fuel injector interval, ignition advance angle and ABV angle. Refer to standard specification. Press the "Down" button to enter page 05. The figure includes O2 sensor voltage,O2 heater working condition and O2 correction. Refer to standard specification.
  • Page 156 13. FUEL INJECTION SYSTEM People GT 125i ADJUST LGE7 Need to process the TPI/ABV reset after replacing a new ECU or clean Throttle Body. To make ECU set up and set up initially Choose " Adjust " Press the " Enter " button to TPI/ABV Reset Press the "...
  • Page 157 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ STEERING HANDLEBAR/FRONT WHEEL/FRONT BRAKE/FRONT SHOCK ABSORBER/FRONT FORK ________________________________________________________________________________ SCHEMATIC DRAWING-------------------------------------------------------------------------14- 1 SERVICE INFORMATION-----------------------------------------------------------------------14- 2 TROUBLESHOOTING ---------------------------------------------------------------------------14- 3 STEERING HANDLEBAR -----------------------------------------------------------------------14- 4 FRONT WHEEL------------------------------------------------------------------------------------14- 5 FRONT BRAKE ------------------------------------------------------------------------------------14- 8 FRONT SHOCK ABSORBER ------------------------------------------------------------------14-12 FRONT FORK --------------------------------------------------------------------------------------14-13...
  • Page 158 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK SCHEMATIC DRAWING 14-1...
  • Page 159 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK SERVICE INFORMATION GENERAL INSTRUCTIONS • Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to prevent the motorcycle from falling down.
  • Page 160 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK TROUBLESHOOTING Hard steering (heavy) Front wheel wobbling • Excessively tightened steering stem top • Bent rim • Loose front axle cone race • Broken steering balls • Bent spoke plate •...
  • Page 161 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK Brake Master Cylinders STEERING HANDLEBAR REMOVAL Remove the handlebar front and rear covers. ( 2-3) Remove the front and rear brake master cylinder attaching bolts. Bolts Throttle Cable Remove the four screws attaching the right and left handlebar switches.
  • Page 162 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK Throttle Cable Lubricate the throttle grip front end with grease and then install the throttle grip. Connect the throttle cable to the throttle grip. Install the right and left handlebar switches and tighten the screws.
  • Page 163 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK WHEEL RIM Check the wheel rim runout. Service Limits: Radial: 2.0 mm replace if over Axial: 2.0 mm replace if over Dust Seal Collar FRONT WHEEL BEARING Remove the side collar and dust seal. Turn the inner race of each bearing with your finger to see if they turn smoothly and quietly.
  • Page 164 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK Driver Handle Pack all bearing cavities with grease. Drive in the left bearing. Install the distance collar. Drive in the right bearing. ＊ • Do not allow the bearings to tilt while driving them in.
  • Page 165 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK FRONT BRAKE BRAKE MASTER CYLINDER REMOVAL Remove the handlebar covers. ( 2-3) Drain the brake fluid from the hydraulic brake system. Disconnect front stop switch wire connector. Remove the brake fluid tube bolt. Remove two bolts attaching the brake master Holder cylinder...
  • Page 166 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK INSPECTION Measure the brake master cylinder I.D. Inspect the master cylinder for scratches or cracks. Service Limit: 14.05 mm Measure the brake master cylinder piston O.D. Service Limit: 13.94 mm Before assembly, inspect the 1st and 2nd rubber cups for wear.
  • Page 167 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK Place the brake master cylinder on the “UP” Mark handlebar and install the holder with the “up” mark facing up. Also align the punch mark with the holder joint seam. First tighten the upper bolt and then tighten the lower bolt.
  • Page 168 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK Washers Brake Fluid Tube BRAKE CALIPER REMOVAL First drain the brake fluid from the hydraulic brake system. Remove the brake fluid tube bolt. Remove the two bolts attaching the brake caliper.
  • Page 169 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK Upper Mount Bolts FRONT SHOCK ABSORBER REMOVAL Remove the front cover. ( 2-5) Remove the front wheel. ( 15-5) Remove the front brake caliper. ( 15-11) Remove the front shock absorber upper mount bolts.

  • Page 170: Steering Handlebar/Front Wheel/Front Brake/Front

    14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK FRONT FORK Lock Nut Wrench REMOVAL Remove the handlebar covers. ( 2-3) Remove the steering handlebar. ( 15-4) Remove the front cover. ( 2-5) Remove the front fender cover. ( 2-6) Remove the front wheel.
  • Page 171 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK INSTALLATION Apply grease to the top and bottom ball races and install 26 steel balls on the top ball race and 19 steel balls on the bottom ball race. Install the front fork.
  • Page 172 14. STEERING HANDLEBAR/FRONT WHEEL/FRONT People GT 125i BRAKE/FRONT SHOCK ABSORBER/FRONT FORK 14-15...

