KlinMak RIDO 8065 Instruction Manual
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KlinMak RIDO 8065 Instruction Manual

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RIDO
- HILO
8065
8065
INSTRUCTION MANUAL
20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. +39-02-8929291
E-mail:
info@klinmak.com
www.klinmak.com

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  • Page 1 RIDO - HILO 8065 8065 INSTRUCTION MANUAL 20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. +39-02-8929291 E-mail: info@klinmak.com www.klinmak.com...
  • Page 2 In order to obtain the best results, it is recommended to use original KlinMak Srl consumables The trade or registered marks mentioned in this manual belong to their respective owners. 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 3 RIDO - HILO 8065 8065 INSTRUCTION MANUAL  Description: Ride-on scrubber-dryer commercial/industrial premises  Model: RIDO - HILO 8065 8065  Manual ongoing review 1.0.0 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 4: Table Of Contents

    Instruction Manual IDO -HILO 8065 8065 TABLE OF CONTENTS PRESENTATION ..................7 MACHINE DESCRIPTION ................ 9 TECHNICAL FEATURES ................ 11 3.1. Dimensions ......................13 3.2. Functional units ....................14 SAFETY FEATURES ................17 4.1. Declaration of absence of harmful substances ..........19 4.2.
  • Page 5 Instruction Manual IDO -HILO 8065 8065 USE OF THE MACHINE ................. 28 13.1. FLOOR WASHING AND DRYING ............28 13.2. START OF WASHING AND DRYING ............. 28 13.3. INTERRUPTION OF BRUSH MOTION AND WASHING ....29 13.4. DOUBLE WASHING and SINGLE DRYING .......... 29 13.5.
  • Page 6 Instruction Manual IDO -HILO 8065 8065 15.1. BATTERIES....................44 15.2. CHARGING THE BATTERIES ..............45 15.3. BRUSH PLATE ADJUSTMENT ..............46 15.4. BRUSH REPLACEMENT ................46 15.5. WIPER ASSEMBLY ..................47 15.6. WIPER ADJUSTMENT ................48 15.7. WIPER DRYING BLADE REPLACEMENT ........... 50 15.8.

  • Page 7: Presentation

    8065 8065 PRESENTATION Dear Customer, RIDO KlinMak Srl would like first of all to thank you for choosing to purchase 8065 HILO , the new Ride-on Scrubber-Dryer which thanks to its features - described 8065 in this manual - we are confident will satisfy your needs.
  • Page 8 Instruction Manual IDO -HILO 8065 8065 The following symbols are used in the guide for the purposes outlined by the following descriptions: WARNING - Hazardous or unsafe WARNING procedures that might cause severe personal injury or even be fatal. CAUTION - Hazardous or unsafe CAUTION procedures that might cause non-severe personal injury or damage to the...

  • Page 9: Machine Description

    Instruction Manual IDO -HILO 8065 8065 MACHINE DESCRIPTION RIDO -HILO is a Scrubber-Dryer machine, driven by an operator seated 8065 8065 on board, to wash and dry hard floors, battery powered, intended for commercial use. The main systems of the machine are as follows: ...
  • Page 10 Instruction Manual IDO -HILO 8065 8065 protects the turbine against the debris and foam. The recovery tank stores the dirty detergent solution. The maximum recovery water level is controlled by a level sensor connected to the control unit and acting on the suction motor; therefore the turbine will stop sucking water as it reaches the max level in the collection tank.

  • Page 11: Technical Features

    Instruction Manual IDO -HILO 8065 8065 TECHNICAL FEATURES Ride-on scrubber-dyer technical features RIDO-HILO8065 Features Technical Data Washing Function Washed lane width 650 mm Solution tank 80 l Hourly yield Theoretical 3,900 m2 Practical 2,000 m2 Brushes motor 0.55 kW Brush rotation speed 220 RPM Weight on brushes 41 kg (RIDO) ;...
  • Page 12 Instruction Manual IDO -HILO 8065 8065 Dimensions / Weights and Noise level Machine dimensions (luxlaxh) 1.320x730x1.215 mm Inclined wiper Machine packaging dimensions 1.560x800x1.360 mm Inclined wiper Unladen weight (without batteries) /with package 130 / 160 kg Unladen weight/with package 215/245 kg Noise level 66.3 dB (A) 24/08/15...

