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HILO8080
INSTRUCTION MANUAL
20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. +39-02-8929291
E-mail:
info@klinmak.com
www.klinmak.com

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Summary of Contents for KlinMak HILO8080

  • Page 1 HILO8080 INSTRUCTION MANUAL 20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. +39-02-8929291 E-mail: info@klinmak.com www.klinmak.com...
  • Page 2 In order to obtain the best results, it is recommended to use original KlinMak Srl consumables The trade or registered marks mentioned in this manual belong to their respective owners. 04/07/23 Rev: 1.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 3 HILO8080 INSTRUCTION MANUAL • Description: Ride-on scrubber-dryer commercial/industrial premises • Model: HILO8080 • Manual ongoing review 1.0 04/07/23 Rev: 1.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 4: Table Of Contents

    EMPTYING AND CLEANING THE RECOVERY TANK ....24 13.6. EMPTYING AND CLEANING THE SOLUTION TANK ...... 25 CONTROL STATION ................26 14.1. HILO8080 CONTROL STATION .............. 26 14.2. DESCRIPTION OF CONTROL ..............27 14.2.1. ON/OFF KEY SWITCH (1) ..............27 04/07/23 Rev: 1.0...
  • Page 5 14.2.3. EXTRACTION ACTIVATION SWITCH (3) ......... 27 14.2.4. BRUSH PLATE LIFTING SWITCH (4)..........27 14.2.5. BRUSH PRESSURE INDICATOR Only for HILO8080 (5) ....27 14.2.6. TRAVEL DIRECTION SELECTOR (6) ..........28 14.2.7. WATER-DETERGENT SOLUTION FLOW CONTROL KNOB (7)..28 14.2.8.
  • Page 6 Instruction Manual -HILO 8080 SOUND EMISSION ................. 41 WIRING DIAGRAM ................. 41 CE CONFORMITY .................. 43 04/07/23 Rev: 1.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 7: Presentation

    Instruction Manual -HILO 8080 PRESENTATION Dear Customer, KlinMak Srl would like, first of all, to thank you for choosing to purchase HILO8080 , the new Ride-on Scrubber-Dryer which thanks to its features - described in this manual - we are confident will satisfy your needs.
  • Page 8 Instruction Manual -HILO 8080 The following symbols are used in the guide for the purposes outlined by the following descriptions: WARNING - Hazardous or unsafe WARNING procedures that might cause severe personal injury or even be fatal. CAUTION - Hazardous or unsafe CAUTION procedures that might cause non-severe personal injury or damage to the...
  • Page 9: Machine Description

    Instruction Manual -HILO 8080 MACHINE DESCRIPTION HILO8080 is a Scrubber-Dryer machine, driven by an operator seated on board, to wash and dry hard floors, battery powered, intended for commercial use. The main systems of the machine are as follows: ▪ The detergent solution tank and relevant circuit, ▪...
  • Page 10 Instruction Manual -HILO 8080 The maximum recovery water level is controlled by a level sensor connected to the control unit and acting on the suction motor; therefore the turbine will stop sucking water as it reaches the max level in the collection tank. The function of the control devices and steering wheel (steering and speed devices) is to control the direction and speed of the machine.
  • Page 11: Technical Features

    Instruction Manual -HILO 8080 TECHNICAL FEATURES Ride-on scrubber-dyer technical features - HILO8080 Features Technical Data Washing Function Washed lane width 800 mm Solution tank 80 l Hourly yield (Theoretical/ Practical) 4.800 m2 | 2.500 m2 Brushes motor 0.5 kW Brush rotation speed...
  • Page 12: Functional Units

    Instruction Manual -HILO 8080 3.1. Functional units 04/07/23 Rev: 1.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 13: Safety Features

    Instruction Manual -HILO 8080 1. Control panel 2. Front nose 3. Solution tank 4. Recovery tank 5. Recovery tank lid complete with flashing lamp 6. Recovery tank discharge flexible hose 7. Brush head 8. Detergent solution discharge flexible hose 9. Wiper 10.
  • Page 14 Instruction Manual -HILO 8080 ▪ The use of the machine must be exclusively entrusted to personnel trained and informed on correct use. ▪ Maintenance and repair operations must be performed exclusively by qualified personnel. ▪ Should any foam or liquids escape the machine, immediately turn it off. ▪...
  • Page 15: Declaration Of Absence Of Harmful Substances

    ▪ Use KlinMak approved spare parts. 4.1. Declaration of absence of harmful substances We hereby declare that our products, used in the process of assembling the machine, are produced...
  • Page 16: Ce Plate Position

