Koike Sanso Kogyo IK-82 Operation Manual

Portable automatic gas cutter, concentrick tracing cutter

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Portable Automatic Gas Cutter

BEC00B19

OPERATION MANUAL

For every person who will be engaged in

operation and maintenance supervision, It is

Need help?

Do you have a question about the IK-82 and is the answer not in the manual?

Questions and answers

Summary of Contents for Koike Sanso Kogyo IK-82

Page 1 Portable Automatic Gas Cutter BEC00B19 OPERATION MANUAL For every person who will be engaged in operation and maintenance supervision, It is recommended to read through this manual before operations, permit optimum operation of this machine. KOIKE SANSO KOGYO CO.,LTD.
Page 3 INTRODUCTION Thank you very much for purchasing this product. Read this instruction manual thoroughly to ensure correct, safe and effective use of the machine. Read the manual first to understand how to operate and maintain the machine. Cooperation between colleagues in the workplace is essential for safe, smooth operation.
Page 4 Symbol Title Meaning General General caution, warning, and danger. Be careful not to get your Possible injury to fingers if caught in the insertion fingers caught. port. Caution: Electric shock! Possible electric shock under special conditions. Ground this equipment. Operators must ground the equipment using the safety grounding terminal.
Page 5: Table Of Contents
5.5 Safety measures against backfire and flashback 5.6 Cutting operation 5.7 Option 6.Maintenance and inspection 6.1 Daily Checks 7.Troubleshooting 8.Wiring diagram 9.Assembly drawing of IK-82 M-300 10.Parts list 10.1 Main unit 10.2 Control panel 10.3 Tracer head 10.4 Torch 11.Cutting Data...
Page 6: Safety Information
IK-82 M-300 1 Safety information Many accidents are caused by operation, inspection, and maintenance which disregard the basic safety rules. Carefully read, understand, and master the safety measures and precautions described in this instruction manual and on the machine before operating, inspecting, and maintaining the machine.
Page 7 IK-82 M-300 1.1.3 Operation and handling safety precautions 1. Read this instruction manual before operating the machine. 2. Mount and center the machine correctly and confirm correct motion before operation. 3. Before connecting the power plug to the outlet, make sure that the power switch is in the OFF position (or the normal/reverse changeover switch is in the stop position).
Page 8: Gas Cutting Safety Precautions
IK-82 M-300 1.2 Gas cutting safety precautions Strictly observe the safety rules and precautions to ensure the safety of gas cutting operations. Operators and supervisors MUST keep safety in mind. 1.2.1 Prevention of explosion 1. Never cut pressurized cylinders or hermetically sealed containers.
Page 9 IK-82 M-300 1.2.6 Safety precautions for skin burns Observe the safety precautions to prevent skin burns. Ignoring heat, spatter, and sparks during operation could cause a fire or burned skin. 1. Do not perform cutting near flammables. (Move flammables well away from the sparks.) 2.
Page 10: Location Of Safety Labels
IK-82 M-300 2 Locations of safety labels Safety labels and other labels for correct operation are affixed to the machine. Carefully read the labels and follow the instructions on them when operating the machine. Never remove the labels. Keep them clean and legible at all times.
Page 11: Outline Of Machine
IK-82 M-300 Outline of machine 3.1 Features of machine IK-82 is a new and powerful mold cutting series of a concentric tracing type. The simple design and interchangeable construction have substantially reduced the machine weight and permitted systematization for easy use.
Page 12: Specifications
IK-82 M-300 3.3 Specifications Total Weight 9.5kg Power supply ±10% Cutting speed 100-600mm/min Effective cutting range 300 dia. circle 600x200 oval Machine securing 50 kg magnet with detaching lever Magnet roller 16 dia. Cutting thickness 5-30mm (reference value when using the tip No.0-2)
Page 13: Preparation For Operation
IK-82 M-300 4 Preparation for operation 4.1 Contents of package The following are in the packing. Check them before assembling the machine. 1set ・Body ・Torch ・Distribution hose (2-piece set:700L) 1set ・Cabtyre cord (3Px5M) ・Tip (type 400) 402 or 406 Nos. 0, 1, 2 1pc each ・Tip cleaner...
Page 14 IK-82 M-300 4.3.3 Connecting the tip 1. Select a proper tip according to the thickness of the steel plate and attach it to the torch. (To select a tip, refer to the table of cutting data.) ・When fixing a tip to the torch, tighten the nut with the two wrenches attached.
Page 15 IK-82 M-300 Example1 Example 2 When outer part by cutting is a product. When inner part by cutting is a product. To cut 100mm dia. hole in 12mm thick plate. To cut 12mm thick 100mm dia. plate. ・Kerf width and tip No.#1 ・kerf width and tip No.#1...
