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Simphoenix DX500 Series User Manual

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Thank you for selecting DX500 series closed-loop vector inverters manufactured by Simphoenix.
This manual is the user manual of DX500 series closed-loop vector inverters. It provides you with
relevant details and precautions concerning installation, wiring, functional parameters, routine
maintenance and troubleshooting of DX500 series inverter.
In order to use this series of inverters correctly, give full play to the excellent performance of the
product and ensure the safety of users and equipment, please read this manual carefully before using
the DX500 series inverters. Improper use may cause abnormal operation, failure or reduced service life
of the inverter and even cause equipment damage, personal injury and other accidents.
This user manual is a random attachment. Please keep it properly for future overhauling and
maintaining of the inverter.
Due to our commitment to continuous product improvement, the information provided by our company
is subject to change without notice.
User Manual of DX500 Series Closed-loop Vector Inverters
Version: V1.1
Revision Date: June 2024

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Summary of Contents for Simphoenix DX500 Series

  • Page 1  Thank you for selecting DX500 series closed-loop vector inverters manufactured by Simphoenix. This manual is the user manual of DX500 series closed-loop vector inverters. It provides you with relevant details and precautions concerning installation, wiring, functional parameters, routine maintenance and troubleshooting of DX500 series inverter.

  • Page 3: Table Of Contents

    Contents Chapter 1 Product Confirmation And Operation Precautions ..................1 1.1 Product confirmation ............................1 1.1.1 Precautions of unpacking inspection ......................1 1.2 Safety precautions ............................. 2 1.2.1 Installation precautions ..........................2 1.2.2 Safety precautions for wiring ........................2 1.2.3 Safety precautions for running operation ....................3 1.2.4 Safety caution for maintenance check ......................
  • Page 4 4.3.1 Wiring of standard terminals of control panel ..................25 4.3.2 Function description of control terminal ....................25 4.3.3 CAUTIONS TO THE WIRING OF CONTROL TERMINAL ..............26 4.3.4 Description of dial switch on the control panel ..................26 4.4 Wiring of major loop terminal ........................... 27 4.4.1 Terminal Functions ..........................
  • Page 5 6.23 Hopping frequency ............................59 6.24 Built-in auxiliary timer .............................60 6.25 Built-in auxiliary counter ..........................61 6.26 Auxiliary functions ............................62 6.27 Motor temperature detection ..........................63 6.28 Multi-stage frequency setting .........................63 6.29 Simple programmable multi-stage operation ....................64 6.30 Swing frequency operation ..........................65 6.31 Process PID (4ms control cycle) ........................65 6.32 Process PID multi-stage setting ........................68 6.33 Process PID sleep function ..........................68...
  • Page 6 7.5 Start and stop (group f0.4) ..........................110 7.6 Accel and decel characteristics (group f1.0) ....................116 7.7 Carrier frequency (group f1.1) ........................118 7.8 V/F parameters and overload protection (motor 1) (group f1.2) ..............119 7.9 V/F parameters and overload protection (motor 2) (group f1.3) ..............121 7.10 Steady running (group f1.4) .........................
  • Page 7 7.43 Virtual input and output (group FF.0) ......................176 7.44 Protecting function configuration parameters (group FF.1) ................. 177 7.45 Correction parameters (group FF.2) ......................177 7.46 SPecial functional parameters (group FF.3) ....................179 7.47 Other configuration parameters (group FF.4) ....................179 Chapter 8 Warning, Alarm Diagnosis And Counter Measures ................
  • Page 8 11.7 Detailed modbus address-finding distribution ....................203 11.8 Examples ..............................208 Chapter 12 EMC ..............................210 12.1 CE ................................210 12.2 Definition ..............................210 12.3 Obey standard order ............................ 210 12.3.1 Obey EMC order ..........................210 12.3.2 Obey LVD order ..........................210 12.4 Guidance of emc external accessories installation and selection ...............

  • Page 9: Chapter 1 Product Confirmation And Operation Precautions

    Rated input voltage number of SOURCE 3PH 380V 50/60Hz phase, voltage and frequency Rated output capability and current OUTPUT 25.7KVA 39A Product serial-number SERIAL No. XXXXXXXXXX Bar code, certification logo Shenzhen Simphoenix Electric Technology Co.,Ltd MADE IN CHINA DX500 Series Closed-Loop Vector Inverter...

  • Page 10: Safety Precautions

    3. The grounding terminal of frequency inverter must be reliably grounded; otherwise, there can be electric shock risk. 4. It is forbidden to reversely connect the live wire and the neutral wire, otherwise there will be hidden dangers in electricity safety. DX500 Series Closed-Loop Vector Inverter...

  • Page 11: Safety Precautions For Running Operation

    Otherwise, there can be dangers of electric shock, fire, and personal and property damage. 2. After replacement of control board, corresponding parameters must be set before operation, otherwise, there can be danger of property damage. DX500 Series Closed-Loop Vector Inverter...

  • Page 12: Knowledge On Operation

    In this case, please lower the carrier frequency, or apply with output filter. 4. For noise interference, connection filter, magnet ring and shielded wire can be applied as corresponding measures. DX500 Series Closed-Loop Vector Inverter...

  • Page 13: Transportation And Storage

    EMC, lightning protection and other designs may be suffered from performance degrading or loss, and even the inverter may be damaged due to high voltage. DX500 Series Closed-Loop Vector Inverter...

  • Page 14: Chapter 2 Product Introduction

    O peration panel U pper shell Remote operation panel interface R adiator Low er C over Function expansion card Extended loop connection entry Extended loop terminal Plug board M ain circuit connection entry Main loop terminal DX500 Series Closed-Loop Vector Inverter...

  • Page 15: Model Table

    (KVA) (KW) (KVA) (KW) DX500-4T0011GQ/4T0015PQ DX500-4T0015GQ/4T0022PQ DX500-4T0022GQ/4T0030PQ DX500-4T0030GQ/4T0040PQ DX500-4T0040GQ/4T0055PQ 13.0 DX500-4T0055GQ/4T0075PQ 13.0 11.2 17.0 DX500-4T0075GQ/4T0090PQ 11.2 17.0 13.8 DX500-4T0090GQ/4T0110PQ 13.8 16.5 DX500-4T0110GQ/4T0150PQ 16.5 21.7 DX500-4T0150GQ/4T0185PQ 21.7 25.7 18.5 DX500-4T0185GQ/4T0220PQ 25.7 18.5 29.6 DX500-4T0220GQ/4T0300PQ 29.6 39.5 DX500 Series Closed-Loop Vector Inverter...

  • Page 16: Product Technical Index And Specifications

     DX500-4T0055GQ/4T0075PQ and power above：2-circuit 0-10V analog output signal(can be set to 0-20VmA current output mode) Standard one group of AC 250V/2A normally open and closed contacts, Contact output extensible 1-6 groups normally open and closed contacts DX500 Series Closed-Loop Vector Inverter...
  • Page 17 Power cut restart; Fault self-recovery, motor parameter dynamic/static self-identification. Start enabling, operation enabling, start delay, over General Functions current suppression, over voltage/under voltage suppression, V/F custom curve, analog input curve correction, line brake detection, textile machinery disturbance (frequency swing) operation. DX500 Series Closed-Loop Vector Inverter...
  • Page 18 0~1000m. The output current capability drops by 10% for every rise of Altitude 1000m. Environment Ambient Working ambient temperature: -10°C ~ +50°C Storage ambient temperature: -20°C ~ +60°C temperature Humidity Blow 95%, no condensed water Vibration ≤6m/s DX500 Series Closed-Loop Vector Inverter...

  • Page 19: Chapter 3 Installation Of Frequency Inverter

    300mm above exhaust 120mm above exhaust 50mm above 50mm above 150mm above 150mm above 4T0450G/4T0550P 62.5KVA 95A/72.7KVA 115A 300mm above 120mm above Figure 3-1-A Installation spacing Figure 3-1-B Installation spacing distance (30KW below) distance (37KW above) DX500 Series Closed-Loop Vector Inverter...

  • Page 20: Multiple Installations

     If necessary to install at the place with more than 1000m height above sea level, please de-rate operation. See 2.4 product technical indexes and specifications for details. DX500 Series Closed-Loop Vector Inverter...

  • Page 21: Size And Assembly Of Operation Panel

    Installation Of Frequency Inverter 13 3.2 Size and assembly of operation panel The operating panel name, mode, code and applicable device models of DX500 series inverters are shown in Table 3-1. LCD operating panel Name LCD shuttle panel LCD key panel...

  • Page 22: Installation Size Of The Panel

    Panel shall be fastened on stable fixed surface or work bench so as to avoid damage.  3.3 Installation size of the panel (the operating panel can be flexibly selected according to actual installation requirement) Name Two-line LED small panel Two-line LED standard operating panel Installation size 46.5 DX500 Series Closed-Loop Vector Inverter...

  • Page 23: Removal Of Terminal Cover

    Forcibly press the cover plate down until heard a click, which means the cover plate has been in place. 控制回路端子 Control loop terminal 主回路端子 Main loop terminal 扣手位置 astener position 下盖板 前插板 Lower Front cover plug plat board Figure 3-4 Disassembly and installation schematic diagram of plastic cover plate DX500 Series Closed-Loop Vector Inverter...

  • Page 24: Removal And Installation Of Sheet Metal Cover Plates

    3. Tighten the fastening screw M3 at the left upper corner of the expansion card I/O expansion board Control box PG expansion board Figure 3-6 Schematic diagram of installation and disassembly of expansion board DX500 Series Closed-Loop Vector Inverter...

  • Page 25: Installation And Disassembly Of Function Board

    2. Zero in the square functional expansion card at guiding slot, keep the USB plug downward and use the index finger or the middle finger to press it into the bottom. Figure 3-7-B Installation and disassemble of type II function card DX500 Series Closed-Loop Vector Inverter...