  • Page 13: Dimensions

    Instruction Manual IDO -HILO 8065 8065 3.1. Dimensions 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 14: Functional Units

    Instruction Manual IDO -HILO 8065 8065 3.2. Functional units 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 15 Instruction Manual IDO -HILO 8065 8065 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 16 Instruction Manual IDO -HILO 8065 8065 1. Control panel 2. Front nose 3. Solution tank 4. Recovery tank 5. Recovery tank lid complete with flashing lamp 6. Recovery tank discharge flexible hose 7. Brush head 8. Detergent solution discharge flexible hose 9.

  • Page 17: Safety Features

    Instruction Manual IDO -HILO 8065 8065 SAFETY FEATURES In view of the safety standards of the unified text of the Machine Directive 2006/42/CE (implemented with Italian Legislative Decree 17/10), of the Low Voltage Directive 2014/35/CE, of Electromagnetic Compatibility 2014/30/CE. WARNING ...
  • Page 18 Avoid moving parts. Do not wear wide clothing, such as jackets, shirts in general, necklaces or hanging objects  clothes with wide sleeves when using the machine.  Use KlinMak approved spare parts. 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 19: Declaration Of Absence Of Harmful Substances

    Instruction Manual IDO -HILO 8065 8065 4.1. Declaration of absence of harmful substances We hereby declare that our products, used in the process of assembling the machine, are produced with materials that comply with the limits established by the regulations in force on the protection of health and the environment and do not contain substances classified as SVHC (Substance of Very High Concern) in accordance with CE 1907/2006 regulation (REACH, i.e.

  • Page 20: Machine Transport And Lifting

    Instruction Manual IDO -HILO 8065 8065 MACHINE TRANSPORT AND LIFTING Lift the brush plate before proceeding with transport. Place the machine on a pallet, taking care to lock the wheels to prevent the machine from moving. Transport and any lifting must be done with the machine on a pallet. It is recommended to empty the solution recovery tanks.

  • Page 21: Intended Use Of The Machine (Washing And Drying Phase)21

    Instruction Manual IDO -HILO 8065 8065 INTENDED USE OF THE MACHINE (washing and drying phase) RIDO -HILO is a Scrubber-Dryer machine, driven by an operator seated 8065 8065 on board, to wash and dry hard floors, battery powered, intended for commercial use. The machinery applies a detergent solution to the hard floor, a solution that is collected in the solution tank and is conveyed through suitable piping to the brush plate, with solenoid valve adjustable flow, it scrubs the floor by the combined action of two...

  • Page 22: Reasonably Foreseeable Incorrect Use Of The Machine22

    Instruction Manual IDO -HILO 8065 8065 REASONABLY FORESEEABLE INCORRECT USE OF THE MACHINE WARNING The machine is not intended for outdoors use. Do not wash and extract corrosive, flammable, explosive liquids, even if diluted. It is strictly forbidden to use the machine in environments with explosion hazard where there are flammable and explosive gases, vapours, liquids and powders.

  • Page 23: Supplied Kit

    Instruction Manual IDO -HILO 8065 8065 For the same reason, the parking brake must be always engaged when you want to leave the machine stopped on a ramp, with the same placed as in the following picture. 10. SUPPLIED KIT In addition to this instruction manual, the machine is supplied with a kit containing: 1 clean water tank filling pipe 24/08/15...

  • Page 24: Installation

    5. Check battery conditions and if necessary recharge. 6. Ensure the brakes and steering wheel operate correctly. Should any damage, fault or missing parts be detected, do not commission the machine and contact your Dealer or directly KlinMak. 24/08/15 Rev: 1.0.0...

