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Summary of Contents for Comparc S-512P CV
- Page 1 PM1395 REV. 0 E. 04-11-2021 S - 512P CV VOLTAGE-SEN SI N G WI RE FEEDER PROCESSES MIG (GMAW) FLUX CORED (FCAW) READ THE MANUAL BEFORE OPERATING THE UNIT GIVE THIS MANUAL TO THE OPERATOR OWNER´S MANUAL 309-146...
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Page 2: Table Of Contents
TABLE OF CONTENTS ARC WELDING SAFETY PRECAUTIONS ................i SECTION 1 -- SAFETY SIGNAL WORDS ................1 SECTION 2 -- SPECIFICATIONS ....................1 SECTION 3 -- INSTALLATION ....................1 3 - 1. TYPICAL CONNECTIONS ....................... 3 - 2. WIRE FEEDER COMPONENTS ...................... 3 - 3. - Page 3 SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING ARC WELDING can be hazardous. WARNING - DANGER! - Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text - Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
- Page 4 WELDING can cause fire or explosion. 4.- Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. 5.- Watch for fire, and keep a fire extinguisher nearby. Sparks and spatter fly off from the welding arc. The flying 6.- Be aware that welding on a ceiling, floor, bulkhead, or partition can sparks and hot metal, weld spatter, hot workpiece, and cause fire on the hidden side.
- Page 5 ST EAM AND PRESSURIZED HOT 1.- Do not remove radiator cap when engine is hot. Allow engine to cool. COOLANT can burn face, eyes, and skin. 2.- Wear gloves and put a rag over cap area when removing cap. The coolant in the radiator can be very hot and under 3.- Allow pressure to escape before completely removing cap.
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Page 6: Section 1 Safety Signal Words
SECTION 1 SAFETY SIGNAL WORDS The following safety alert symbol and signal words are used throughout this manual to call attention to and identify different levels of hazard and special instructions. WARNING statements identify procedures or practices which must be followed to WARNING avoid serious personal injury or loss of life. -
Page 7: Wire Feeder Components
3-2 WIRE FEEDER COMPONENTS ELECTRIC SHOCK can kill; ARCING can damage unit. MOVING PARTS can WARNING cause injury. W hen changing wire size, check drive rolls and wire guide size. Bef ore checking wire f eeder mechanism, ensure power source is disconnected and main switch is in OFF-position. -
Page 8: Connecting 14-Pin Plug
3-4. CONNECTING 14-PIN PLUG This PLG2 remote receptacle is a 14-contact "AMPHENOL" plug that provides a connection point between the wire feeder and the welding machine; it energizes the wire feeder and controls the machine's welding contactors through the switch on the torch trigger, as well as current and voltage feedback from the equipment's meters. -
Page 9: Spool Wire Installation
3-6. SPOOL WIRE INSTALLATION. For 8" and 12" (standard) wire spools turn unit off and disconnect it. 1.- Hub spool. 2.- Pin of Hub spool. 3.- Wire spool / Reel. 4.- Hud spool cap. Turn the hub spool cap clockwise and remove it. -
Page 10: Welding Wire Installation
3-8 WELDING WIRE INSTALLATION SEE SAFETY PRECAUTIONS at the beginning of manual for basic welding WARNING information. 1.- WIRE SPOOL 2.- WELDING WIRE 3.- WELDING WIRE ACCESS 4.- INLET WIRE GUIDE 5.- PRESSURE ADJUSTMENT KNOB 6.- DRIVE ROLL 7.- GUN CONDUIT CABLE Hold wire tightly to keep it from unraveling. -
Page 11: Section 4 Controls
SECTION 4 CONTROLS 4-1 CONTROLS SEE SAFETY BLOCKS at beginning of manual CAUTION before proceeding. WIRE PURGE GAS PURGE SWITCH POWER SWITCH FUSE F1 SWITCH VOLMETER AMMETER AND WIRE SPEED METER VOLTMETER WIRE SPEED CONTROL MIG GUN WIRE TRIMMER TRIGGER MODE ACCESS HOLE SELECTOR FIGURE 4-1 Controls... - Page 12 WIRE SPEED CONTROL Use this control to select wire speed within a range selected. Turning control in clockwise sense wire speed will increase. The scale is calibrated in a percentage respect max. rated output (900plg/Min). FIGURE 4-5 Wire Speed Control BURNBACK TIME.