  • Page 26: Installation Size Of Inverters

    18 Installation Of Frequency Inverter 3.7 Installation size of inverters Type I suitable model: Type II suitable model: DX500-4T0011GQ/4T0015PQ DX500-4T0015GQ/4T0022PQ~ DX500-4T0040GQ/4T0055PQ Type III suitable model: Type IV suitable model: DX500-4T0055GQ/4T0075PQ~ DX500-4T0450GQ/4T0055PQ~ DX500-4T0370GQ/4T0450PQ DX500-4T4000GQ/4T4500PQ DX500 Series Closed-Loop Vector Inverter...
  • Page 27 DX500-4T0011GQ/4T0015PQ DX500-4T0015GQ/4T0022PQ DX500-4T0022GQ/4T0030PQ DX500-4T0030GQ/4T0040PQ DX500-4T0040GQ/4T0055PQ DX500-4T0055GQ/4T0075PQ DX500-4T0075GQ/4T0090PQ DX500-4T0900GQ/4T0110PQ DX500-4T0110GQ/4T0150PQ DX500-4T0150GQ/4T0185PQ DX500-4T0185GQ/4T0220PQ DX500-4T0220GQ/4T0300PQ DX500-4T0300GQ/4T0370PQ DX500-4T0370GQ/4T0450PQ DX500-4T0450GQ/4T0550PQ DX500-4T0550GQ/4T0750PQ DX500-4T0750GQ/4T0900PQ DX500-4T0900GQ/4T1100PQ DX500-4T1100GQ/4T1320PQ DX500-4T1320GQ/4T1600PQ DX500-4T1600GQ/4T1850PQ DX500-4T1850GQ/4T2000PQ DX500-4T2000GQ/4T2200PQ DX500-4T2200GQ/4T2500PQ 1022 1050 DX500-4T2500GQ/4T2800PQ DX500-4T2800GQ/4T3150PQ 1116 1145 DX500-4T3150GQ/4T3500PQ DX500-4T3500GQ/4T4000PQ 1173 1200 DX500-4T4000GQ/4T4500PQ DX500 Series Closed-Loop Vector Inverter...

  • Page 28: Chapter 4 Wiring Of Frequency Inverter

    Absorption capacitor or other RC absorbers shall not be installed at U, V and W output end of the frequency inverter, as shown in figure 4-1. Motor 电动机 Inverter 变频器 RC absorber 阻容吸收装置 Figure 4-1 The ketch of forbidding connecting a RC absorber at the output terminal DX500 Series Closed-Loop Vector Inverter...

  • Page 29: Connection Of Optional Fittings And Frequency Inverter

    AC output reactor: When the wiring from the frequency inverter to the motor is longer (exceeding 20m), it can restrict radio interference and leakage current. Braking resistor: Improve the braking capacity of frequency inverter to avoid overvoltage failure when slowing down. Standard built-in DC reactor for DX500-4T0450GQ/4T0550PQ model and above.  DX500 Series Closed-Loop Vector Inverter...
  • Page 30 240*2 DX500-4T4000GQ/4T4500PQ 1600  The power of adaptive motor can be increased by one power grade when DX500 series frequency inverter is connected with loads for fans and water pumps compared with that for connecting with general loads. DX500 Series Closed-Loop Vector Inverter...
  • Page 31 2*T150-12 DX500-4T3500GQ/4T4000PQ 25~30 2*T185-12 DX500-4T4000GQ/4T4500PQ 25~30 2*T240-12 General control board/extension card connection terminal Screw Tightening Recommended lug model no. General control terminal specification control board/extension 0.1~0.2 E0.5-6 card terminal control board/extension 0.3~0.4 E0.75-6 card terminal DX500 Series Closed-Loop Vector Inverter...
  • Page 32 22.2 RNY5.5-4S 22.5 series RNY8-5S 29.7 RNY14-6 14.5 43.5 21.5 Lug model no W(mm) F(mm) L(mm) H(mm) d1(mm) D(mm) T(mm) PTV1.25-9 PVT/E PTV2-9 series E0.5-6 E0.75-6 12.3 peephole 窥视孔 T series RNY series PVT/E series DX500 Series Closed-Loop Vector Inverter...

  • Page 33: Wiring Of Control Terminals

    +24V power supply Input voltage: 0-10V, Input Select input voltage range, AI1-GND Analog input AI1 impendance:100K polarity and other functions Analog input with function code in F4 AI2-GND Analog input AI2 Input current: 0-20mA Group. DX500 Series Closed-Loop Vector Inverter...

  • Page 34: Cautions To The Wiring Of Control Terminal

    2．There are 2 shifts for Type II toggle switches. Applicable model: DX500-4T0015GQ/4T0022PQ DX500-4T0040GQ/4T0055PQ V: indicates that the AO end outputs a voltage signal from 0 to 10V. A: indicates that the AO end provides 0 to 20mA current signals. 拨码 Dial 开关 switch DX500 Series Closed-Loop Vector Inverter...

  • Page 35: Wiring Of Major Loop Terminal

    The single-phase AC power supply of the L、N grid can be connected. L indicates the live Grounding wire and N indicates the neutral wire. Note: It is forbidden to reversely connect the live wire and the neutral wire. DX500 Series Closed-Loop Vector Inverter...

  • Page 36: Main Loop Terminal Diagram

    ： DX500-4T0150GQ/4T0220PQ~ DX500-4T0090GQ/4T0110PQ~ DX500-4T0185GQ/4T0220PQ DX500-4T0110GQ/4T0150 Energy consumption braking resistor M otor G rounding Grounding B raking unit Three-phase Motor Three-phase pow er input DC-Reactor power input Applicable model ： Applicable model ： DX500-4T0300GQ/4T0370PQ~ DX500-4T0220GQ/4T0300PQ DX500-4T0370GQ/4T0450PQ DX500 Series Closed-Loop Vector Inverter...
  • Page 37 Applicable model ： Applicable model ： DX500-4T1600GQ/4T1850PQ~ DX500-4T1100GQ/4T1320PQ~ DX500-4T2200GQ/4T2500PQ DX500-4T1320GQ/4T1600PQ Braking unit Motor Grounding Grounding M otor Braking unit Three-phase Three-phase power input power input Applicable model ： Applicable model ： DX500-4T3500GQ/4T4000PQ~ DX500-4T2500GQ/4T2800PQ~ DX500-4T4000GQ/4T4500PQ DX500-4T3150GQ/4T3500PQ DX500 Series Closed-Loop Vector Inverter...

  • Page 38: Wiring For Basic Operation Of Inverters

    PG expansion card (optional) +12V Figure 4-2 Basic Wiring Diagram of DX500 Series 4.6 Grid System Requirements This product is suitable for the power grid system with neural grounding. If it is used in IT power grid system, it ...

  • Page 39: Chapter 5 Operation And Simple Running Of Frequency Inverter

    The indicator is off: the external terminal command is valid; the indicator is on: the operation panel command is valid. PANEL/REMOTE The indicator is flashing: the communication interface (or expanded communication board or expanded function board) command is valid. DX500 Series Closed-Loop Vector Inverter...
  • Page 40 [F0.0.11]=##1## (the switch status is not stored and lost after power down). Ok key Confirm the current status and parameters (the parameters are stored in the internal memory) and enter into next-level function menu. DX500 Series Closed-Loop Vector Inverter...

  • Page 41: Basic Functions And Operating Methods Of Panel

    Chapter 8. Check and modification of internal parameters  In normal monitoring mode, the internal parameters of the frequency inverter can be checked and modified as per general methods by pressing key. DX500 Series Closed-Loop Vector Inverter...
  • Page 42 The operation command channel switched by this function is not stored permanently. It will recover to original setting after the frequency inverter is power down and restarted. Relevant application parameters of the frequency inverter should be modified to permanently change the command channel. DX500 Series Closed-Loop Vector Inverter...

  • Page 43: Operating Methods Of Panel

    Operation And Simple Running Of Frequency Inverter 35 5.2.2 Operating methods of panel 1) Query for status parameters (e.g.) Figure 5-2 Query for status parameters DX500 Series Closed-Loop Vector Inverter...
  • Page 44 EROM regional numerical value parameter values at initial energizing backup parameters in operation panel, the numerical value will flicker when “EROM regional numerical value”, “parameter values at initial energizing” and “backup parameters in operation panel” are displayed. DX500 Series Closed-Loop Vector Inverter...

  • Page 45: Simple Running Of Frequency Inverter

    Automatic learning parameter set for accurate electric parameters of the controlled parameter determination motor. If the motor is rotating, please conduct after the motor is completely stopped. DX500 Series Closed-Loop Vector Inverter...
  • Page 46 Refer to F8.3.39 ~ Torque control is used under vector control mode F8.3.51 parameter set Torque control and can control the output torque of the motor as for torque control per torque command value. function DX500 Series Closed-Loop Vector Inverter...

  • Page 47: Initial Setting Of Frequency Inverter

    Mode 3: V/F separate control mode. It is applicable to the separate control of torque motor. Under this control mode, the output voltage and output frequency of the frequency inverter are not related and set by the user itself. DX500 Series Closed-Loop Vector Inverter...

  • Page 48: Simple Operation

    When the display current is stable as 0.0, the automatic learning is finished and operation is started; 5．During operation, press the data modification key to modify the output frequency of the inverter and adjust the motor’s rotating speed. DX500 Series Closed-Loop Vector Inverter...
  • Page 49 Figure 5-5 Wiring for the operation of VC mode If the motor is completely empty-load, slight oscillation may occur sometimes in the operation under high carrier frequency. At this time, please reduce the setting value of the carrier frequency. (Parameter [F1.1.13 ]). DX500 Series Closed-Loop Vector Inverter...

  • Page 50: Chapter 6 Function Parameter Table

    "—" indicates the parameter is relevant with the type or status of connected accessories. Variables: (H) - hexadecimal number; only bitwise data change is permitted (carry bit is not allowed), and the upper and lower limit for bitwise change. DX500 Series Closed-Loop Vector Inverter...

  • Page 51: System Management Parameter

    F0.0.02 0~65535(1580) × configuration macro parameters F0.0.03 Reserve Units: Contrast 0~7 Tens: Normal display mode LCD display 0: Steady mode F0.0.04 0023 setting(H) 1: Single parameter display 2: Dual parameter display 3: Three parameter display DX500 Series Closed-Loop Vector Inverter...
  • Page 52 (H) 0: Induction asynchronous motor 1: Spindle asynchronous servo motor 2:PMSM LED Kilobit: Motor 2 control mode 0: SVC mode/open-loop vector control 1: VC mode/closed-loop vector control 2: V/F control 3: V/F separate control DX500 Series Closed-Loop Vector Inverter...

  • Page 53: Selection Of Running Commands

    9: Highest value Channel 1 OR Channel 2 10: Lowest value Channel 1 OR Channel 2 11: √(Channel 1) + √(Channel 2) 12: √(Channel 1 + Channel 2) 13: (Channel1 x Scaling1) + (Channel 2 x DX500 Series Closed-Loop Vector Inverter...

  • Page 54: Frequency Setting

    14: Pulse input Fin 15: Given by the pulse input bipolarity 16: MODBUS fieldbus set value 1(relative set value) 17: MODBUS fieldbus set value 2(absolute set value) 18: AI1+AI2 19: AI2+AI3 20: AI2+pulse input Fin DX500 Series Closed-Loop Vector Inverter...

  • Page 55: Control Command Source

    3: 3 wire mode 2 F0.3.35 terminal action mode Tens: Command power-on first starting 0000 × 0: Running signal level starting 1: Running signal rising edge starting wire mode 1 and 2) Hundreds: Reserved Kilobit: Reserved F0.3.36 Reserve DX500 Series Closed-Loop Vector Inverter...