    Transport and any lifting must be done with the machine on a pallet. It is recommended to empty the solution recovery tanks. HILO8080 If the rubber-dryer is loaded on a vehicle, with ramp, or in any case every time it is required to drive it on a steep ramp, it is recommended to lift the brush plate and take down the splash-guards and brushes.
  • Page 17: Intended Use Of The Machine (Machine Being Moved Without Washing Or Drying)

    Finally, when a floor is already wet, it might be required to permanently lift the brush plate without actuating its rotation and pass with activated suction only, in order to suck the water from the floor and draw it into the recovery tank (HILO8080). HILO8080 Other operations are not intended for the Any other operation should therefore be considered as improper.
  • Page 18 Instruction Manual -HILO 8080 Do not use diesel fuel/benzene or corrosive detergents for washing floors; WARNING The machine has been designed for being used on flat surfaces and small slopes. The maximum slope allowed, feasible uphill both during the operating and the transfer phases, is equal to 7% (corresponding to a ramp with an inclination of about 4°).
  • Page 19: Supplied Kit

    Instruction Manual -HILO 8080 10. SUPPLIED KIT In addition to this instruction manual, the machine is supplied with a kit containing: 1 clean water tank filling pipe 04/07/23 Rev: 1.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 20: Installation

    5. Check battery conditions and if necessary recharge. 6. Ensure the brakes and steering wheel operate correctly. Should any damage, fault or missing parts be detected, do not commission the machine and contact your Dealer or directly KlinMak. 04/07/23 Rev: 1.0...
  • Page 21: Machine Preparation And Commissioning

    Instruction Manual -HILO 8080 12. MACHINE PREPARATION AND COMMISSIONING 12.1. MACHINE START UP NOTE: Before operating the machine, perform preliminary inspection. FOR SAFETY Before starting the machine, ensure all safety devices work correctly. 1. The operator must be on the drive seat and keep his left foot on the brake pedal. To avoid any unintentional movement, the accelerator pedal must not be pressed.
  • Page 22: Use Of The Machine

    Instruction Manual -HILO 8080 Leave a sufficient volume for the detergent. To avoid damaging the tank, the water temperature must not exceed 50°C. Measure the amount of chemical in the solution tank after filling it with water. Before adding not-liquid chemicals into the tank of the solution, dissolve them completely. The machine can be equipped with automatic chemical dispenser, adjustable from control panel (for version Ki- Do -optional-).
  • Page 23: Start Of Washing And Drying

    Instruction Manual -HILO 8080 13.2. START OF WASHING AND DRYING When the machine is used in the presence of people, pay the utmost attention to unexpected movement. Pay even more attention in the presence of children. 1. The parking brake is always engaged automatically, with machine off with selector OFF and no operator on the driving seat.
  • Page 24: Emptying And Cleaning The Recovery Tank

    Instruction Manual -HILO 8080 sufficiently in contact with the floor. The length of time elapsed between the first and second pass depends on the amount of dirt and type of chemical used. A second pass with wiper and brushes lowered and activated solution further reduces the layer of dirt.
  • Page 25: Emptying And Cleaning The Solution Tank

    Instruction Manual -HILO 8080 Dirty water drain hose with flow control (flow control) 13.6. EMPTYING AND CLEANING THE SOLUTION TANK 1. Place the vehicle near a floor drain. The discharge pipe is in the left front corner of the machine, under the tank. 2.
  • Page 26: Control Station

    Instruction Manual -HILO 8080 14. CONTROL STATION 14.1. HILO8080 CONTROL STATION HILO control panel HILO circuit breakers panel adjustment knob for maximum working speed 04/07/23 Rev: 1.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 27: Description Of Control

    14.2.4. BRUSH PLATE LIFTING SWITCH (4) HILO8080 : The switch controls the ascent or the descent of the whole brushes plate, including the wiper, in a variety of different positions, thus offering the possibility to adjust the brush pressure on the floor according to the position chosen.
  • Page 28: Travel Direction Selector (6)

    Instruction Manual -HILO 8080 14.2.6. TRAVEL DIRECTION SELECTOR (6) The selector lets you choose the travel direction. Setting it to FW (FORWARD), the machine moves FORWARD when the speed pedal is pressed. Setting it to BW (BACKWARD), motion will be in reverse as soon as the pedal is pressed. 14.2.7.
  • Page 29: Stabilizing Knob For Maximum Working Speed (12)

    Instruction Manual -HILO 8080 14.2.1. STABILIZING KNOB FOR MAXIMUM WORKING SPEED (12) The knob controls the maximum forward speed of the machine. The recommended speed is 4 km/h, which corresponds to the intermediate position of the control, but it can be changed by the operator by turning the rotating knob (12) counter-clockwise to decrease and clockwise to increase.
  • Page 30: Steering Wheel