  • Page 25: Machine Preparation And Commissioning

    Instruction Manual IDO -HILO 8065 8065 12. MACHINE PREPARATION AND COMMISSIONING 12.1. MACHINE START UP NOTE: Before operating the machine, perform preliminary inspection. FOR SAFETY Before starting the machine, ensure all safety devices work correctly. 1. The operator must be on the drive seat and keep his left foot on the brake pedal. To avoid any unintentional movement, the accelerator pedal must not be pressed.
  • Page 26 Instruction Manual IDO -HILO 8065 8065 Leave a sufficient volume for the detergent. To avoid damaging the tank, the water temperature must not exceed 50°C. Measure the amount of chemical in the solution tank after filling it with water. Before adding not-liquid chemicals into the tank of the solution, dissolve them completely.
  • Page 27 Instruction Manual IDO -HILO 8065 8065 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 28: Use Of The Machine

    Instruction Manual IDO -HILO 8065 8065 13. USE OF THE MACHINE 13.1. FLOOR WASHING AND DRYING Plan the washing and drying route in advance. The longest route follows the perimeter of the area to be treated. The ideal route has the least turns, stops or brush plate lifting and lowering (to manoeuvre).

  • Page 29: Interruption Of Brush Motion And Washing

    Instruction Manual IDO -HILO 8065 8065 2. Ensure the accelerator pedal is not pressed and turn the ignition key “ON”; the parking brake is automatically released. 3. Select the desired travelling direction (forward or backward) 4. RIDO: press switch (ON/OFF) to lower the brushes plate down until it lay on the ground, in its end stop position (not adjustable).

  • Page 30: Emptying And Cleaning The Recovery Tank

    Instruction Manual IDO -HILO 8065 8065 first and second pass depends on the amount of dirt and type of chemical used. A second pass with wiper and brushes lowered and activated solution further reduces the layer of dirt. A further application of solution contributes to making a hard cleaning operation mush easier.

  • Page 31: Emptying And Cleaning The Solution Tank

    Instruction Manual IDO -HILO 8065 8065 Dirty water drain hose with flow control (flow control) 13.6. EMPTYING AND CLEANING THE SOLUTION TANK 1. Place the vehicle near a floor drain. The discharge pipe is in the left front corner of the machine, under the tank.

  • Page 32: Control Station

    Instruction Manual IDO -HILO 8065 8065 14. CONTROL STATION 14.1. RIDO CONTROL STATION 8065 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 33 Instruction Manual IDO -HILO 8065 8065 Lamellar fuses RIDO, adjustment knob for maximum working speed 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 34: Hilo 8065 Control Station

    Instruction Manual IDO -HILO 8065 8065 14.2. HILO CONTROL STATION 8065 HILO control panel 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 35 Instruction Manual IDO -HILO 8065 8065 HILO circuit breakers panel adjustment knob for maximum working speed 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 36: Description Of Control Rido And Hilo

    Instruction Manual IDO -HILO 8065 8065 14.3. RIDO HILO DESCRIPTION OF CONTROL 8065 8065 14.3.1. ON/OFF KEY SWITCH (1) It controls electrical power supply to the machine's functions. To switch on the machine, turn the key to the ON symbol. When it is switched on with the key, the machine has electrical system energised, flashing light on, the possibility to lift and lower the brush plate.

  • Page 37: Travel Direction Selector (6)

    Instruction Manual IDO -HILO 8065 8065 The indicator beside the switch indicates the pressure value of the brushes. Once the brushes plate is lowered on the floor, at the end stroke and while operating, this indicator will signal with a red colour (more pressure) to green (less pressure) the force exerted on the floor by the brushes (and the corresponding electric motor absorption).

  • Page 38: Battery Charge Status Indicator (9)

    Instruction Manual IDO -HILO 8065 8065 14.3.9. BATTERY CHARGE STATUS INDICATOR (9) The LED display signals the battery charge status. FOR SAFETY Do not charge the batteries before using the machine for at least 60 minutes, in order not to damage charging cycles. Pay attention to the battery charging operation, as explained in the relevant paragraph 14.2.