  • Page 56: Start And Stop

    FWD and REV F0.4.50 0.00~5.00Sec. 0.01 0.00 transition dead time FWD and REV switch 0: Switch at zero point F0.4.51 mode 1: Start frequency switch Zero speed (frequency) F0.4.52 0.00~100.00Hz 0.01 0.10 Hz detection level DX500 Series Closed-Loop Vector Inverter...

  • Page 57: Acceleration And Deceleration Characteristics Parameters

    1: Effective Tens: Temperature linkage adjustment 0: Void 1: Effective Hundreds: Reference frequency linkage Carrier F1.1.14 adjustment 0111 characteristics 0: Void 1: Effective Kilobit: Modulation mode 0: Asynchronous modulation 1: Synchronous modulation 2~5: Sound smooth DX500 Series Closed-Loop Vector Inverter...

  • Page 58: V/F Parameters And Overload Protection (Motor 1)

    F1.3.34 Voltage point 2 of Motor 2 V/F curve 0~500 Frequency point 3 of motor 2 V/F F1.3.35 0.0~[F0.1.21] 0.01 × curve F1.3.36 Voltage point 3 of Motor 2 V/F curve 0~500V Slip frequency compensation for motor F1.3.37 0~150(%) DX500 Series Closed-Loop Vector Inverter...

  • Page 59: Steady Running

    F1.4.52 Selection of self resetting fault 0000 Units: Output grounding 0: Self resetting forbidden 1: Self resetting permitted Kilobit: Running under voltage 0: Self resetting forbidden 1: Self resetting permitted F1.4.53 Display coefficient 0.001~60.000 0.001 1.000 DX500 Series Closed-Loop Vector Inverter...

  • Page 60: Vector Running Parameters (Motor 1)

    PMSM F2.0.21 Quadrature axis 0.001~6500.0mH × ☆ inductance of PMSM F2.0.22 Initial angle of PMSM 0~65535 × F2.0.23 Z pulse original angle 0.0~359.9 × F2.0.24 reserved reserved × F2.0.25 Overload protection 50.0~131.0(%)（131—closed） 110.0 setting DX500 Series Closed-Loop Vector Inverter...

  • Page 61: Vector Running Parameters (Motor 2)

    0~65535 × F2.1.49 Z pulse original angle 0.0~359.9 × F2.1.50 reserved reserved ×  The stator resistance, stator inductance and the Minimum Unit of total leakage inductance of asynchronous motors is relevant with different models. DX500 Series Closed-Loop Vector Inverter...

  • Page 62: Parameter Measurement And Pre-Excitation

    Units: DI1~DI4 terminal 0~F: 4-bit binary, bit=0 power-on effective, 1 disconnection effective Tens: DI5~DI8 terminal Input terminal effective F3.0.11 0000 × level (H) The same as above Hundreds: DI9 terminal The same as above Kilobit: Reserved DX500 Series Closed-Loop Vector Inverter...

  • Page 63: Multifunctional Output Terminal

    (relative to full scale value Lower limiting value of monitor 3 F3.1.34 0.0~100.0 (%) variables (relative to full scale value Upper limiting value of monitor 3 F3.1.35 0.0~100.0 (%) 100.0 variables (relative to full scale value DX500 Series Closed-Loop Vector Inverter...

  • Page 64: Pulse Input

    AI3 max. value (-10V~10V)/ F4.0.05 [F4.0.04]~10.00V 0.01 10.00 standard expansion card F4.0.06 AI1 filtering time coefficient 1~1000ms 10ms F4.0.07 AI2 filtering time coefficient 1~1000ms 10ms AI3 filtering time coefficient/ 1~1000ms F4.0.08 10ms standard expansion card DX500 Series Closed-Loop Vector Inverter...

  • Page 65: Analog Input Curve Correction

    F4.2.32 AO2 lower limiting value 0.0~[F4.2.33] F4.2.33 AO2 upper limiting value [F4.2.32]~100.0 (%) 100.0 F4.2.34 AO2 filtering time coefficient 0.01~10.00Sec. 0.01 0.10 AO2 fixed output value (at the F4.2.35 0.0~20.00mA (0.0~10.00V) 0.01 time of fixed output value) DX500 Series Closed-Loop Vector Inverter...

  • Page 66: Analog Input Power Failure Detection

    1: Forcedly set to the minimum AI3 power failure 2: Forcedly set to the maximum F4.3.48 × detection response 3: Forcedly set to the defaults value (F4.3.49) 4: Inverter forced trip stop AI3 power failure default F4.3.49 -10.00~10.00V 0.01 value DX500 Series Closed-Loop Vector Inverter...

  • Page 67: Virtual Analog Input

    × frequency 1 F5.0.02 Hopping frequency 2 0.0~[F0.1.21] 0.01 × Range of hopping F5.0.03 0.0~10.00Hz 0.01 × frequency 2 F5.0.04 Hopping frequency 3 0.0~[F0.1.21] 0.01 × Range of hopping F5.0.05 0.0~10.00Hz 0.01 × frequency 3 DX500 Series Closed-Loop Vector Inverter...

  • Page 68: Built-In Auxiliary Timer

    5: Timer 2 cycle reached (effective for UT3 ) Tens: Timer 2 (UT2) gated signal selection The same as above, 1: Multifunctional terminal (Function No. 59) Hundreds: Timer 3 (UT3) gated signal selection The same as above, 1: Multifunctional terminal (Function No. 60) DX500 Series Closed-Loop Vector Inverter...

  • Page 69: Built-In Auxiliary Counter

    1：Counter save data when power off Set value 1 of counter F5.2.22 0~65535 1000 Set value 2 of counter F5.2.23 0~65535 2000 Set value 1 of counter F5.2.24 0~65535 1000 Set value 2 of counter F5.2.25 0~65535 2000 DX500 Series Closed-Loop Vector Inverter...

  • Page 70: Auxiliary Functions

    F5.3.34 Voltage over modulation 0: Void 1: Effective Use ratio of dynamic F5.3.35 50~100(%) braking Level of dynamic braking F5.3.36 700~760V starting action Vibration suppression 0.0, 0.01~10.00 F5.3.37 0.01 coefficient (only effective in VF control mode) DX500 Series Closed-Loop Vector Inverter...

  • Page 71: Motor Temperature Detection

    F6.0.10 11th operating frequency [F0.1.22]~[F0.1.21] 0.01 25.00 F6.0.11 12th operating frequency [F0.1.22]~[F0.1.21] 0.01 5.00 F6.0.12 13th operating frequency [F0.1.22]~[F0.1.21] 0.01 15.00 F6.0.13 14th operating frequency [F0.1.22]~[F0.1.21] 0.01 35.00 F6.0.14 15th operating frequency [F0.1.22]~[F0.1.21] 0.01 50.00 DX500 Series Closed-Loop Vector Inverter...

  • Page 72: Simple Programmable Multi-Stage Operation

    Stage 10 running time 0.0~6500.0(Sec./Min.) F6.1.41 Stage 11 running time 0.0~6500.0(Sec./Min.) F6.1.42 Stage 12 running time 0.0~6500.0(Sec./Min.) F6.1.43 Stage 13 running time 0.0~6500.0(Sec./Min.) F6.1.44 Stage 14 running time 0.0~6500.0(Sec./Min.) F6.1.45 Stage 15 running time 0.0~6500.0(Sec./Min.) DX500 Series Closed-Loop Vector Inverter...

  • Page 73: Swing Frequency Operation

    Kilobit: Superposition mode of main and auxiliary, consult the frequency benchmark 0: Upper limit of frequency channel 1: Set value of superposition channel 2: Set value of superposition channel/ upper limit frequency-superposition channel set DX500 Series Closed-Loop Vector Inverter...
  • Page 74 Process PID feedback 0: Analog input AI1 F7.0.10 channel 1 1: Analog input AI2 2: Analog input AI3 Process PID feedback 3: Analog input AI3 dual polarity PID F7.0.11 feedback channel 2 4: Fin pulse input DX500 Series Closed-Loop Vector Inverter...
  • Page 75 0.01 to the upper limiting frequency) Preset hold time before F7.0.24 0.0~3600.0Sec. PID starting Actual sensor value F7.0.25 (range)corresponding 0.01~100.00 0.01 1.00 to 100% feedback Actual sensor value F7.0.26 corresponding to 0% -100.00~100.00 0.01 feedback DX500 Series Closed-Loop Vector Inverter...

  • Page 76: Process Pid Multi-Stage Setting

    (rpm) 0: Decoder (PG card needs to be equipped) 1: Single pulse input (Fin port) Revolution feedback F8.0.04 2: Analog input AI1 × channel 3: Analog input AI2 4: Analog input AI3 (dual polarity) DX500 Series Closed-Loop Vector Inverter...
  • Page 77 0~30000rpm feedback signal (not PG) The maximum revolution F8.0.16 corresponding to the 0~30000rpm 1500 feedback signal (not PG) Feedback revolution ratio F8.0.17 (motor shaft speed: 0.010~50.000 0.001 1.000 × measured shaft speed) DX500 Series Closed-Loop Vector Inverter...

  • Page 78: Revolution Closed-Loop Parameter

    0.0~150.0% (as compared to F8.2.36 Over speed protection value (OS) 120.0% upper limiting frequency) F8.2.37 Over speed protection time (OS) 0.0~2.00Sec. 0.01 0.10 SVC rotating speed estimate gain 0.10 ~ 10.00 0.01 1.00 F8.2.38 factor DX500 Series Closed-Loop Vector Inverter...

  • Page 79: Torque Control

    6: MODBUS Fieldbus set value 2 Tens: Reserved Hundreds: Maximum torque selection source 0: Maximum torque set value 1 (F8.3.50) 1: Maximum torque set value 2 (F8.3.51) 2: Multifunctional selection terminal setting 1 or 2 DX500 Series Closed-Loop Vector Inverter...

  • Page 80: Compensation Pid (Running Cycle: 1Ms)

    1: Negative deviation (negation) Compensation PID Tens: Output polarity F9.0.02 controller feature 0: Single polarity 0010 configuration 1: Dual polarity Hundreds:Loss of signal response 0: PID control closed 1: PID output held on (maintaining current DX500 Series Closed-Loop Vector Inverter...
  • Page 81 Actual value analog F9.0.14 [F9.0.13]~10.00/AI2: [F9.0.13]~20.00mA 0.01 10.00 input maximum Actual value F9.0.15 0.01~100.00 0.01 1.00 multiplication factor Sensor value when F9.0.16 0.01~100.00 0.01 1.00 actual value is 100% F9.0.17 ~ Reserved F9.0.20 DX500 Series Closed-Loop Vector Inverter...