  • Page 173: Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber

    15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER People GT 125i ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ REAR BRAKE/REAR FORK/REAR WHEEL/ REAR SHOCK ABSORBER ________________________________________________________________________________ SCHEMATIC DRAWING------------------------------------------------------------------------- 15-1 SERVICE INFORMATION----------------------------------------------------------------------- 15-2 TROUBLESHOOTING --------------------------------------------------------------------------- 15-2 REAR BRAKE -------------------------------------------------------------------------------------- 15-3 REAR FORK ---------------------------------------------------------------------------------------- 15-4 REAR WHEEL-------------------------------------------------------------------------------------- 15-5 REAR SHOCK ABSORBER -------------------------------------------------------------------- 15-5 15-0...
  • Page 174 15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER People GT 125i SCHEMATIC DRAWING 15-1...

  • Page 175: Service Information

    15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • When performing the services stated in this section, the engine and exhaust muffler must be cold to avoid scalding. • During servicing, keep oil or grease off the brake pads and brake disk. SPECIFICATIONS Item Standard (mm)

  • Page 176: Rear Brake

    15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER People GT 125i Fluid Tube Bolt REAR BRAKE REAR BRAKE CALIPER REMOVAL First remove the exhaust muffler. ( 2-10) Remove the rear brake fluid tube bolt and disconnect the brake fluid tube. Remove two bolts attaching the rear brake caliper.

  • Page 177: Rear Fork

    15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER People GT 125i INSTALLATION Fluid Tube Bolt Install the brake caliper to the rear fork and tighten the two bolts. Torque: 35 N-m Connect the brake fluid tube to the brake caliper and install fluid tube bolt, copper washers and tighten the fluid tube bolt.

  • Page 178: Rear Wheel

    15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER People GT 125i Rear Brake Disk REAR WHEEL REMOVAL Remove the exhaust muffler. ( 2-10) Remove the rear brake caliper. ( 16-3) Remove the rear fork. ( 16-6) Remove the rear axle collar. Remove the rear wheel.
  • Page 179 15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER People GT 125i INSTALLATION Install the rear shock absorbers in the reverse order of removal. Torque: Upper Mount Bolt: 40 N-m Lower Mount Bolt: 40 N-m ADJUSTABLE REAR CUSHION To suit scooter comfortable to load condition rear cushion could be adjusted in spring preload.

  • Page 180: Battery/Charging System

    . BATTERY/CHARGING SYSTEM People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ BATTERY/CHARGING SYSTEM __________________________________________________________________________________ CHARGING SYSTEM LAYOUT ---------------------------------------- 16-1 CHARGING CIRCUIT ----------------------------------------------------- 16-1 SERVICE INFORMATION------------------------------------------------ 16-2 TROUBLESHOOTING----------------------------------------------------- 16-3 BATTERY CHARGING --------------------------------------------------- 16-4 CHARGING SYSTEM ----------------------------------------------------- 16-6 REGULATOR/RECTIFIER ----------------------------------------------- 16-6 16-0...

  • Page 181: Battery/Charging System

    . BATTERY/CHARGING SYSTEM People GT 125i CHARGING SYSTEM LAYOUT Battery AC Generator Regulator/Rectifier 16-1...

  • Page 182: Service Information

    . BATTERY/CHARGING SYSTEM People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS ＊ The battery electrolyte (sulfuric acid) is poisonous and may seriously damage the skin and eyes. Avoid contact with skin, eyes, or clothing. In case of contact, flush with water and get prompt medical attention •...

  • Page 183: Charging System

    . BATTERY/CHARGING SYSTEM People GT 125i TROUBLESHOOTING No power Intermittent power • Dead battery • Loose battery cable connection • Disconnected battery cable • Loose charging system connection • Fuse burned out • Loose connection or short circuit in • Faulty ignition switch ignition system Low power Charging system failure...
  • Page 184 . BATTERY/CHARGING SYSTEM People GT 125i (+) Terminal BATTERY REMOVAL The battery is under the floorboard. Remove the two screws attaching the battery cover. Pull battery out to expose the terminal leads. Disconnect the negative (-) terminal lead from the battery first, then disconnect the positive (+) terminal lead.
  • Page 185 . BATTERY/CHARGING SYSTEM People GT 125i BATTERY CHARGING Remove the battery Connect the charger positive (+) cable to the battery positive (+) terminal. Connect the charger negative (-) cable to the battery negative (-) terminal. ＊ Turn the power ON/OFF at the charger, not at the battery terminals.