  • Page 39: Controls

    Instruction Manual IDO -HILO 8065 8065 14.4. CONTROLS 14.4.1. SPEED CONTROL PEDAL It is located to the right of the steering column. It controls the machine's speed. The motion speed is increased by lightly pressing the pedal. The motion direction (forward gear or reverse) is controlled by the panel selector. The maximum speed is still settable, only during operation and then when the brushes are working, through the knob on the control panel, next to the steering column.

  • Page 40: Wiper Lift Lever

    Instruction Manual IDO -HILO 8065 8065 Engaging the parking brake is necessary in special conditions, such as on slightly sloping paths, if the operator needs to temporarily stop the machine. 14.4.3. WIPER LIFT LEVER The brush plate is built into the wiper and the it lifts jointly with it. The wiper may also be lifted independently, by means of the manual lever located to the left of the steering column.

  • Page 41: Steering Wheel

    Instruction Manual IDO -HILO 8065 8065 14.4.4. STEERING WHEEL It is used to turn the front wheel to change the direction of travel of the machine. Both versions have a double steering axle referral that allows it to rotate in a particularly soft way and a high number of steering wheel turns (greater manoeuvrability and precision, similar to a power steering).

  • Page 42: Electrical Control Devices

    Instruction Manual IDO -HILO 8065 8065 14.5. ELECTRICAL CONTROL DEVICES RIDO 8065 HILO 8065 14.5.1. MOTORS FUSE PLATE (only for RIDO 8065 It is located to the right of the steering column. 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 43: Plate Of Resettable Thermal Circuit Breakers Of The Motor (Only For Hilo )

    Instruction Manual IDO -HILO 8065 8065 There are fuses protecting the electric circuits of the motors, which are triggered following an increase in electricity consumption. The picture shows the functions that are protected by these devices. In detail: position 1 = brush lifting motor fuse (7.5 Ampere) position 2 = brush rotation motor fuse (30 Ampere) position 3 = vacuum motor fuse (40 Ampere) position 4 = vacuum motor fuse (7.5 Ampere)

  • Page 44: Maintenance

    Instruction Manual IDO -HILO 8065 8065 15. MAINTENANCE 15.1. BATTERIES The batteries supply the power to operate the machine. For the batteries to always assure peak performance, some maintenance operations must be regularly carried out. For the batteries to last as long as possible, recharge them every time the charge indicator reaches the first red mark, shown by the display on the control panel.

  • Page 45: Charging The Batteries

    Instruction Manual IDO -HILO 8065 8065 15.2. CHARGING THE BATTERIES 1. Place the machine in a clean and well-ventilated area, near a battery charger. 2. Lift the upper tank to access the battery compartment. FOR SAFETY Before leaving the machine unattended or performing any maintenance operation, ensure it is on a flat surface, engage the parking brake, turn off the machine and remove the key.

  • Page 46: Brush Plate Adjustment

    Instruction Manual IDO -HILO 8065 8065 8. Connect the battery charger to the battery connector. Connect the battery charger cable to the power outlet. The charge indicator shows that the batteries are under charge. 9. When the batteries are completely charged, disconnect the battery charger from the batteries.

  • Page 47: Wiper Assembly

    Instruction Manual IDO -HILO 8065 8065 3. To insert the new brush, place it under the brush plate, roughly aligned with the hub, then lift it with your hands and push it against the hub until it engages the closing tabs (you should hear the snap).

  • Page 48: Wiper Adjustment

    Instruction Manual IDO -HILO 8065 8065 15.6. WIPER ADJUSTMENT Two wiper adjustments are possible: 1. longitudinal tilt: the wiper may be tilted more forward or backward by tightening or loosening the threaded adjusting screw. 2. height from ground: using the clamping nut of the support wheel to move vertically the wheel itself, by screwing or unscrewing it from its mounting plate.
  • Page 49 Instruction Manual IDO -HILO 8065 8065 The ride height adjustment and tilt are needed when you work on different floors: for smooth floors or ceramics: lower and tilt the wiper, until you have about 5 mm of the drying blade edge smoothly folded on the floor. for concrete or rough floor: lower and tilt the wiper, until you have about 10mm of the drying blade edge smoothly folded on the floor.