  • Page 82: Compensation Pid Controller Parameter Selection

    5.00 constant 4 Compensation PID output F9.1.43 0.0, 0.01~20.00Sec. 0.01 1.00 filtering time coefficient 4 F9.1.44 reserve ~F9.1.51 Units ：Differential action switch Synchro control mode 0000 F9.1.52 0: Void 1: Effective Tens ：Synchro control mode DX500 Series Closed-Loop Vector Inverter...

  • Page 83: Modbus Fieldbus

    Default Limit FA.1.08 Mapping application parameter 1 (H) F0.00 ~ FF.55 F0.29 × FA.1.09 Mapping application parameter 2 (H) F0.00 ~ FF.55 F0.29 × FA.1.10 Mapping application parameter 3 (H) F0.00 ~ FF.55 F0.29 × DX500 Series Closed-Loop Vector Inverter...

  • Page 84: Communication Linkage Synchronous Control

    2: Analog inputAI2 coefficient 3: Analog inputAI3 0: No offset 1: Determined by frequency setting Slave device offset FA.2.28 source 1 frequency/ Revolution 2: Determined by frequency setting source 2 FA.2.29 Linkage balancing 0: Void DX500 Series Closed-Loop Vector Inverter...
  • Page 85 1: Current balancing 2: Torque balancing 3: Power balancing 4: Position synchronous balancing FA.2.30 Linkage balancing gain 0.001~10.000 0.001 1.000 Amplitude limiting of FA.2.31 position synchronous 0.10~10.00Hz — 1.00 balancing FA.2.32 Reserved — — — DX500 Series Closed-Loop Vector Inverter...

  • Page 86: Expansion Multifunctional Input Terminal (Edi1~ Edi8)

    Automatic shift switching cycle 0.10~2.00Sec. 0.01 0.30 0: Void 1: Bind-type brake torque effective Zero frequency torque holdup 2: Position locking(PG feedback VC Fb.2.20 × (DC bind-type brake preferred) mode) 3: Lock in the designated shutdown angle DX500 Series Closed-Loop Vector Inverter...
  • Page 87 0: Locate according to the order 1: Locate according to the minimum corner Fb.2.37 reverse Fb.2.38 Spindle orientation angle 1 0~359.9 45.0 Fb.2.39 Spindle orientation angle 2 0~359.9 90.0 Fb.2.40 Spindle orientation angle 3 0~359.9 135.0 DX500 Series Closed-Loop Vector Inverter...

  • Page 88: Virtual Input And Output

    Definition of virtual input function FF.0.10 0~96 × (SDI2) Definition of virtual input function FF.0.11 0~96 × (SDI3) Definition of virtual input function FF.0.12 0~96 × (SDI4) Definition of virtual input function FF.0.13 0~96 × (SDI5) DX500 Series Closed-Loop Vector Inverter...

  • Page 89: Protection Function Configuration Parameter

    1: Trip and stop 2: Nonstop alarm Units: Temperature sensor fault 0: No action 1: Trip and stop Protection action FF.1.20 2: Nonstop alarm 0100 configuration 2 (H) Tens: Inverter overheat alarm 0: Closed 1: Act DX500 Series Closed-Loop Vector Inverter...

  • Page 90: Correction Parameter

    0.001 1.000 FF.2.33 AO2 zero offset correction -0.500~0.500V 0.001 FF.2.34 AO2 gain correction 0.950~1.050 0.001 1.000 FF.2.35 under voltage action level 320~450V × Correction coefficient of DC side FF.2.36 0.950~1.050 0.001 1.000 voltage detection value DX500 Series Closed-Loop Vector Inverter...

  • Page 91: Special Functional Parameters

    0000 × control options 0: Standard panel interface control (can be connected to monitoring panel via RS485) 1: RS485 port external panel control (standard panel, only for monitoring) 2: Multifunctional terminal switching (Function No. 40) DX500 Series Closed-Loop Vector Inverter...

  • Page 92: Historical Fault Recording

    0~1000V dE.0.13 Output torque -300.0~ 300.0% 0.1% dE.0.14 Target frequency 0.0~300.00Hz 0.01 Equipment maximum dE.0.15 0.0~150.0 0.1°C temperature Units: 0: Stop command 1: Running command dE.0.16 Command status 0000 Tens: Reserved Hundreds: Reserved Kilobit: Reserved DX500 Series Closed-Loop Vector Inverter...

  • Page 93: Basic Status Parameter

    3: Open-loop torque control 4: Closed-loop torque control 5: V/F separated control d0.0.08 Inverter running status Tens: Operation status 0: Stop 1: Start acceleration 2: Stop deceleration 3: Decreasing frequency and deceleration 4: Steady operation DX500 Series Closed-Loop Vector Inverter...

  • Page 94: Auxiliary Status Parameter

    -300.0Hz~300.00Hz 0.01Hz d0.1.34 Actually measured revolution value -30000~30000rpm 1rpm d0.1.35 Inverter overload integrator value 0 ~ 1020 Process PID set variable (physical d0.1.36 0.01~60000 0.01 quantity) Process PID feedback variable 0.01~60000 d0.1.37 0.01 (physical quantity) DX500 Series Closed-Loop Vector Inverter...

  • Page 95: Modbus Fieldbus Status Parameter

    0.01 d1.0.10 Analog output AO2 0.00~10.00V 0.01 Figure 6-1 Terminal effective sketch  As shown in Figure 6-1, DI2, DI3, DI7, DI9 terminal input is in effective status, and other terminals are at void status. DX500 Series Closed-Loop Vector Inverter...

  • Page 96: Counter Timer Value

    Equipment capacity 0.1~1000.0KW 0.1KW — Motherboard program d1.4.46 6000~6999 — version (H) d1.4.47 Reserved — Motherboard check d1.4.48 2009~2100 — date(H) Motherboard check 0101~1231 d1.4.49 — date(H) Motherboard check serial d1.4.50 0 ~ 50000 — number DX500 Series Closed-Loop Vector Inverter...
  • Page 97 Spindle origin homing input Spindle positioning selection 1 Spindle positioning selection 2 Spindle positioning selection 3 Position gain selection Reserved Servo command pulse value clear 79~96 Reserved Tapping input 0.1Hz~100.00KHz pulse input(DI9/Fin Effective) Pulse input(DI9/Fin Effective) DX500 Series Closed-Loop Vector Inverter...
  • Page 98 Terminal as frequency output (only applicable to DI8 terminal status effective DO3/FO terminal) SDO1 LDI SDO2 LDI SDO1⊙SDO2 AND SDO3⊙SDO4 AND SDO5⊙SDO6 AND SDO3⊕SDO4 OR SDO5⊕SDO6 OR SDO7⊕SDO8 OR  Direction will not be considered for comparison of monitor variables DX500 Series Closed-Loop Vector Inverter...
  • Page 99 Built-in Fieldbus set value 1 10000 Extended communication module set value 1 10000 Built-in Fieldbus set value 2 30000 Extended communication module set value 2 30000 39~44 Reserve Fixed output (current or voltage) 20.00mA (10.00V) DX500 Series Closed-Loop Vector Inverter...

  • Page 100: Chapter 7 Description Of Specific Functions

    Figure 7-1 Wiring diagram forpanel operation digital/shuttle setting 3: 2 wire Control 1/AI1 setting Refer to Figure 7-2-A for the application wiring diagram, and refer to Table 7-1 for macro- related parameters. Figure 7-2-A 2 wire control 1/AI1 setting wiring diagram DX500 Series Closed-Loop Vector Inverter...
  • Page 101 — — Locked F0.4.37 Locked F0.4.38 Locked F3.0.01 — — — — Locked F3.0.02 — — Locked F3.0.03 — — Locked F3.0.04 Locked F6.1.15 Relocatable F6.2.46 Relocatable F7.0.00 Relocatable F8.0.00 Relocatable F9.0.00 Relocatable FA.2.25 Relocatable DX500 Series Closed-Loop Vector Inverter...
  • Page 102 0: Display all parameters 1: Display effective configuration parameters To automatically hide the parameters irrelevant with current command or hardware according to different parameter setting commands or different current hardware configuration (e.g. various expansion boards), so as to DX500 Series Closed-Loop Vector Inverter...
  • Page 103 This password will automatically disappear after 30 seconds. The macro parameter cannot be modified once within 30 seconds upon input of the password. If it is intended to make modification once again, the password should be entered again. DX500 Series Closed-Loop Vector Inverter...
  • Page 104 The sketch of locking operation is as below: Figure 7-5 Parameter locking flow Enter preset password and then press OK, and then the parameter locking status will be relieved. The sketch of unlocking operation is as below: Figure 7-6 Parameter unlocking flow DX500 Series Closed-Loop Vector Inverter...
  • Page 105 Closed-loop vector control mode must be adopted, and specified motor should be used. _ _ X _/X _ _ _ : Control Mode 0: SVC (open-loop vector control) mode The vector control operation mode without the speed sensor features low frequency, high torque, steady speed and DX500 Series Closed-Loop Vector Inverter...
  • Page 106 STOP key is pressed, the inverter will control the motor to achieve deceleration stop according to the current effective deceleration time. The priority of this stop mode is higher than that of parameter F0.4.38. DX500 Series Closed-Loop Vector Inverter...
  • Page 107 The corresponding physical quantity of the display data can be referred to the status monitoring parameter table. When the inverter is conducting detection of motor parameters, the auxiliary display will display the value of the current output current, which is not restricted by the parameter F0.0.13. DX500 Series Closed-Loop Vector Inverter...

  • Page 108: Running Command Selection (Group F0.1)

    1: Channel 2 Hz setting The frequency setting source 2 is independently effective. In this case, the frequency set value is solely determined by the frequency setting source 2 and is named as the set value 2. DX500 Series Closed-Loop Vector Inverter...
  • Page 109  The combination results will only be in bipolarity when the setting source 1 is set in bipolarity way. (Figure b) 6: Channel 1 - Channel Frequency set value = setting 1 - set value 2 The sketch of frequency combination setting is shown as below: DX500 Series Closed-Loop Vector Inverter...
  • Page 110 Set value 1 (unipolarity) Set value 1 (bipolarity) Combination value Combination value Combination value Set value 2 (bipolarity) Set value 2 (bipolarity) Set value 2 (bipolarity) （a） （b） （c） Figure 7-9-E Frequency combination sketch 5 DX500 Series Closed-Loop Vector Inverter...
  • Page 111 (minimum set value of frequency source 2) and F0.2.31 (maximum set value of frequency source 2) to limit the range of frequency set value of the frequency source 2; To set F0.1.21 (upper limiting frequency) and F0.1.22 (lower limiting frequency) to limit the range of the  frequency set value. DX500 Series Closed-Loop Vector Inverter...
  • Page 112 The relationship among the three kinds of frequency is shown in Figure 7-10. Output voltage [F1.2.16] Output frequency [F0.1.22] [F1.2.15] [F0.1.21] [F0.1.20] Figure 7-10 Frequency parameter definition sketch DX500 Series Closed-Loop Vector Inverter...