- Page 13 1- DIGITAL VOLTMETER. It shows the output terminals voltage (in Volts) of the machine, but not necessarily the arc voltage, due to the resistance of the weld cables, loose connections, etc. 2- DIGITAL AMMETER. It shows the weld current value in Amperes. FIGURE 4-10.
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Page 14: Section 5 -- Maintenance & Troubleshooting
SECTION 5 MAINTENANCE & TROUBLESHOOTING 5-1 ROUTINE MAINTENANCE WARNING SEE SAFETY SIGNAL at the beginnig this manual. TIME MAINTENANCE Replace unreadable labels, clean and tighten weld terminals, tape or replace cracket weld cable, Each 3 Months replace cracket parts (such as 14-pin cord, gas hose, cable gun), clean and tighten input/output terminals. -
Page 15: Overload Protection
5-3 OVERLOAD PROTECTION WARNING READ SAFETY BLOCKS at beginning of manual before proceeding. DISCONNECT and turn off wire feeder and power source BEFORE proceed. INAPPROPIATE FUSES can damage unit. Be sure to select correct fuse size and capacity according amperage used. 1.- FUSE COVER. -
Page 16: Section 6 Electrical Diagram
SECTION 6 ELECTRICAL DIAGRAM DE-0197 REV. 0 PM1395... -
Page 17: Section 7 Parts List
SECTION 7 PARTS LIST IT. No. PART No. DESCRIPTION QUANTITY PM1017 SUITCASE PC2497 CHASSIS PM1397 GEARMOTOR PS1612 HUB SUPPORT MP08414 MM04279 GAS HOSE PA1056 GEARMOTOR INSULATOR MS03964 WIRE TIE PT1071 NUT OFF NYLAMID MM04282 DYSPLAY FRAME PT2566 COVER, COMPONENTS PP3907 PLATE, INNER CONTROLS PP3905 FRONT... - Page 18 FIGURE 7-1 General Assembly PM1395...
- Page 19 GUIDE TO INSTALL HEELS To install the heels on the case supports, read the following instruction. Feeder offers the choice of using 2 heels to keep it balanced while the cover is opened. If required this choice, proceed as next: a) Find front and rear heels.
- Page 20 LIST 7-2 Wire drive and gear IT. No PART No. DESCRIPTION QUANTITY PB2303 Feed plate with groove MB06011R Arm compl (With central gear) MF02408R Shaft MB06013R Wire pressure knob ME02417R Drive gear ----- Roll (Ask to your distributor) MG02226R Inlet guide tube PP4429 Fix knob (Gun loking tab) MT08685R...
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Page 21: Warranty Policy
WARRANTY POLICY 2°.- SOLDADORAS INDUSTRIALES INFRA S.A. DE C.V. warranty UNIFORM WARRANTY FOR SIISA MACHINES. will be F.O.B. Factory at Naucalpan México, or F.O.B. at an authorized service facility as determined by manufacturer. Therefore no compensation SOLDADORAS INDUSTRIALES INFRA, S.A. DE C.V. (SIISA), or reimbursement for transportation costs of any kind will be allowed. - Page 22 NOTES...
- Page 23 NOTES...
- Page 24 SOLDADORAS INDUSTRIALES INFRA, S.A. DE C.V. Plásticos No. 17 Col. San Francisco Cuautlalpan C.P. 53560 Naucalpan de Juárez Edo. de México Phone: (52) 53-58-41-83 53-58-87-74 53-58-44-00 Fax: (52) 55-76-23-58...
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Questions and answers
When I use aluminum mig welding its making wire nest at roller side Iam already change v to u roller and teflon liner And some time the weld run just 1" like solid bubbles or balls after that again making wire nest The problem is from 1st day when my company buy this machine it's like less than 1year old but not used till so please help us ASAP
Wire nesting issues and inconsistent weld quality with the Comparc S-512P CV aluminum MIG welding machine could be caused by:
- Incorrect drive roll size for the application.
- Worn or dirty drive rolls.
- Improper drive roll pressure.
- Faulty PC1 control board.
Each of these issues can disrupt smooth wire feeding, leading to nesting and poor weld quality.
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