Page 16 IK-82 M-300 IK-82 M-300 Cutting range －11－...
Page 17: Cutting Operation
IK-82 M-300 5 Cutting operation スパナ 5.1 Safety measures prior to operation 5.1.1 Check for gas leaks at each connection This machine is a gas cutting machine. Before use, please pay careful attention to the gas connection part, and make sure to conduct a gas leak inspection and use it safely.
Page 18 Note) If there are scratches or rther foreign objects in the tip area or the tip area of the torch body, gas may leak even if the tip fixing nut is tightened. If the gas is leaking from the tip fixing nut, the IK-82 main unit be filled with gas, which is very dengerous.
Page 19: Ignition And Flame Adjustment
IK-82 M-300 5.1.2 Grounding the machine The cable of this machine is equipped with a grounding wire. For safety, be sure to ground the wire as follows , in addition to checking the connection of the power cable. ■Method to ground the machine ・The ground pin is attached to the rubber plug of a cabtyre cord.
Page 20: Cutting And Piercing Method
IK-82 M-300 Neutral flame ensures good quality cut surfaces. (Oxygen flame may be used for bevel cutting.) Oxygen flame causes short cutting-oxygen current, allowing slugs to adhere, melting the upper edge of the cutting surface, and causing other adverse effects on the cut surface. Similar defects will result when the cutting oxygen pressure is too high.
Page 21: Safety Measures Against Backfire And Flashback
IK-82 M-300 5.5 Safety measures against backfire and flashback 5.5.1 Prevention of backfire Backfires may cause serious accidents or fires. Be careful to prevent such disaster. When a backfire occurs, find the cause and inspect and maintain the machine correctly before using the machine again.
Page 22 IK-82 M-300 5.7 Option 5.7.1 Replacing of magnet roller Please use 2ea furnished spanners for mounting & dismounting of the magnet roller. (The magnet roller is interchangeable between IK-82S & 82M, due to the same tracer head have been used for both of them. However, if the magnet roller of IK-82S has used for IK-82M, the tracing speed, template and tracer head height will be same as IK-82S.)
Page 23: Maintenance And Inspection
IK-82 M-300 Maintenance and inspection 6.1 Daily Checks Conduct routine checks to obtain the best results from the cutting machine. ・Clean off any dust or other foreign matters on the machine exterior with clean cloth. ・Make sure that arm joint turns smoothly.
Page 24: Troubleshooting
IK-82 M-300 Troubleshooting Problem Cause Inspection and repair Check power voltage with a circuit 1) Motor does not 1) Power is not supplied to motor tester. rotate 2) Faulty drive switch -Ditto- 3) Fuse blows Visual check 4) Faulty variable resister...
Page 25: Wiring Diagram
IK-82 M-300 8 Wiring diagram (BUV48A) (S-1A) 9 Assembly drawing of IK-82 M-300 －20－...
Page 26: Parts List
IK-82 M-300 10 Parts List 10.1 Main Unit －20－...
Page 27 IK-82 M-300 Main Unit ITEM STOCK ITEM STOCK PART NAME REMARKS PART NAME REMARKS Body 60033500 33 Nut 6D040080 NC-8 Hinge 60033501 34 Screw 6C520410 SP-4×10 Clank handle 60032211 35 Hexagon bolt 6C010820 M8×25 BH-8X20 ★ 60031464 36 Bearing 6A030628...
Page 28: Control Panel
IK-82 M-300 10.2 Control Panel －23－...
Page 29 IK-82 M-300 Control Panel STOCK STOCK ITEM ITEM PART NAME REMARKS PART NAME REMARKS Control Panel 60033469 27 Cover plate 60033470 Control Panel 60033473 28 Switch 60030743 42V KE only DS-140 Switch 60035226 29 Nut for dust protector 60035017 S-333...
Page 30 IK-82 M-300 －25－...
Page 31: Tracer Head
IK-82 M-300 Tracer Head ITEM STOCK ITEM STOCK PART NAME REMARKS PART NAME REMARKS Magnet roller 60031465 31 Screw 6C520512 φ16 SP-5×12 SP-4×12 60033515 32 Screw 6C530412 semus WithNo.25 Magnet case 61005788 33 Spring pin 6B022516 PR-2.5×16 DU Bush Idle gear shaft...
Page 32: Torch
IK-82 M-300 10.4 Torch －27－...
Page 33 IK-82 M-300 Torch ITEM STOCK ITEM STOCK PART NAME REMARKS PART NAME REMARKS Except Except Torch(AC) 60010115 15 Nut for oxygen 60015001 USA, KE USA, KE Torch(AC) 60010117 USA Only Nut for oxygen 60015056 KE Only Except Torch(AC) 60010119 KE Only...
Page 34: Cutting Data
IK-82 M-300 Cutting data Calculate the cutting width of the tip Tip Sze Cutting Width The cutting width is 1.5-2.0 times as large as the cutting oxygen hole diameter. 402ST Type Cutting Data (Acetylene) Pressure(kg/㎠) / (Mpa) Quantity（ℓ/H） Plate Cutting...
Page 36 : Aug.2008 : Mar.2009 : Jul.2010 : Dec.2010 : Jun.2011 : Mar.2012 : Dec.2012 : Feb.2013 : Jul.2013 : Nov.2015 : Jul.2016 : Oct.2018 : Mar.2019 : Sep.2019 : Jun.2020 : May.2024 KOIKE SANSO KOGYO CO., LTD Printed in Japan...

This manual is also suitable for:

M-300