  • Page 50: Wiper Drying Blade Replacement

    Instruction Manual IDO -HILO 8065 8065 15.7. WIPER DRYING BLADE REPLACEMENT Two blades are assembled: one on the front and one rear, different form one each other. They are built so as to avoid installation errors. The wiper has the purpose of picking up the water from the floor through a vacuum chamber that generates inside it.

  • Page 51: Extraction Filter Cleaning

    Instruction Manual IDO -HILO 8065 8065 15.9. EXTRACTION FILTER CLEANING The mesh filter is fitted inside the recovery tank, directly fitted onto the end of the vacuum turbine suction cone. The purpose of the filter is to protect the turbine from foreign matter which might enter through the extraction cone, mainly during dry extraction.

  • Page 52: Maintenance Schedule

    Instruction Manual IDO -HILO 8065 8065 15.10. MAINTENANCE SCHEDULE every every 50 maintenance action daily hours hours Check the battery water level when charged; If necessary, add distilled water (only for version with lead acid battery). Gel batteries are maintenance-free. Check seal of recovery tank cover.

  • Page 53: Summary For Good Maintenance Of The Machine

    Instruction Manual IDO -HILO 8065 8065 15.11. SUMMARY FOR GOOD MAINTENANCE OF THE MACHINE 1. Unloading from pallet: always use a wooden base to slide down the machine 2. On loading or unloading the truck: lift the head, always remove brushes, wiper and splash guard.

  • Page 54: Troubleshooting

    Instruction Manual IDO -HILO 8065 8065 15.12. TROUBLESHOOTING PROBLEM CAUSE SOLUTION Check connections of all battery Disconnected batteries cables. Machinery without power Corroded battery cables Clean connections. supply Main thermal cut-out tripped Reset the thermal cut-out Faulty key switch Replace the switch. Flat battery Machinery on with pedal not Press accelerator pedal...
  • Page 55 Instruction Manual IDO -HILO 8065 8065 Unsuitable detergent, Contact the experts worn brush or worn of the application or pad. fitting. Insufficient washing Increase the pressure washing pressure. Flat batteries Charge batteries Detergent solution tank Fill the empty detergent solution tank. Detergent solution flow Activate detergent solution de-activated or adjusted...

  • Page 56: Sound Emission

    Instruction Manual IDO -HILO 8065 8065 16. SOUND EMISSION The Leq equivalent level averaged over multiple processing cycles was detected with Class 1 precision sound level meter as set out in IEC standards with constant fast-slow reading, both from the position where the operator is located, and in positions surrounding the machine being considered.

  • Page 57: Wiring Diagram

    Instruction Manual IDO -HILO 8065 8065 17. WIRING DIAGRAM RIDO 8065 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 58 Instruction Manual IDO -HILO 8065 8065 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 59 Instruction Manual IDO -HILO 8065 8065 HILO 8065 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)

  • Page 60: Ce Conformity

    Instruction Manual IDO -HILO 8065 8065 18. CE Conformity 24/08/15 Rev: 1.0.0 (TRANSLATION OF ORIGINAL LANGUAGE)
  • Page 61 2014/30/EC 2014/35/EC The manufacturer also hereby declares that the technical construction file is put together and kept by Klinmak S.r.l., Via della Levata 1, 20084 Lacchiarella (MI) Italy, Mr. Angelo Orsi Lacchiarella, (date) ______________ ______________ Ing. Eugenio Cagna Legal representative 24/08/15 Rev: 1.0.0...
  • Page 62 2014/30/EC 2014/35/EC The manufacturer also hereby declares that the technical construction file is put together and kept by Klinmak S.r.l., Via della Levata 1, 20084 Lacchiarella (MI) Italy, Mr. Angelo Orsi Lacchiarella, (date) ______________ ______________ Ing. Eugenio Cagna Legal representative 24/08/15 Rev: 1.0.0...

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