    Instruction Manual -HILO 8080 14.3.4. STEERING WHEEL It is used to turn the front wheel to change the direction of travel of the machine. It has a double steering axle referral that allows it to rotate in a particularly soft way and a high number of steering wheel turns (greater manoeuvrability and precision, similar to a power steering).
  • Page 31: Electrical Control Devices

    Instruction Manual -HILO 8080 14.4. ELECTRICAL CONTROL DEVICES 14.4.1. PLATE OF RESETTABLE THERMAL CIRCUIT BREAKERS OF THE MOTOR It is located to the right of the steering column. There are buttons to release the circuit breakers of motors, which trigger following overheating deriving from an increase in electricity consumption.
  • Page 32: Maintenance

    Instruction Manual -HILO 8080 15. MAINTENANCE 15.1. BATTERIES The batteries supply the power to operate the machine. For the batteries to always assure peak performance, some maintenance operations must be regularly carried out. For the batteries to last as long as possible, recharge them every time the charge indicator reaches the first red mark, shown by the display on the control panel.
  • Page 33: Charging The Batteries

    15.3. BRUSH PLATE ADJUSTMENT HILO8080 The brush plate is pre-shaped for optimal adherence to the floor. There is the option of adjusting the brush plate pressure on the ground, to have a more or less effective scrubbing action. Use the panel button to do that.
  • Page 34: Brush Replacement

    Instruction Manual -HILO 8080 15.4. BRUSH REPLACEMENT This is done as follows. 1. With the brush plate lifted, turn the ignition key to OFF, the parking brake is engaged. 2. Pull the brush using the handle located in the center of the brush itself (1). 3.
  • Page 35: Wiper Adjustment

    Instruction Manual -HILO 8080 15.6. WIPER ADJUSTMENT Two wiper adjustments are possible: 1. longitudinal tilt: the wiper may be tilted more forward or backward by tightening or loosening the threaded adjusting screw. 2. height from ground: using the clamping nut of the support wheel to move vertically the wheel itself, by screwing or unscrewing it from its mounting plate.
  • Page 36: Wiper Drying Blade Replacement

    Instruction Manual -HILO 8080 for concrete or rough floor: lower and tilt the wiper, until you have about 10mm of the drying blade edge smoothly folded on the floor. It is recommended to lower the wiper evenly, raising or lowering to the same value both the right and left wheels.
  • Page 37: Clean Water Filter Cleaning

    Instruction Manual -HILO 8080 15.8. CLEAN WATER FILTER CLEANING The clean water filter is fitted under the machine's floor, on the right side. Its position is also indicated by the wording on the right side of the solution tank. The filter has the purpose of preserving the solenoid valve controlling solution flow rate from any debris or sediment there might be in the solution tank.
  • Page 38: Maintenance Schedule

    Instruction Manual -HILO 8080 15.10. MAINTENANCE SCHEDULE every every maintenance action daily hours hours Check the battery water level when charged; If necessary, add distilled water (only for version with lead acid battery). Gel batteries are maintenance-free. Check seal of recovery tank cover. Visually check integrity (damage or wear) of the tyres.
  • Page 39: Summary For Good Maintenance Of The Machine

    Instruction Manual -HILO 8080 15.11. SUMMARY FOR GOOD MAINTENANCE OF THE MACHINE 1. Unloading from pallet: always use a wooden base to slide down the machine 2. On loading or unloading the truck: lift the head, always remove brushes, wiper and splash guard.
  • Page 40 Instruction Manual -HILO 8080 Water collection flexible hose not correctly inserted in the Reconnect the recovery tank vacuum flexible hose. Water collection flexible hose damaged Replace the flexible hose. Vacuum motor inlet filter dirty Clean or replace the inlet filter Recovery tank not Replace damaged...
  • Page 41 Instruction Manual -HILO 8080 16. SOUND EMISSION The Leq equivalent level averaged over multiple processing cycles was detected with Class 1 precision sound level meter as set out in IEC standards with constant fast-slow reading, both from the position where the operator is located, and in positions surrounding the machine being considered.
  • Page 42 Instruction Manual -HILO 8080 04/07/23 Rev: 1.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 43 2014/30/EC 2014/35/EC The manufacturer also hereby declares that the technical construction file is put together and kept by Klinmak S.r.l., Via della Levata 1, 20084 Lacchiarella (MI) Italy, Mr. Angelo Orsi Lacchiarella, (date) ______________ ______________ Ing. Eugenio Cagna Legal rappresentative 04/07/23 Rev: 1.0...

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