Koike Sanso Kogyo IK-93 HAWK Operation Manual

Portable automatic gas cutter

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Portable Automatic Gas Cutter

OPERATION MANUAL

For every person who will be engaged in

operation and maintenance supervision, It i s

Need help?

Do you have a question about the IK-93 HAWK and is the answer not in the manual?

Questions and answers

Summary of Contents for Koike Sanso Kogyo IK-93 HAWK

Page 1 Portable Automatic Gas Cutter BBE00B17 OPERATION MANUAL For every person who will be engaged in operation and maintenance supervision, It i s recommended to read through this manual before operations, permit optimum operation of this machine. KOIKE SANSO KOGYO CO.,LTD.
Page 2 INTRODUCTION Thank you very much for purchasing this product. Read this instruction manual thoroughly to ensure correct, safe and effective use of the machine. Read the manual first to understand how to operate and maintain the machine. Cooperation between colleagues in the workplace is essential for safe, smooth operation.
Page 3 Symbol Title Meaning General General caution, warning, and danger. Be careful not to get your Possible injury to fingers if caught in the insertion fingers caught. port. Caution: Electric shock! Possible electric shock under special conditions. Ground this equipment. Operators must ground the equipment using the safety grounding terminal.
Page 4: Table Of Contents
CONTENTS 1. Safety Information ......................... 1.1 General machine safety precautions ................1 1.2 Gas cutting safety precautions ..................3 2. Locations of safety labels ...................... 5 3. Outline of machine ........................ 6 3.1 Name and function of each section ................6 3.2 Specifications .......................
Page 5: Safety Information
IK-93 HAWK 1 Safety information Many accidents are caused by operation, inspection, and maintenance which disregard the basic safety rules. Carefully read, understand, and master the safety measures and precautions described in this instruction manual and on the machine before operating, inspecting, and maintaining the machine.
Page 6 IK-93 HAWK 1.1.3 Operation and handling safety precautions 1. Read this instruction manual before operating the machine. 2. Mount and center the machine correctly and confirm correct motion before operation. 3. Before connecting the power plug to the outlet, make sure that the power switch is in the OFF position (or the normal/reverse changeover switch is in the stop position).
Page 7: Gas Cutting Safety Precautions
IK-93 HAWK 1.2 Gas cutting safety precautions Strictly observe the safety rules and precautions to ensure the safety of gas cutting operations. Operators and supervisors MUST keep safety in mind. 1.2.1 Prevention of explosion 1. Never cut pressurized cylinders or hermetically sealed containers.
Page 8 IK-93 HAWK 1.2.6 Safety precautions for skin burns Observe the safety precautions to prevent skin burns. Ignoring heat, spatter, and sparks during operation could cause a fire or burned skin. 1. Do not perform cutting near flammables. (Move flammables well away from the sparks.) 2.
Page 9: Locations Of Safety Labels
IK-93 HAWK －5－...
Page 10: Outline Of Machine
IK-93 HAWK －6－...
Page 11: Specifications
IK-93 HAWK －7－...
Page 12: Preparation For Operation
IK-93 HAWK Preparation for operation 4.1 Contents of package The contents of the standard package are shown below. Check them carefully before assembling the machine. Type A type holder B type holder C type holder D type holder ○ ○...
Page 13: Machine Assembly
IK-93 HAWK 4.2 Machine assembly 1) Insert the cross bar ① into the support ② on the main body and engage the bar with the pinion by rotating the horizontal displacement handle ③. 2) Set the torch ⑤ to the torch holder ④.