  • Page 113: Frequency Setup (Group F0.2)

    1: Keypad entry 2 (go to zero when stopped) Similar to the case of “0” as above, the inverter will automatically clear current set value after stop. DX500 Series Closed-Loop Vector Inverter...
  • Page 114 The basic operation is slimier to that as stated in "the" and the difference is that: in the mode of “4”, the set frequency is unsigned values (not containing direction information), and the setting range of the frequency is: 0~upper limiting frequency; while in the mode of “7”, the set frequency is signed values (containing direction changing DX500 Series Closed-Loop Vector Inverter...
  • Page 115 The frequency set value = the frequency value corresponding to the analog input AI2 + the frequency value corresponding to the pulse input Fin 21: AI1*AI2/full scale of AI2 (10V) The frequency set value = the frequency value corresponding to AI1 *the frequency value corresponding to AI2/the DX500 Series Closed-Loop Vector Inverter...
  • Page 116 The frequency command value at the time of panel digital setting can be directly modified with the ▲, ▼ keys (or shuttle) on the panel in the normal monitoring mode, and the set frequency can be also modified by means of parameter modification. DX500 Series Closed-Loop Vector Inverter...

  • Page 117: Control Command Source (Group F0.3)

    Figure 7-13-B Two wire running mode 2 2: Three wire mode 1 When K0 is engaged, FWD and REV control is effective; and when K0 is unengaged, FWD and REV control is void, and the inverter will stop. DX500 Series Closed-Loop Vector Inverter...

  • Page 118: Start And Stop (Group F0.4)

    (Function No.43) is effective; If it is void, the inverter will stop in the way defined by the kilometer of this parameter, and will then automatically run again after signal recovery. 2: Command word from standard fieldbus (effective when standard expansion card is equipped) The start permission signal is from the bus command word. DX500 Series Closed-Loop Vector Inverter...
  • Page 119 Figure 7-16 Revolution tracking start sketch _ X _ _: Stop mode 0: Deceleration stop In the case of deceleration stop, the inverter will gradually reduce the output frequency according to the preset deceleration time until it stops. DX500 Series Closed-Loop Vector Inverter...
  • Page 120 The start pre-excitation time means the duration in which the inverter inputs start pre-excitation current for the motor.  When the rated current of the adapter motor differs greatly from the rated current of the inverter, please carefully set the pre-excitation current (F0.4.41), as excessive setting may damage the motor. DX500 Series Closed-Loop Vector Inverter...
  • Page 121 DC band-type brake is needed, forced air-cooling motor should be used. During the long time of band-type braking, if there is constant load in the motor band-type brake, DC band-type brake will not guarantee that the motor shaft will not rotate. DX500 Series Closed-Loop Vector Inverter...
  • Page 122 The forward and reverse transition dead time is used to set the waiting time for the motor to shift from FWD to REV or from REV to FWD. This function is used to overcome reversal current compact caused by mechanical dead zone, as shown in Figure 7-21. DX500 Series Closed-Loop Vector Inverter...
  • Page 123 F0.4.54 Emergency stop mode (EMS) Setting range: 0, 1 Factory default: 0 This parameter defines the stop mode after the inverter has received an emergency command (Function No. 14, to be set by the Group F3.0 parameters). DX500 Series Closed-Loop Vector Inverter...

  • Page 124: Accel And Decel Characteristics (Group F1.0)

    As shown in item ② in Figure 7-24, the acceleration rising/deceleration decreasing period of S curve is indicated by the percentage of the total acceleration and decoration time. DX500 Series Closed-Loop Vector Inverter...
  • Page 125 The time for decelerating from the maximum output frequency [F0.1.20] to the zero frequency will only function when the inverter stops in deceleration way(F0.4.54 is set to 0) after receiving EMS emergency stop command (Function No. 14). DX500 Series Closed-Loop Vector Inverter...

  • Page 126: Carrier Frequency (Group F1.1)

    When the ratio between the carrier frequency and inverter output frequency is below 20, it is suggested to set to the synchronous modulation mode so as to promote stability. 2: Noise smoothing In this mode, the inverter’s carrier frequency is uncertain random value, which is favorable for reducing audio noise and fixed frequency interference. DX500 Series Closed-Loop Vector Inverter...

  • Page 127: V/F Parameters And Overload Protection (Motor 1) (Group F1.2)

    It is used to improve the inverter’s low frequency torque characteristics. When the inverter runs at low frequency, it will make compensation for the inverter's output voltage. Its set value is the percentage relative to the motor’s reference voltage [F1.2.16]. See Figure 7-27-A and Figure 7-27-B. DX500 Series Closed-Loop Vector Inverter...
  • Page 128 This parameter is only effective to V/F control mode. DX500 Series Closed-Loop Vector Inverter...

  • Page 129: V/F Parameters And Overload Protection (Motor 2) (Group F1.3)

    Thus, for occasions requiring shorter acceleration time, acceleration torque level shall be properly improved. Figure 7-30 Schematic diagram of current limit for acceleration and deceleration DX500 Series Closed-Loop Vector Inverter...
  • Page 130 When frequency inverter detects the direct current bus voltage exceeds [F1.4.43], it will adjust output frequency (extended deceleration time or increase frequency), to ensure continually safe running. DX500 Series Closed-Loop Vector Inverter...
  • Page 131 减速时间 减速停机 自由停机 This function plays very efficiently in large inertia load application occasions like centrifugal pump and draught fan. Figure 7-32-B Sketch of current-limiting Figure 7-32-A Sketch of undervoltage adjusting and undervoltage adjusting Adjusting DX500 Series Closed-Loop Vector Inverter...

  • Page 132: Vector Running Parameters (Motor 1) (Group F2.0)

    (parameter FF.4.43 can shield this function). F2.0.05 ~ F2.0.09 Motor internal parameters — Factory default: ☆ This group of parameters can be auto updated after parameter identification, generally free of necessity of setting. DX500 Series Closed-Loop Vector Inverter...

  • Page 133: Parameter Measurement And Pre-Excitation (Group F2.2)

     0: Closed 1: Static identification During the process of parameter measurement, motor shall be kept in stopped condition. There is no requirement for the connection relationship of motor shaft, but with lower measurement precision. DX500 Series Closed-Loop Vector Inverter...

  • Page 134: Multifunctional Input Terminal (Group F3.0)

    By means of the ON/OFF status combinations of these four functional terminals, select the set frequencies relevant to F6.0.00~F6.0.15 parameters as the current set frequencies of frequency converter. The priority of the frequency instruction is higher than frequency set channel F0.1.16. DX500 Series Closed-Loop Vector Inverter...
  • Page 135 Acceleration and deceleration Acceleration and deceleration Acceleration and deceleration time time selection 2 time selection 1 Acceleration time 1/Deceleration time 1 Acceleration time 2/Deceleration time 2 Acceleration time 3/Deceleration time 3 Acceleration time 4/Deceleration time 4 DX500 Series Closed-Loop Vector Inverter...
  • Page 136 When frequency inverter is in the process of deceleration stop and running frequency is lower to straight flow brake or brake starting frequency or speed, the function is effective. When the terminal status is effective, execute DC brake; DX500 Series Closed-Loop Vector Inverter...
  • Page 137 28~30: Process PID multi-stage given terminals 1~3 Using ON/OFF status combinations of multi-stage process PID given terminals 1~3 can achieve multi-stage process PID given terminals selection as following table. DX500 Series Closed-Loop Vector Inverter...
  • Page 138 35: Minimum torque limiting set value selection This function is applied to switch minimum torque limiting set value of frequency inverter (negative torque limiting) between minimum torque limiting 1 and minimum torque limiting 2. See switching status as following table: DX500 Series Closed-Loop Vector Inverter...
  • Page 139 This terminal is used for single pulse accumulative length value resetting. 62: Motor temperature detection contact input When thermo switch is used as the external temperature transmitter (see parameter F5.4.43 specification), this terminal is used for external thermo switch inputting. DX500 Series Closed-Loop Vector Inverter...
  • Page 140 3 selection 2 selection 1 Common operation Positioning angle1 (Fb.2.38) Positioning angle 2 (Fb.2.39) Positioning angle 3 (Fb.2.40) Positioning angle 4 (Fb.2.41) Positioning angle 5 (Fb.2.42) Positioning angle 6 (Fb.2.43) Positioning angle 7 (Fb.2.44) DX500 Series Closed-Loop Vector Inverter...
  • Page 141 BIT0:Positive and negative logic definition of D15； BIT2:Positive and negative logic definition of D16； BIT3:Positive and negative logic definition of D17； BIT4:Positive and negative logic definition of D18； BIT0:Positive and negative logic definition of Reserve DX500 Series Closed-Loop Vector Inverter...

  • Page 142: Multifunctional Output Terminal (Group F3.1)

    When inverter goes wrong and sends fault signal, terminal will output effective signal/relay will pull in. 5: Equipment alarm When there is exception of inverter and sending warning signal, terminal will output effective signal/relay will pull in. DX500 Series Closed-Loop Vector Inverter...
  • Page 143 F0.1.21 or below lower limit frequency F0.1.22, then terminal will output effective signal/relay will pull in. 24: Encoder direction It is used to indicate the directional signal output by current encoder frequency division. DX500 Series Closed-Loop Vector Inverter...
  • Page 144 When comparative value /periodic value of timer reaches to setting value, terminal will output effective signal/relay will pull in. Please refer to function specifications for F5.1.06 ~ F5.1.19 parameters 55~62: Status of multifunctional input terminal If D10~D18 terminals are effective, terminal will output effective signal/relay will pull in. DX500 Series Closed-Loop Vector Inverter...

  • Page 145: Pulse Input (Group F3.2)

    Setting range: 0.1~2000.0mm Factory default: 100.0 liner speed calculation) This group of parameters is used for linear speed calculation or length accumulation. Mechanical drive ratio=rotating speed of pulse speed measuring shaft: Rotating speed of motor shaft DX500 Series Closed-Loop Vector Inverter...

  • Page 146: Pulse Output (Group F3.3)

    Corresponding relationship between the two is as shown in Figure 7-35: Fout output frequency [F3.3.48] [F3.3.47] Per unit value of the pulse output mapping variable [F3.3.50] [F3.3.51] Figure 7-35 Characteristic curve of pulse output fount DX500 Series Closed-Loop Vector Inverter...