  • Page 186: Regulator/Rectifier

    . BATTERY/CHARGING SYSTEM People GT 125i REGULATOR/RECTIFIER WIRE HARNESS INSPECTION Remove the luggage box Disconnect the regulator/rectifier connectors. Check the connectors for loose contacts of corroded terminals. Regulator/Rectifier BATTERY WIRE Measure the voltage between the Red/White wire terminal and ground. There should be battery voltage at all times.
  • Page 187 . BATTERY/CHARGING SYSTEM People GT 125i CHARGING COIL WIRE Measure the resistance between each Yellow wire terminals. Standard: 0.4 ~ 0.6 Ω (20ºC/68ºF) Disconnect the regulator/rectifier connector. Check for continuity between each Yellow wire terminal regulator/rectifier side and ground. There should be no continuity. Regulator/Rectifier REMOVAL/INSTALLATION Remove the side body cover.

  • Page 188: 17. Ignition System

    17. IGNITION SYSTEM People GT 125i ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ IGNITION SYSTEM ________________________________________________________________________________ IGNITION SYSTEM LAYOUT ------------------------------------------------------------------ 17-1 SERVICE INFORMATION----------------------------------------------------------------------- 17-2 TROUBLESHOOTING --------------------------------------------------------------------------- 17-2 SPARK PLUG -------------------------------------------------------------------------------------- 17-3 IGNITION COIL INSPECTION ----------------------------------------------------------------- 17-3 A.C. GENERATOR INSPECTION------------------------------------------------------------- 17-4 TILT SWITCH INSPECTION ------------------------------------------------------------------- 17-4 17-0...

  • Page 189: Ignition System Layout

    17. IGNITION SYSTEM People GT 125i IGNITION SYSTEM LAYOUT Tilt switch Ignition Coil Ignition Switch IGNITION CIRCUIT 17-1...

  • Page 190: Service Information

    17. IGNITION SYSTEM People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • Some electrical components may be damaged if terminals or connectors are connected or disconnected while the ignition switch is “ON” and current is present. • When servicing the ignition system, always follow the steps in the troubleshooting on page 17-2. •...

  • Page 191: Spark Plug

    17. IGNITION SYSTEM People GT 125i Ignition Coil SPARK PLUG For spark plug inspection and adjustment, refer to page 3-5. IGNITION COIL INSPECTION Remove the seat and met-in box. ( 2-6) Remove the ignition coil. Primary Coil IGNITION COIL CONTINUITY TEST Inspect the continuity of the ignition coil, primary coil and secondary coil.

  • Page 192: A .C. Generator Inspection

    17. IGNITION SYSTEM People GT 125i A .C. GENERATOR INSPECTION CRANK POSITION SENSOR INSPECTION ＊ This test is performed with the stator installed in the engine. Remove the seat and met-in box. Disconnect the Crank Position Sensor Wire Coupler. Measure resistance between blue/white and green/white wire terminals.
  • Page 193 17. IGNITION SYSTEM People GT 125i REMOVAL/INSTALLATION Disconnect the connector and remove two screws, then remove tilt switch. Installation is in the reverse order of removal. ＊ Install the tilt switch with its “up” mark facing up. Tighten the mounting screws securely. 17-5...

  • Page 194: 18. Starting System

    18. STARTING SYSTEM People GT 125i ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ STARTING SYSTEM ________________________________________________________________________________ STARTING SYSTEM LAYOUT ---------------------------------------------------------------- 18-1 SERVICE INFORMATION----------------------------------------------------------------------- 18-2 TROUBLESHOOTING --------------------------------------------------------------------------- 18-2 STARTER MOTOR-------------------------------------------------------------------------------- 18-3 STARTER RELAY INSPECTION-------------------------------------------------------------- 18-4 18-0...
  • Page 195 18. STARTING SYSTEM People GT 125i STARTING SYSTEM LAYOUT Starter Relay Ignition Switch STARTING CIRCUIT 18-1...
  • Page 196 18. STARTING SYSTEM People GT 125i SERVICE INFORMATION GENERAL INSTRUCTIONS • The removal of starter motor can be accomplished with the engine installed. • After the starter clutch is installed, be sure to add the engine oil and coolant and then bleed air from the cooling system.
  • Page 197 18. STARTING SYSTEM People GT 125i Starter Motor Cable STARTER MOTOR REMOVAL ＊ Before removing the starter motor, turn the ignition switch OFF and remove the battery ground. Then, turn on the ignition switch and push the starter button to make sure the starter motor can’t operate securely.
  • Page 198 18. STARTING SYSTEM People GT 125i INSTALLATION Connect the starter motor cable. Check the O-ring for wear or damage and replace if necessary. Apply grease to the O-ring and install it to the starter motor. Tighten the two mounting bolts. O-ring Yellow/Red Wire And Green/Yellow Wire...