Page 14: Cutting Operation
IK-93 HAWK －10－...
Page 15: Cutting And Piercing Method
IK-93 HAWK －11－...
Page 16: Cutting Operation
IK-93 HAWK －12－...
Page 17 IK-93 HAWK －13－...
Page 18 IK-93 HAWK －14－...
Page 19: Optional Equipment
IK-93 HAWK －15－...
Page 20: Periodic Inspection And Maintenance
IK-93 HAWK Periodic Inspection and Maintenance Disassembly of the machine body 1) Remove the vertical holder ② from the cross bar ① and disconnect the distribution hoses from the distributor ③ 2) Loosen the hexagonal bolt to remove the heat shields ④ (two sheets).
Page 21: Maintenance Of The Gear Case
IK-93 HAWK Maintenance of the gear case 1) Loosen the set screws for the clutch joint (A) inside the gear case to remove the clutch shaft ① and clutch joint (A) from the gear case. 2) Detach the spring holder ② to remove the spring ③.
Page 22: Periodical Inspection And Maintenance
IK-93 HAWK Periodical inspection and maintenance Perform the inspection and care of this machine referring to the instructions given below, and use it in the best condition: 1) Daily inspection and care 1. Brush off all dust and iron powder on the rack of the cross bar and the cross feed handle pinion.
Page 23: Troubleshooting
IK-93 HAWK Troubleshooting 1) The machine will not move. (The motor will not run.) Possible Cause Procedure Remedy 1) No erectrical power Check power circuit. Ensure good connection. 2) Broken power cord Use a circuit tester to check the cord.
Page 24 IK-93 HAWK －20－...
Page 25: Wiring Diagram
IK-93 HAWK 8 Wiring diagram SPECIFICATION OF TRANSFORMER SUPPLY TERMINAL TERMINAL VOL TAGE (PRIMARY) (SECONDARY) 100V 110V 120V 200V 220V 230V 240V 9 Assembly drawing －21－...
Page 26: Parts List
IK-93 HAWK 10 Parts List 10.1 Drive unit －22－...
Page 27 IK-93 HAWK Drive unit Q’ty Item No. Part name Stock No. Remarks Gear box 60036801 Idle wheel A’ssy 60036804 Collar 60036806 Gear box cover 60036818 Drive wheel 60036401 Drive shaft A’ssy 61005717 with key Clutch (A) 60036404 Worm gear 60036406...
Page 28: Main Body And Electric Components
IK-93 HAWK 10.2 Main body and electric components To the Motor －24－...
Page 29 IK-93 HAWK Main body and electric components Q’ty Item No. Part name Stock No. Remarks Lower casing 60036811 Grip 60036812 Cover 60036813 Clutch lever 60036825 Clutch joint A’ssy (A) 60036827 Clutch joint A’ssy (B) 60036828 Base plate mounting brackets 60036908...
Page 30: Holder And Distributing Components Unit
IK-93 HAWK 10.3 Holder and distributing components －26－...
Page 31 IK-93 HAWK Holder and distributing components Q’ty Item No. Part name Stock No. Remarks Cross-feed table A’ssy 60036848 Cross-bar 60036849 Vertical holder 60036845 Vertical piping A’ssy 60036851 Vertical holder A’ssy 60036850 (A) type holder φ 40 handle 60030223 φ 60030557...
Page 32: Option List
IK-93 HAWK －28－...
Page 33: Cutting Data
IK-93 HAWK 11 Cutting data 102(STANDARD SPEED) For Acetylene OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF (kg/c ㎡) / (Mpa) PRESSURE THICKNESS SPEED WIDTH SIZE (kg/c ㎡) / (Mpa) (mm) (mm/min) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02...
Page 34 IK-93 HAWK 106(STANDARD SPEED) For Propane OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF (kg/c ㎡) / (Mpa) PRESSURE THICKNESS SPEED WIDTH SIZE (kg/c ㎡) / (Mpa) (mm) (mm/min) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 2.0 / 0.2...
Page 36 IK-93 HAWK Date of issue : Nov.2004 2nd: Feb.2006 Jun.2006 Sep.2006 Jun.2007 Nov.2007 Mar.2008 Aug.2008 Aug.2008 10th Jan.2010 11th Nov.2010 12th Dec.2010 13th Nov.2011 14th Jun.2014 15th May.2016 16th Feb.2018 17th Dec.2021 18th Feb.2023 KOIKE SANSO KOGYO CO.,LTD. Printed in Japan...