  • Page 147: Analog Input (Group F4.0)

    (time needed for given signal rising to 63% of stable value) should be set properly according to fluctuation range of external input signal, if set it too high, anti-interference capacity will be strong while delaying the speed of response to setting signal. DX500 Series Closed-Loop Vector Inverter...

  • Page 148: Analog Input Curve Correction (Group F4.1)

    Factory default: 0.0 expansion card F4.2.31 AO2 max value/standard Setting range: 0.00~10.00V Factory default: 10.00 expansion card This group of parameters defines the maximum and minimum of multifunction analog output AO1, AO2 allowed to output. DX500 Series Closed-Loop Vector Inverter...
  • Page 149 When the mapping variable of multifunction analog output AO1, AO2 is a fixed value (F4.02.22, F4.2.23 is set as 24), fixed value of AO1 output is [F4.2.29], and the fixed value of AO2 output is [F4.2.35], which can output voltage and current signal. DX500 Series Closed-Loop Vector Inverter...

  • Page 150: Analog Input Wire-Break Detection (Group F4.3)

    4: Inverter forced trip stop When detecting analog input wire-break, it reports aL.036 - aL.038 fault signal and lock output, and load motor freely sliding down. If the wire-break fault is cleared, fault signal shall be cleared with hand-reset. DX500 Series Closed-Loop Vector Inverter...

  • Page 151: Hopping Frequency (Group F5.0)

    Trigger signal Clock（S） （S） Reset Comparative value reaching (0.5pulse) Comparative value reaching (level) REV after reaching the comparative value Figure 7-41-A Schematic diagram of comparison value of timer 1 reaching for the basic function (F5.1.06=11#1) DX500 Series Closed-Loop Vector Inverter...

  • Page 152: Trigger And Gate Control Function Setting Of Timer

    Figure 7-41-C Starting trigger and gate control signal function of timer 1 (UT1) (F5.1.06=1111; F5.1.15=0001) 7.22.3 Clock concatenation function setting of timer [F5.1.09] Trigger signal Clock Trigger signal Clock Figure 7-41-D Pulse concatenation function of timer 1(UT1) (F5.1.06=10#1; F5.1.07=###3) DX500 Series Closed-Loop Vector Inverter...

  • Page 153: Built-In Auxiliary Counter (Group F5.2)

    Differences: Counter will continue to count upwards without reset, and start from 0 on until overflew. Set value 2 Set value 1 Clock pulse Set value 1 reaching (0.5 Sec. pulse) Reset Set value 1 reaching (level) REV after reaching set value 1 Figure 7-42-A Counter function 1 DX500 Series Closed-Loop Vector Inverter...

  • Page 154: Auxiliary Functions (Group F5.3)

    1: Output the lower limiting frequency when it is below the lower limiting frequency If the value is less than the lower limiting frequency, the output of the inverter frequency is the lower limiting frequency. DX500 Series Closed-Loop Vector Inverter...
  • Page 155 When applying braking resistor, generally the magnetic flow braking shall be selected as invalid or lower the strength properly (F5.3.33). Brake torque （%） Brake with magnetic flux Brake without magnetic flux Frequency(Hz) Figure 7-43 Magnetic flow braking curve DX500 Series Closed-Loop Vector Inverter...
  • Page 156 Only valid with V/F control method. Selecting this parameter can restrain the output current oscillation. Setting 0.0 to close this function. The larger the value is, the slower restraining action is and the wider the biggest adjustment range is. DX500 Series Closed-Loop Vector Inverter...

  • Page 157: Motor Temperature Detection (Group F5.4)

    6: Thermoswitch (normally open) The motor temperature can be measured by connecting the PT100 or PTC sensor to the analog input and output interfaces of frequency converter. See Figure 7-47-A and Figure 7-47-B for wiring: DX500 Series Closed-Loop Vector Inverter...
  • Page 158 Setting range: -10.0~500.0°C Factory default: 130.0 threshold value (0~5000Ω/PTC) This parameter is used to define the alert action point and protective action point for over-temperature detection; The unit should be determined by the motor temperature sensor used. DX500 Series Closed-Loop Vector Inverter...

  • Page 159: Multi-Stage Frequency Setting (Group F6.0)

    7 stages being set (F7.1.27 ~ F7.1.33). 4: Multi-stage PID setting operation condition effective When multifunctional input terminal (Function No. 23) is valid, the multi-stage setting of process PID is also valid, at DX500 Series Closed-Loop Vector Inverter...
  • Page 160 Frequency [F6.0.03] [F6.0.02] [F6.0.35] [F6.0.01] [F6.0.34] [F6.0.00] Time [F6.0.31] [F6.0.05] [F6.0.32] [F6.0.33] [F6.0.36] [F6.0.04] Running command Stage end DO output Cycle end DO output Figure 7-48-C Single cycle stop mode of simple PLC operation DX500 Series Closed-Loop Vector Inverter...
  • Page 161 _ X _ _ : Selection of breakpoint/stop recovery mode 0: Restore running at the first stage In simple programmable multi-stage operation, frequency inverter will clear out current operation state DX500 Series Closed-Loop Vector Inverter...
  • Page 162 When the frequency converter fails power, it stores the simple programmable multi-stage operation, including the power-off status, operation frequency, operated time, and operates according to the parameter's breakpoint/stop recovery mode of hundred definition after power comes again. DX500 Series Closed-Loop Vector Inverter...

  • Page 163: Simple Programmable Multi-Stage Operation (Group F6.1)

    In case of frequency (revolution) instruction source allowed to the priority. If it invalidates, frequency converter operates with the set value of swing frequency preset frequency F6.2.47. In this mode, preset frequency waiting time invalidates. DX500 Series Closed-Loop Vector Inverter...
  • Page 164 Frequency setting in the center of the swing frequency is referred to the center value of frequency converter output frequency in the process of swing frequency operation. Center frequency of practical output = [F6.2.53] + F0.1.16 certain set frequency. DX500 Series Closed-Loop Vector Inverter...
  • Page 165 Refer to the following figure for the structure of Process PID and functions of each functional parameters: Figure 7-51 Schematic block of process PID control...

  • Page 166: Process Pid (4Ms Control Cycle) (Group F7.0)

    When the analog channel input is selected for feedback source of process PID, corresponding relationship between feedback value of process PID and analog port can be altered with this group of parameters. The corresponding relationship is shown in Figure 7-53. DX500 Series Closed-Loop Vector Inverter...
  • Page 167 The larger the differential coefficient is set, the stronger the differential function is. In general system, there is no need to introduce differential link. Larger differential inertia filtering time can make the differential adjustment more smoother, generally, It is set in proportion to the inertia of system. DX500 Series Closed-Loop Vector Inverter...
  • Page 168 PID output shall take the absolute value. Refer to Figure 7-55-A and Figure 7-55-B. PID feedback Deviation limiting range [F7.0.22] PID setting Time Output frequency For single polarity of PID, when output frequency is 0, the direction doesn't change Time Figure 7-55-A Single polarity of PID control mode DX500 Series Closed-Loop Vector Inverter...
  • Page 169 When frequency inverter start to operate, first of all, it shall be sped up to the preset frequency of PID, and operate as closed-loop characteristics after running continually for a while at this point of frequency [F7.0.24]. DX500 Series Closed-Loop Vector Inverter...

  • Page 170: Process Pid Multi-Stage Setting (Group F7.1)

    This function is valid when PID output conducts frequency order; Sketch is shown as below: Output frequency T<[F7.2.36] [F7.2.36] [F7.2.35] Stop Start Time(T) PID feedback PID given [F7.2.38] value Awaken deviation[F7.2.37] Time(T) Figure 7-59 Sketch of PID sleeping function DX500 Series Closed-Loop Vector Inverter...

  • Page 171: Revolution Setting And Feedback (Group F8.0)

    8: MODBUS Fieldbus set value 2 (absolute setting) 9: Virtual analog input SAI1 10: Virtual analog input SAI2 Note: Select revolution setting channels 3~7, upper and lower limiting parameters shall be correctly selected F8.0.01 and F8.0.02. DX500 Series Closed-Loop Vector Inverter...
  • Page 172 [F8.0.02]), while feedback speed is smaller than wire breakage zero speed signal level, and revolution of frequency inverter checks wire breakage protective function after keeping the set time of F8.0.11. DX500 Series Closed-Loop Vector Inverter...

  • Page 173: Revolution Closed-Loop Parameter (Group F8.1)

    ASR-PID P＝[F8.1.25] P＝[F8.1.25] I＝[F8.1.26] I＝[F8.1.26] D＝[F8.1.27] D＝[F8.1.27] P＝[F8.1.21] P＝[F8.1.21] I＝[F8.1.22] I＝[F8.1.22] Motor D＝[F8.1.23] D＝[F8.1.23] Motor revolution revolution [F8.1.19] [F8.1.20] [F8.1.19] [F8.1.20] Figure 7-63-B Double PID Figure 7-63-A Double PID parameter (continuous switching) parameter (hysteresis switching) DX500 Series Closed-Loop Vector Inverter...
  • Page 174  Actual output torque is also limited by adjuster output lower limit amplitude [F1.4.47] and should pick up the lower among the two. When running acceleration and deceleration, it is mainly limited by electricity limit level. DX500 Series Closed-Loop Vector Inverter...

  • Page 175: Protective Parameters (Group F8.2)

    Provided that feedback rotating speed is continuously faster than given OS detecting value within given OS detecting time [F8.2.37], then inverter shall be in line with the setting action of F8.2.33. Set value of F8.2.36 is corresponding to the percentage of upper limit frequency [F0.1.21]. DX500 Series Closed-Loop Vector Inverter...

  • Page 176: Torque Control (Group F8.3)

    Factory default: 0.0 Its set value, the setting with symbols (Direction), is corresponding to the percentage of rated torque; Actual given direction of torque is “Exclusive OR” of control command direction and set value direction. DX500 Series Closed-Loop Vector Inverter...

  • Page 177: Compensation Pid (1Ms Control Cycle) (Group F9.0)

    PID feedback value and the analogy port.The correspondence relationship is shown in Figure 7-66. Figure 7-65 Sketch of compensation PID set value definition Figure 7-66 Sketch of compensation PID feedback value definition DX500 Series Closed-Loop Vector Inverter...

  • Page 178: Parameter Selection Of Compensation Pid Controller (Group F9.1)

    Time Selection of controller parameters PID group 4 effective [F9.1.39]~[F9.1.43] PID group 3 effective [F9.1.34]~[F9.1.38] PID group 2 effective [F9.1.29]~[F9.1.33] PID group 1 effective [F9.0.03]~[F9.0.07] Time Figure 7-67 Sketch of compensation PID parameter switching DX500 Series Closed-Loop Vector Inverter...