  • Page 199: 19. Lights Switches/ Fuel Pump

    19. LIGHTS SWITCHES/ FUEL PUMP People GT 125i __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ LIGHTS/METERS/SWITCHES __________________________________________________________________________________ SERVICE INFORMATION------------------------------------------------ 19- 1 BULB REPLACEMENT --------------------------------------------------- 19- 3 BRAKE LIGHT SWITCH-------------------------------------------------- 19- 5 IGNITION SWITCH -------------------------------------------------------- 19- 5 RIGHT HANDLEBAR SWITCH ----------------------------------------- 19- 6 LEFT HANDLEBAR SWITCH ------------------------------------------- 19- 7 AUXILIARY OUTLET ----------------------------------------------------- 19- 7 FUEL PUMP ----------------------------------------------------------------- 19- 8...
  • Page 200 19. LIGHTS SWITCHES/ FUEL PUMP People GT 125i ELECTRICAL EQUIPMENT LAYOUT Oil Controller Winker Relay Horn Tilt Switch Ignition Switch Winker Relay 19-1...
  • Page 201 19. LIGHTS SWITCHES/ FUEL PUMP People GT 125i SERVICE INFORMATION GENERAL ＊ A halogen head light bulb becomes very hot while the head light is on, and remains for a while after it is turned off. Be sure to let it cool down before servicing. •...
  • Page 202 19. LIGHTS SWITCHES/ FUEL PUMP People GT 125i BULB REPLACEMENT LICENECE LIGHT Disconnect the license bulb socket. Remove the bulb and replace with a new one. HEADLIGHT ＊ A halogen headlight bulb becomes hot while the headlight is ON and remains for a while after it is turned OFF.
  • Page 203 19. LIGHTS/METERS/SWITCHES People GT 125i FRONT TURN SIGNAL LIGHT Remove the front cover. Turn the bulb socket and then remove the front turn signal light. Push and turn the bulb counterclockwise to remove it, then replace with a new one. Installation is in the reverse order of removal.

  • Page 204: Brake Light Switch

    19. LIGHTS/METERS/SWITCHES People GT 125i BRAKE LIGHT SWITCH Remove the handlebar cover. Disconnect front or rear brake light switch connectors and check for continuity between the switch terminals. There should be continuity with the front or rear brake lever squeezed, and there should be no continuity with the front or rear brake lever is released.

  • Page 205: Right Handlebar Switch

    19. LIGHTS/METERS/SWITCHES People GT 125i Engine Stop Switch RIGHT HANDLEBAR SWITCH INSPECTION Remove the handle cover. Disconnect right handlebar switch connector and check for continuity at switch side connector terminals. Continuity should exist between the color code wires as follows: Starter Switc Lighting Switch 19-6...

  • Page 206: Left Handlebar Switch

    19. LIGHTS/METERS/SWITCHES People GT 125i Dimmer Switch LEFT HANDLEBAR SWITCH INSPECTION Disconnect left handlebar switch connector and check for continuity at switch side connector terminals. Continuity should exist between the color code wires as follows: Horn Switch Turn Signal light Switch Passing Switch AUXILIARY OUTLET Auxiliary Outlet...

  • Page 207: Fuel Pump

    19. LIGHTS/METERS/SWITCHES People GT 125i Connector FUEL PUMP REMOVAL Remove the seat and met-in Remove the center cover Remove the fuel pump connector Be sure to relieve the fuel pressure before removing fuel pump or fuel hose. Remove the six nuts and fuel unit connectors then remove the fuel hose.
  • Page 208 19. LIGHTS/METERS/SWITCHES People GT 125i Measure resistance between Red/Black and Green wire of the fuel unit connector. Standard (at 20°C/68°F): Float at full position About 1100 Ω Float at empty position About 100 Ω 19-9...

  • Page 209: Side Stand Switch

    19. LIGHTS/METERS/SWITCHES People GT 125i Side Stand Switch SIDE STAND SWITCH INSPECTION Remove the luggage box. The side stand switch is located on the side stand. Disconnect the side stand switch connector. There should be continuity between the Yellow/Green and Green with the side stand is up.

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