  • Page 179: Modbus Fieldbus (Standard Expansion Card Configuration) (Group Fa.0)

    1~10 (H) d0.00~d0.09 When DX500 series inverter makes access to functional parameters or monitoring parameters via the buss, corresponding address can be predicted directly with the functional code. However, when it is needed to access multiple functional parameters or monitoring parameters with discontinuous address, multiple-frame data are needed in this method.

  • Page 180: Communication Linkage Synchronous Control (Group Fa.2)

    Slave frequency command = master frequency command * [FA.2.26] of the salve machine *AI1/AI1 maximum. 2: Analog input Al2 If AI2 is selected for the fine adjustment source for linkage proportion coefficient, then: Slave frequency command = master frequency command * [FA.2.26] of the salve machine *AI2/AI2 maximum. DX500 Series Closed-Loop Vector Inverter...
  • Page 181 When the linkage balancing function is effective, this parameter is used to set the adjusting gain output by this device, and it is only effective for the slave device. The higher the gain is, the higher the amplitude of the self-balancing adjustment is. DX500 Series Closed-Loop Vector Inverter...

  • Page 182: Expansion Multifunctional Input Terminal (Group Fb.0 And Fb.1)

    1: Effective – must be in the closed-loop vector control mode. 2: External terminal selection (Function No. 69). The closed-loop vector control mode must be selected for this function, and the selection will not be effective until the inverter has completely stopped. DX500 Series Closed-Loop Vector Inverter...
  • Page 183 The higher the position speed feed-forward gain is set, the faster the tracking speed is. However, excessive set value may worsen the stability. Fb.2.36 Spindle orientation mode Setting range: 0000~0111 Factory default: 0000 _ _ _ X: Selection of positioning zero point reference signals 0: Z Pulse positioning DX500 Series Closed-Loop Vector Inverter...

  • Page 184: Virtual Input And Output (Group Ff.0)

    The virtual output nodes SDO1~SDO8 are functionally the same as the multifunctional output terminals DO1~DO3, but do not output any signal. They are directly connected in the controller of the inverter to the virtual input nodes DX500 Series Closed-Loop Vector Inverter...

  • Page 185: Protecting Function Configuration Parameters (Group Ff.1)

    This group of parameters is sued to make fine adjustment to AI1 zero point and AI1. The relationship before and after adjustment: AI1 input value= AI1 gain correction* AI1 value before adjustment +AI1 zero offset DX500 Series Closed-Loop Vector Inverter...
  • Page 186 Generally, users do not need to set these parameters. Figure 7-68-B AI1 gain correction Figure 7-68-A AI1 zero offset curve correction curve Figure 7-69-A AI2 zero offset Figure 7-69-B AI2 gain correction correction curve curve DX500 Series Closed-Loop Vector Inverter...

  • Page 187: Special Functional Parameters (Group Ff.3)

    _ _ _ X: Soft start function (effective for model 4T0370 below) This function helps effectively reducing the instantaneous power required for starting the fan, hence guarantee stable and reliable operation of the switch power supply. DX500 Series Closed-Loop Vector Inverter...
  • Page 188 When “Effective” is selected, the heating of the drive can be reduced under full-output voltage. X _ _ _ : SVC Revolution identification mode/synchro control mode 0: SVC Revolution identification mode 1/synchro id = 0 control mode 1: SVC Revolution identification mode 2 (reserved) effecctive/synchro minimum current control mode DX500 Series Closed-Loop Vector Inverter...

  • Page 189: Chapter 8 Warning, Alarm Diagnosis And Counter Measures

    F8.1 parameter set. Fu.004 vector control operation. It is valid to set [F0.4.38] as 1; acceleration Start the rotating motor (without rotating Recover operation in the mode of speed tracking). deceleration and restart after power off. DX500 Series Closed-Loop Vector Inverter...
  • Page 190 4. Seek for the manufacturer’s support. Overheating of Fu.015 frequency inverter Same with above. Same with above. (sensor 2) Overheating of frequency inverter Same with above. Same with above. Fu.016 (sensor 3) DX500 Series Closed-Loop Vector Inverter...
  • Page 191 A12 input is Fu.037 source is inexistent. source. disconnected Fu.038 2. Parameters related to disconnection 2. Modify the configuration A13 input is detection are configured improperly. parameters. disconnected DX500 Series Closed-Loop Vector Inverter...
  • Page 192 The temperature detecting circuit is Fu.054 sensor 1 is faulty Seek for manufacturer’s support. abnormal. (can be shielded) The temperature The temperature detecting circuit is Fu.055 sensor 2 is faulty Seek for manufacturer’s support. abnormal. (can be shielded) DX500 Series Closed-Loop Vector Inverter...

  • Page 193: Warning Display And Troubleshooting

    1. Inspect the connection of analog input signal aL.037 AI2 input is disconnected Can be shielded 2. Inspect whether there’re signals in the signal aL.038 AI3 input is disconnected source Fin input is disconnected aL.039 Can be shielded (retained) DX500 Series Closed-Loop Vector Inverter...
  • Page 194 Fail to establish aL.065 communications with function expansion unit 1 Fail to establish aL.066 communications with function expansion unit 2 The communication links of aL.067 function expansion unit 1 is interrupted abnormally DX500 Series Closed-Loop Vector Inverter...
  • Page 195 The inductance parameters of aL.105 Reset the inductance parameters of motors stator motor stator overflow The setting parameters are aL.201 conflicted and it’s about to shut Immediately contact the direct supplier down DX500 Series Closed-Loop Vector Inverter...

  • Page 196: Abnormal Operation Without Prompts And The Solutions

    3. Confirm whether V/F setting ([F1.2.15], [F1.2.16], and [F1.2.17]) is appropriate or not. Adjust V/F setting into rated value of motor. The output frequency is not rising Confirm the torque setting limit ([F8.3.47], [F8.3.48]~[F8.3.51])sets correct resulted from torque setting limit value. DX500 Series Closed-Loop Vector Inverter...
  • Page 197 1. Inspect the connection between frequency inverter and motor. Input phase failure 2. Inspect whether the three-phase winding of the motor is faulty or damaged. The motor parameters are set Adjust motor speed closed loop PID parameter ([F8.2.25~F8.2.27]). improperly DX500 Series Closed-Loop Vector Inverter...

  • Page 198: Failures In Setting Operation Of Frequency Inverter

    Confirm whether the OK key is pressed after the modification of function Did not press OK key code data. There’s failure in the connection Remove the operation panel and reinstall or replace a new operation between operation panel and frequency panel. inverter DX500 Series Closed-Loop Vector Inverter...

  • Page 199: Inquiry For Failure Record

    Historical failure 7 dE.0.16 dE.0.25 following table for detail). The operating conditions The operation of frequency inverter in dE.0.08 frequency in the last dE.0.17 the last failure (see the failure(rotor sync) following table for detail). DX500 Series Closed-Loop Vector Inverter...

  • Page 200: Reset Of Warning Or Alarm Failure

    The reset shall be conducted 5 minutes later in overload and overheating protection  action. When external terminals control, the fault reset shall be conducted after the removal of  terminal operation command. DX500 Series Closed-Loop Vector Inverter...

  • Page 201: Chapter 9 Maintenance

    2. Noise 2. No abnormalities and inconsistent noise Input and 1. The input voltage is in the specified 1. Input voltage output √ scope 2. Output current parameter 2. Output current is under the rated value DX500 Series Closed-Loop Vector Inverter...

  • Page 202: Inspection And Displacement Of The Vulnerable Components

    Service life of the entire cooling fan in frequency converter is about 15000 hours (i.e. frequency inverter use continuously for about two years), if the fan has unusual voice or vibration, it should be replaced immediately. DX500 Series Closed-Loop Vector Inverter...

  • Page 203: Storage

     Damage to the machine due to fire, corrosive salt, gas corrosion, earthquake, storms, floods, thunder, abnormal voltage or other force majeure. The company will provide lifelong paid maintenance services even the warranty period expire. DX500 Series Closed-Loop Vector Inverter...

  • Page 204: Chapter 10 Example Of Usage

    State reset of multifunctional terminal; Single-cycle timing. 10. F5.1.09= 10000 Timer 1: Cycle reaches 10000ms. 11. F5.1.16= 0004 Timer 1 outputting signal 1: Cycle reaches level output. 12. FF.0.01= 55 Virtual output of SDO1 signal - state of Dl1 DX500 Series Closed-Loop Vector Inverter...

  • Page 205: Wiring Diagram

    Tension sensor: Measuring range 0-40N Signal outputting: 0-10V Winding diameter: Diameter of hollow winding 0.5m Diameter of full winding 1m 10.2.1 Diagram of constant tension control R:radius of full r :radius of empty Tensio feedbac DX500 Series Closed-Loop Vector Inverter...

  • Page 206: Diagram Of Control Structure

    24. F9.0.15= (R + r)/2 Feedback multiplication factor transform feedback tension signal into torque signal depending on feedback factor 25. F9.1.21= 0011 Offset PID selects double PID parameter switch PID parameter according to feedback value DX500 Series Closed-Loop Vector Inverter...

  • Page 207: Wiring Diagram

    Virtual input of SDl1 signal — positive shift FWD terminal 16. FF.0.02= 46 Virtual output of SDO2 signal — timer 2's cycle arrives. 17. FF.0.10= 19 Virtual input of SDl2 signal — three-line operating control 18. FF.0.17= 0010 Phase-reversing connection between SDO2 and SDl2 DX500 Series Closed-Loop Vector Inverter...

  • Page 208: External Circuit Wiring Diagram

    Part 5 in process PID given with 50% 18. F7.1.32= 60 Part 6 in process PID given with 60% 19. F7.1.33= 80 Part 7 in process PID given with 70% 10.4.2 Diagram of step PID value given DX500 Series Closed-Loop Vector Inverter...

  • Page 209: Chapter 11 Description Of Communication Protocol

    FA.0.02 = X, choose the address of this station; FA.0.03~FA.0.06, configure supporting communication parameters; refer to functional parameter table for detailed functions. X indicates that this digit can be any value in the allowed range.  DX500 Series Closed-Loop Vector Inverter...

  • Page 210: Brief Introduction Of Functions

    202 Description Of Communication Protocol 11.5 Brief introduction of functions The Modbus functional codes supported by DX500 are listed below: Code Function Description of Functions (Hexadecimal) Read coil status by digit. Each digit for the controlling character is Read coil status 0x01 mapped to coil 0~15 respectively.

  • Page 211: Detailed Modbus Address-Finding Distribution

    0x100F Multi-purpose output terminal 1 0x1020 Multi-purpose output terminal 2 0x1021 EDO1 Multi-purpose output terminal 3 (extendable card) 0x1030 Multi-purpose relay output 1 0x1040 ERO1 Multi-purpose relay output 2 (extendable card) 0x1050 Reserved 0x1051~ 0x1099 DX500 Series Closed-Loop Vector Inverter...
  • Page 212 204 Description Of Communication Protocol 2) Discrete Input Address Summary (0x1100 ~ 0x1200) Relevant Modbus functional codes: 0x02 (read input status) Register name Function Description Access Address Status Character – Digit 0 Ready 0x1100 Status Character – Digit 1 Operation allowed 0x1101 Status Character –...
  • Page 213 Mapping application parameters 5 [F0.00 ~FF.55] 0x1307 Mapping application parameters 6 [F0.00 ~FF.55] 0x1308 Status Character (Mapping discrete range 0-15) 0 ~ 0xFFFF 0x1309 Mapping status parameters 1 [d0.00 ~d1.49] 0x130A Mapping status parameters 2 [d0.00 ~d1.49] 0x130B DX500 Series Closed-Loop Vector Inverter...
  • Page 214 206 Description Of Communication Protocol Register Name Value Range Access Address Mapping status parameters 3 [d0.00 ~d1.49] 0x130C Mapping status parameters 4 [d0.00 ~d1.49] 0x130D Mapping status parameters 5 [d0.00 ~d1.49] 0x130E Mapping status parameters 6 [d0.00 ~d1.49] 0x130F Mapping status parameters 7 [d0.00 ~d1.49] 0x1310 Mapping status parameters 8...
  • Page 215 Number of anomaly data Return the number of bus anomaly failures 0000 items Return the number of salve unit information items Number of valid data (corresponding with slave unit address or the 0000 items broadcasting information) DX500 Series Closed-Loop Vector Inverter...

  • Page 216: Examples

    208 Description Of Communication Protocol 11.8 Examples 1) Start 1# Frequency inverter Operation. Host request: Coil Starting Coil Starting Write Write Slave Unit Function CRC Check CRC Check Address Address Values Values Address Code Low Digit High Digit High Digit Low Digit High Digit Low Digit...
  • Page 217 High Digit of Bytes 04 03 11 00 20 00 00 01 05 60 11 01 02 61 02 Model of frequency inverter: DX500-4T1100GQ/4T1320PQ, frequency inverter in operation, production batch of 2011-2-3, version number: 6201. DX500 Series Closed-Loop Vector Inverter...

  • Page 218: Chapter 12 Emc

    4) Max output cable length is 100m.  Warning: If inverter is using in residence or civil area, it would cause electromagnetic interference. Except CE requirements, user should take some necessary action to avoid this interference. DX500 Series Closed-Loop Vector Inverter...

  • Page 219: Guidance Of Emc External Accessories Installation And Selection

    125*105*165 80*72 4-Φ7 DCL-008 142*125*190 50*87 4-Φ9 DCL-009 142*125*190 50*87 4-Φ9 DCL-010 142*125*190 50*87 4-Φ9 DCL-011 180*150*200 140*90 4-Φ10 DCL-011 180*150*200 140*90 4-Φ10 DCL-012 185*155*220 140*90 4-Φ10 DCL-013 180*175*220 140*110 4-Φ10 DCL-014 180*195*220 140*120 4-Φ10 DX500 Series Closed-Loop Vector Inverter...

  • Page 220: Input Reactor

    275*165*220 230*90 4-Φ10 ACIN-015 275*170*220 230*100 4-Φ10 ACIN-016 305*185*220 250*110 4-Φ10 ACIN-017 320*190*220 260*110 4-Φ10 ACIN-018 335*200*220 270*120 4-Φ10 ACIN-019 335*200*230 270*120 4-Φ10 ACIN-019 335*200*230 270*120 4-Φ10 ACIN-020 350*205*230 280*120 4-Φ10 ACIN-021 350*210*265 290*120 4-Φ10 DX500 Series Closed-Loop Vector Inverter...

  • Page 221: Ac Output Reactor

    230*150*200 195*80 4-Φ10 ACOUT-015 230*155*200 200*90 4-Φ10 ACOUT-016 250*155*200 210*90 4-Φ10 ACOUT-017 260*175*200 220*110 4-Φ10 ACOUT-018 260*175*220 220*110 4-Φ10 ACOUT-019 265*175*220 220*110 4-Φ10 ACOUT-019 265*175*220 220*110 4-Φ10 ACOUT-020 275*185*220 230*110 4-Φ10 ACOUT-021 320*190*240 270*110 4-Φ10 DX500 Series Closed-Loop Vector Inverter...

  • Page 222: Shielded Cable

    3) When control cable must cross drive cable, it should ensure the angle of two cables with 90 degree. Do not cross other cables with inverter. 4) The drive input, output and weak signal cable (e.g. control cable) of inverter should not wire parallel. With condition available, it is better to wire vertically. DX500 Series Closed-Loop Vector Inverter...

  • Page 223: Leakage Current Response Requirements

    3) High frequency pulse interference might cause leakage circuit breaker malfunction under interference, please choose leakage circuit breaker with a high frequency filter. 4) If to install several inverters, each inverter should have a leakage circuit breaker. DX500 Series Closed-Loop Vector Inverter...

  • Page 224: Common Emc Interference Problem And Solution

    ◆ Add capacitor filter on low-speed DI, maximum 0.1uF； I/O Interference ◆Add capacitor filter on AI, maximum 0.22uF； ◆Analog signal use shielded wire, shields connect PE of frequency inverter. Remark：If you have any other EMC interference questions, please contact the manufacturer. DX500 Series Closed-Loop Vector Inverter...

  • Page 225: Chapter 13 Optional Components

    Optional Components 217 Chapter 13 Optional Components 13.1 Introduction to I/O Expansion Cards Model ：IOV-A102  Suitable for DX500 series, with the following expansion configurations: Table 13-1 Describes the terminals of the I/O expansion card IOV-A102 Terminal type Terminal name Feature...
  • Page 226 218 Optional Components Model：IOV-A103  Suitable for DX500 series, extended configuration is as follows: Table 13-2 Describes the terminals of the I/O expansion card IOV-A103 Terminal type Terminal name Feature The terminal and CM end are effectively closed; DI1~DI4 Input frequency ≤300Hz...
  • Page 227 Bus communication cable Profibus RS~485A cable is recommended; Characteristic impedance: 135Ω~165Ω; Profibus plug Capacitance: ≤30pf/m CON1 connection Loop resistance: ≤110Ω/km; Wire diameter: >0.64mm; Conductor cross-sectional area: >0.34mm2 Main card CON3 Communication line length：≤300mm connection port DX500 Series Closed-Loop Vector Inverter...
  • Page 228 Communication RS+,RS- RS485 Physical port for communication interface Auxiliary power supply +10，-10V External supply of ±10V/ maximum 10mA current Common port ±10V power supply and A13 common port Analog input Analog voltage input（-10V~10V） ；Input impedance≥100KΩ DX500 Series Closed-Loop Vector Inverter...
  • Page 229 24V power supply; +24V Output current: 100mA Contact capacity: Programmable relay Normally open contact: 240V AC 2A, output Normally closed contact: 240V AC 1A, AI1，AI2，AO，+10V’s Common port Common port Digital input/Digital output /24V public port DX500 Series Closed-Loop Vector Inverter...

  • Page 230: Pg Expansion Card Introduction

    Encoder Z offset (+12V20%) input，Maximum frequency≤100kHz 13.2 PG expansion card introduction DX500 series inverters adopt closed-loop vector control mode; when user is engaged in such mode, it's necessary to select PG card fittings. PG card can receive encoder signals of single-ended open-collector output, push-pull output and differential output.
  • Page 231 ZO+, ZO- ≤100KHz Encoder A-phase differential (+5Vz±20%) output, maximum frequency AI+, AI- ≤100KHz Encoder B-phase differential (+5Vz±20%) output, maximum frequency Differential output BI+, BI- ≤100KHz Encoder Z-phase differential (+5Vz±20%) output, maximum frequency ZI+, ZI- ≤100KHz DX500 Series Closed-Loop Vector Inverter...
  • Page 232 +24V +24V power supply, maximum load capacity: 200mA Power reference point Digital input RS1+ Frequency converter 485 interface, baud rate 19200, no validity RS1- RS2+ Frequency converter 485 interface, baud rate 19200, no validity RS2- DX500 Series Closed-Loop Vector Inverter...

  • Page 233: Tension Control Expansion Card

    Metering function The function can be realized by line speed integral. 12.3.4 Technical data Starting torque Greater than 180% Smooth starting Over modulation is less than 10% Steady-state wave motion Less than 5% DX500 Series Closed-Loop Vector Inverter...

  • Page 234: Brief Introduction To Operation Panel

    Two-line LED operation panel (shuttle) DPNL360EB 050M007360003 050M007360004 Two-line LED small panel DPNL350EM Two-line LED potentiometer panel DPNL350EN 050M007033701 050M007033601 13.4.2 Button function Button function and operation mode of LCD panel refer to Chapter 5. DX500 Series Closed-Loop Vector Inverter...

  • Page 235: Brake Components

    D---- braking frequency (time proportion of regeneration process accounts for the whole process), generally it is 10%. Please refer to table below: Winding & Accidental Type Lift Centrifuge unwinding braking load Proportion 20%~30% 20%~30% 50%~60% DX500 Series Closed-Loop Vector Inverter...

  • Page 236: Appearence Of Brake Unit

    DX500-4T0110GQ/4T0150PQ ≥50 DX500-4T0150GQ/4T0185PQ Standard ≥35 DX500-4T0185GQ/4T0220PQ 18.5 Standard ≥30 DX500-4T0220GQ/4T0300PQ Standard ≥25 DX500-4T0220GQ/4T0030PQ and above if you need braking function, please refer to the brake unit manual 13.5.3 Appearence of brake unit Figure13-1 Appearance diagram DX500 Series Closed-Loop Vector Inverter...

  • Page 237: Installation Dimension Of Brake Unit

    When the braking enabling (disabling) function of the brake unit is used, the function of the effective control terminal (DO1 or DO2 control port corresponding to Simphoenix inverters) of the inverter connected to ENA must be set to be effective during deceleration before operation of the inverter. When this function is not required, please connect ENA to the 24V common terminal CM.

  • Page 238: Wiring Precautions

    For more brake unit descriptions, please refer to the brake unit manual, which can be downloaded from our website at http://www.simphoenix.com .cn. For more extension parts, please refer to our company's product catalog. DX500 Series Closed-Loop Vector Inverter...
  • Page 239 1. Please keep this card properly, please contact service center with this card and invoice when need maintenance. 2. The warranty period is 18 months. Shenzhen Simphoenix Electric Technology Co.,Ltd Cut along the dotted line -------------------------------------------------------------------------------------------- ---------------------------------------------------------------------------------------------------- Certificate of Approval...

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